Summary of the invention
Purpose of design: avoid the weak point in the background technology, when having designed a kind of can the generating in the thermal power plant, its steam boiler coal combustion has produced a large amount of discarded slurries and has carried out desulfurization waste-water high-pressure filteration no-leakage system and the technology that desulfurization is handled.
Design: to achieve these goals.1, the design of two-way charging is adopted at the filter press two ends, is one of feature of the present invention.The purpose of doing like this is: because filter press is to be made of the stack of polylith membrane filter plate, its thickness is very thick, if adopt unidirectional charging, not only the required pump pressure of charging is big, the energy consumption height, and cause the formed filter cake of the membrane filter plate that is arranged in feeding part thick inevitably, thin away from the formed filter cake of membrane filter plate of charging aperture part, both took a lot of work, time-consuming, efficient is low again, energy consumption is high, processing cost is high; Adopt two-way charging, both can improve efficient, the required pump pressure of reduction charging of charging, can greatly cut down the consumption of energy again, the more important thing is that the thickness that makes filter cake can reach the thickness of designing requirement and consistent relatively, has improved the efficient and the cost of desulfurization.2, adopt back-flushing valve to filter press carry out twice pressing, to the design that the material in the feed pipe is cleared up Hui Chi, be two of feature of the present invention.The purpose of doing like this is: the one, and utilize back-flushing valve to inject gases at high pressure in the filter press and material carries out twice pressing, because the pressure of gases at high pressure can reach about eight kilograms, therefore after gases at high pressure act on single pressing on the filter cake time, when it can push out with moisture content residual in the filter cake effectively, sub-high pressure gas after its step-down by feed pipe and with the material blowback in the feed pipe to the material pond, thereby reach cleanser conduit, avoid the phenomenon of inner-walls of duct fouling, guaranteed the unimpeded of pipeline.3, two reduction of fractions to a common denominators of Pneumatic three-way ball valve not with wash return pipe and washing pipe is communicated with, threeway and the design that is communicated with the device that washes cloth, be three of feature of the present invention.The purpose of doing like this is: because the washing return pipe is communicated with washing pipe by the Pneumatic three-way ball valve and washs that the return pipe water return outlet is communicated with water tank, the washing pipe water inlet is communicated with the flushing pump delivery port, the Pneumatic three-way ball valve is communicated with the device that washes cloth by washing pipe, therefore both can clean filter plate by the device that washes cloth easily, can return water tank by superfluous water again, realize water-saving purpose.4, filtrate (liquid is communicated with the import of neutralization reaction still by filtrate pipe, and the neutralization reaction still is four of a feature of the present invention by the design that pipeline is communicated with water tank.The purpose of doing like this is: the filtrate after handling through the neutralization reaction still, be back to water tank, and both can clean filter plate, avoided the waste of water resource again, help environmental protection simultaneously.
Technical scheme 1: desulfurization waste-water high-pressure filteration no-leakage system, it comprises cleaning device, filter press and PLC controller, the outlet of material pond is communicated with by the charging aperture of conveying pipeline with low pressure feed pump and high pressure charging pump, the discharging opening of low pressure feed pump and high pressure charging pump also connects and is communicated with the charging aperture of the both sides of filter press respectively by conveying pipeline, inlet valve and inlet valve, filtrate (liquid is communicated with the import of neutralization reaction still by filtrate pipe, and the neutralization reaction still is communicated with water tank by pipeline; The outlet of pneumatics press is communicated with the air accumulator air inlet, the air accumulator gas outlet is communicated with diaphragm pressing device air inlet respectively by tracheae, back-flushing valve, conveying pipeline is provided with pressure sensor and the pressure sensor signal end is connected with the signal end of PLC controller between inlet valve and the filter press, and the signal output part of PLC controller is connected with the signal end of frequency converter.
Technical scheme 2: thermal power plant special sizing agent desulfurization treatment process, PLC controller instruction high pressure charging air pump inoperative, instruction low pressure feed pump respectively from the both sides charging aperture of filter press simultaneously injects it in by the big flow low pressure of conveying pipeline material pond slurry by pipeline, when the pressure of the pressure sensor on the conveying pipeline between inlet valve and filter press reaches the setting low voltage value, the low pressure feed pump quits work, PLC controller instruction high pressure charging pump work, the high pressure charging pump respectively from the both sides charging aperture of filter press simultaneously injects it in by conveying pipeline high speed low discharge material pond slurry by pipeline, