A kind of direct-connected swing spider immersible impeller of motor
Technical field
The present invention relates to a kind of direct-connected swing spider immersible impeller of motor.
Background technique
The diving impeller is widely used in the sewage treatment industry in the aeration tank, has plug-flow and stirs, prevents the sludge settling function, and it is the requisite pass of a sewage treatment cover button apparatus.Along with countries in the world are being popularized waste water control investment increasing and sewage treatment all over the world, this Equipment Market capacity is very big, and various countries producer is all at the product of making great efforts exploitation high technology, high competitive ability, to lead world market.
Because the diving impeller work under sewage, operating mode is complicated, and environment is abominable, existing product exist noise big, vibrate greatly defectives such as life-span weak point, energy consumption height.Particularly volume is big, weight is big, be unfavorable for promoting and laying, and cost is high.Cause the reason of this situation to be: mostly the impeller of diving under water in the market is cylindrical gears case reducing gear, connects also compactness inadequately with motor, and the centre that has also adds coupling, and the motive sealing link is more, and mechanical efficiency is low, and sealing effect is poor.In addition, the alert protection of the guarantor of leaking does not have reliable comprehensive the design yet, and water inlet can not in time be foreseen and protect in motor and the reducing gear.
Summary of the invention
The present invention a kind of direct-connected swing spider immersible impeller of motor is provided, it not only has, and volume is little, the high blocked sewage function of transmission efficiency is strong, good seal performance can be in time reported to the police reliably, and in light weight, long service life.
The present invention has adopted following technological scheme: a kind of direct-connected swing spider immersible impeller of motor; It comprises motor straight connection type cycloid star wheel transmission system, and motor straight connection type cycloid star wheel transmission system comprises motor, reducing gear and impeller, and the output shaft of reducing gear and impeller connect; The running of driven by motor reducing gear; The reducing gear impeller is rotated, and described reducing gear is the cycloid star wheel reducing gear, and motor directly connects with the cycloid star wheel reducing gear; On electric machine main shaft, be set with single mechanical end face seal; On the output shaft that the cycloid star wheel reducing gear is provided with, be set with double mechanical seal, block dirty multi-lip seal spare; Block the preceding sewage mouth that dirty multi-lip seal spare is arranged on output shaft, double mechanical seal is in the back grease chamber of output shaft; On motor, be provided with the leakage alarm protective system, the leakage alarm protective system comprises leak alarm and profit probe alarm, and leak alarm is arranged on motor rear bearing cover lower end, and profit probe alarm is arranged on motor front bearing retainer lower end; Described leak alarm is provided with vertical slide bar, is provided with nut and sliding floating drum from top to bottom at vertical slide bar, is fixed with magnetosphere at sliding floating drum inner chamber upper wall; Magnetosphere can be offered blind hole with sliding floating drum along the slippage up and down of vertical slide bar in vertical slide bar, the blind hole internal fixation is installed dry reed-pipe and leakage alarm signaling line; Dry reed-pipe is connected with the leakage alarm control circuit through the leakage alarm signaling line, if normal condition, sliding floating drum falls; Dry reed-pipe is often opened, if motor back cavity water inlet, water with sliding floating drum float, on move; Magnetosphere is near dry reed-pipe, and magnetic switch normally opened contact is closed in it, and circuit is connected; Send the water leakage alarm signal, and cut off main circuit power immediately, motor shuts down.
Described cycloid star wheel reducing gear comprises that eccentric bushing, pivoted arm double-eccentric shaft hold, cycloid star wheel, pin wheel housing, pinwheel, output shaft, bearing I and bearing I I, and eccentric bushing is set to the two eccentric bushings of 180 ° of symmetrical integrated types, and eccentric bushing is two eccentric directions and is mutually 180 °; The two eccentric bushings of symmetry integrated type are sleeved on the electric machine main shaft through standard key and are tightly linked with electric machine main shaft, and electric machine main shaft and eccentric bushing form the planet carrier pivoted arm of reduction gearing mechanism, and the flank profil of planet cycloid star-wheel is set to cycloid; Two identical cycloid star wheels are contained on two eccentric bushings, and two wheel location differ 180 °, the pivoted arm double-eccentric shaft is housed between eccentric bushing and the cycloid star wheel holds; The pivoted arm double-eccentric shaft holds and is 180 ° of eccentric symmetries and is installed on the eccentric bushing, and cycloid star wheel is sleeved on double-eccentric shaft and holds, and eccentric bushing, double-eccentric shaft hold and be bearing pair with cycloid star wheel and connect; The cycloid star wheel surface is evenly distributed with pin-and-hole, is inserted with pin in the pin-and-hole, is with roller on the pin; Pin is fixedly connected with output shaft, forms the small teeth number difference planet gear output mechanism, on the centre circle of gear pins circumference of pin wheel housing upper edge, is evenly distributed with gear pin; Gear pin is connected with pin wheel housing, on gear pin, is provided with pin gear sleeve, and gear pin and pin gear sleeve constitute pinwheel; In the cycloid star wheel outer rim is cycloid tooth mechanism; The number of teeth of pinwheel is greater than the number of teeth of cycloid tooth, and two cycloid star wheel flank profils mesh one by one, throw off with pinwheel under wobbler action, move in circles; Its engagement is the multiple tooth rolling pair state of symmetric type; Output shaft is bearing on bearing I and the bearing I I, and electric machine main shaft holds through 180 ° of eccentric bushings and pivoted arm double-eccentric shaft and drives cycloid star wheel and form planetary few tooth difference with pinwheel and turn round, but cycloid star wheel both the cast-over wheel axis do the circumference translational motion; Can do rotation motion around self axis again, the rotation motion of cycloid star wheel passes to output shaft by the small teeth number difference planet gear output mechanism and forms decelerate.Described to block dirty multi-lip seal spare be multi-lip seal spare, and its inner circumferential is many lips shape, the outside extending obliquely of lip muscle.
Described profit is popped one's head in, and alarm is horizontal to be arranged on motor front bearing retainer lower end, and passes bearing cap, is sealing state between profit probe alarm and the bearing cap, and profit probe alarm comprises sonde body; One of sonde body is flat hexagonal shape, and flat hexagonal end points to motor, and the other end is an elongate column, in sonde body, offers through hole; The through hole internal fixation is equipped with two probes and profit probe signal line, and the part of probe is positioned at outside the column end face of sonde body, profit probe signal line linking probe; Be connected with profit probe control circuit through profit probe signal line at probe, probe stretches in the reducing gear oil pocket, under the normal condition; Probe is immersed in the oil, if water inlet, two probes circuit under the effect of water is connected; Send the water leakage alarm signal, and cut off main circuit power immediately, motor shuts down.
The present invention has following beneficial effect: the present invention is provided with the cycloid star wheel reducing gear, it can realize directly connecting with motor, and the cycloid star wheel reducing gear has combined planetary pinion, the principle of poor, the cycloidal-pin wheel of tooth less, and eccentric bushing is symmetrically installed with bearing and cycloid star wheel outward successively; The three closely links, and under electric machine main shaft drives, constitutes planetary kinematic arrangement; Being distributed with gear pin around the cycloid star wheel, being equivalent to the center planetary gear wheel, is cycloid tooth mechanism in the cycloid star wheel outer rim; Be equivalent to planetary pinion gear with small teeth difference tooth, embody the cycloid wheel principle, cycloid tooth and gear pin are the secondary state of symmetrical multiple tooth engagement rolling; Embody the small teeth number difference planet gear working principle, can make delicate structure like this, reduce volume; Be convenient to promote and install, and can improve transmission efficiency, increase working life.The output shaft that is with single mechanical end face seal and cycloid star wheel reducing gear on the electric machine main shaft is provided with double mechanical seal and blocks dirty Sealing, and they constitute diving motive sealing system, the dynamic sealing performance in the time of can improving diving like this.Blocking dirty Sealing is multi-lip seal spare, and the lip muscle of Sealing is under the extruding of sewage and dirt, and many lips are held the deceleration output shaft tightly, are compaction, can improve the performance of interception dirt like this.The output shaft of cycloid star wheel reducing gear of the present invention is by the two bearings combination support, and two bearings are installed with rational distance, and exportable like this axle can bear two-way load, and can improve shock resistance.The front bearing retainer of motor is provided with profit probe alarm; The rear bearing cover lower end is provided with leak alarm, and profit probe alarm and leak alarm constitute the water leakage alarm protective system, and profit probe alarm is realized leak supervision to velocity-reducing chamber; Protect motor not intake simultaneously; Effectively protect motor and reducing gear, leak alarm is realized water leakage monitoring and protection to the motor back cavity, effectively avoids motor to be burnt.On pin, be provided with roller, can reduce the friction of pin like this, protect pin effectively.
Description of drawings
Fig. 1 is a structural representation of the present invention
Fig. 2 is the structure for amplifying schematic representation at C place among Fig. 1
Fig. 3 protects the structural representation of alert device for seepage of the present invention
Fig. 4 is the structural representation of profit probe alarm of the present invention
Fig. 5 is the structure for amplifying schematic representation at D place among Fig. 1
Fig. 6 is the dirty multi-lip seal spare structure for amplifying schematic representation that blocks at I place among Fig. 5
Fig. 7 is the structural representation of cycloid star wheel
Fig. 8 is the A-A sectional view of Fig. 5
Fig. 9 is the B-B sectional view of Fig. 5
Figure 10 is the structural representation of cycloid star wheel reducing gear of the present invention
Figure 11 is 180 ° of symmetrical eccentric bushing structural representations
Figure 12 is the left view of Figure 11
Embodiment
In Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Figure 10, Figure 11 and Figure 12, the present invention is a kind of direct-connected swing spider immersible impeller of motor, and it comprises motor straight connection type cycloid star wheel transmission system; Motor straight connection type cycloid star wheel transmission system comprises motor 1, reducing gear and impeller 2, and motor 1 has bearing I II28 and bearing I V29 to be supported on front bearing retainer 26 and the rear bearing cover 25, and finally is passed to power on the motor casing; Electric machine main shaft 4 stretches out front bearing retainer 26 outer output terminals as motor 1, on electric machine main shaft 4, is set with single mechanical end face seal 3 and transmission auxiliary bearing 30, and the output shaft 6 of reducing gear connects with impeller 2; Motor 1 drives the reducing gear running, and reducing gear impeller 2 is rotated, and reducing gear is the cycloid star wheel reducing gear; Motor 1 directly connects with the cycloid star wheel reducing gear, and the cycloid star wheel reducing gear combines planetary pinion, few poor, cycloid wheel structural principle of tooth, and it comprises, and eccentric bushing 9, pivoted arm double-eccentric shaft hold 10, cycloid star wheel 11, pin wheel housing 12, pinwheel, output shaft 6, bearing I 17 and bearing I I18; Transmission auxiliary bearing 30 external supports are in the output shaft 6 of cycloid star wheel reducing gear, and eccentric bushing 9 is set to the two eccentric bushings of 180 ° of symmetrical integrated types, and eccentric bushing 9 is two eccentric directions and is mutually 180 °; The two eccentric bushings of symmetry integrated type are sleeved on the electric machine main shaft 4 through standard key and are tightly linked with electric machine main shaft 4, and electric machine main shaft 4 and eccentric bushing 9 form the planet carrier pivoted arm of reduction gearing mechanisms, and the flank profil of planet cycloid star-wheel 11 is set to cycloid; Two identical cycloid star wheels 11 are arranged on two eccentric bushings 9, and two cycloid star wheels, 11 positions differ 180 °, between eccentric bushing 9 and the cycloid star wheel 11 the pivoted arm double-eccentric shaft are housed and hold 10; The pivoted arm double-eccentric shaft holds 10 and is 180 ° of eccentric symmetries and is installed on the eccentric bushing 9, and cycloid star wheel 11 is sleeved on double-eccentric shaft and holds on 10, eccentric bushing 9, double-eccentric shaft hold 10 and cycloid star wheel 11 be bearing pair and connect; Cycloid star wheel 11 surfaces are evenly distributed with pin-and-hole 33, are inserted with pin 13 in the pin-and-hole 33, are with roller 14 on the pin 13; Pin 13 is fixedly connected with output shaft 6; Form the small teeth number difference planet gear output mechanism, on pin wheel housing 12 upper edge centre circle of gear pins circumference, be evenly distributed with gear pin 15, it is equivalent to planetary central gear; Gear pin 15 is connected with pin wheel housing 12; On gear pin 15, be provided with pin gear sleeve 16, gear pin 15 constitutes pinwheel with pin gear sleeve 16, is cycloid tooth mechanism in cycloid star wheel 11 outer rims; Be equivalent to planetary pinion gear with small teeth difference tooth; Embody the cycloid wheel principle, the number of teeth of pinwheel embodies few tooth difference structure greater than the number of teeth of cycloid tooth; Two cycloid star wheels, 11 flank profils mesh one by one, throw off with pinwheel under wobbler action; Move in circles, its engagement is the multiple tooth rolling pair state of symmetric type, embodies the small teeth number difference planet gear principle.Output shaft 6 is bearing on bearing I 17 and the bearing I I18; Electric machine main shaft 4 holds drive cycloid star wheel 11 through 180 ° of eccentric bushings 9 and pivoted arm double-eccentric shaft and forms planetary few tooth difference running with pinwheel; But cycloid star wheel 11 both cast-over wheel axis is done the circumference translational motion; Can do rotation motion around self axis again, the rotation motion of cycloid star wheel passes to output shaft 6 by the small teeth number difference planet gear output mechanism and forms decelerate.On the output shaft 6 that the cycloid star wheel reducing gear is provided with, be set with double mechanical seal 7, block dirty multi-lip seal spare 8; Block the preceding sewage mouth that dirty multi-lip seal spare 8 is arranged on output shaft 6; Block dirty multi-lip seal spare 8 and be multi-lip seal spare; Its inner circumferential is many lips shape, the outside extending obliquely of lip muscle, and double mechanical seal 7 is in the back grease chamber of output shaft 6; On motor 1, be provided with the leakage alarm protective system, the leakage alarm protective system comprises leak alarm 31 and profit probe alarm 32, and leak alarm 31 is arranged on motor 1 rear bearing cover 25 lower ends, and leak alarm 31 is provided with vertical slide bar 18; Be provided with nut 19 and sliding floating drum 20 from top to bottom at vertical slide bar 18, be fixed with magnetosphere 21 at sliding floating drum 20 inner chamber upper walls, magnetosphere 21 can be with sliding floating drum 20 along the slippage about in the of 18 of vertical slide bar; In vertical slide bar 18, offer blind hole, the blind hole internal fixation is installed dry reed-pipe 22 and leakage alarm signaling line 23, and dry reed-pipe 22 is connected with the leakage alarm control circuit through leakage alarm signaling line 23; If normal condition, sliding floating drum 20 falls, and dry reed-pipe 22 is often opened; If motor 1 back cavity water inlet, water with sliding floating drum 20 float, on move, magnetosphere 21 is near dry reed-pipe 22; Magnetic switch normally opened contact is closed in it, and circuit is connected, and sends the water leakage alarm signal; And cutting off main circuit power immediately, motor 1 shuts down, and avoids motor to be burnt out effectively.Profit probe alarm 32 is horizontal to be arranged on motor 1 front bearing retainer 26 lower ends, and passes bearing cap, is sealing state between profit probe alarm 32 and the bearing cap; Profit probe alarm 32 comprises sonde body 24, and one of sonde body 24 is flat hexagonal shape, and flat hexagonal end points to motor 1; The other end is an elongate column, in sonde body 24, offers through hole, and the through hole internal fixation is equipped with two probes 27 and profit probe signal line 28; The part of probe 27 is positioned at outside the column end face of sonde body 24, and profit probe signal line 28 linking probes 27 are connected with profit probe control circuit through profit probe signal line 28 at probe 27; Probe 27 stretches in the reducing gear oil pocket, and under the normal condition, probe 27 is immersed in the oil; If water inlet, two probes 27 circuit under the effect of water is connected, send the water leakage alarm signal; And cutting off main circuit power immediately, motor 1 shuts down, and protects motor 1 and reducing gear effectively.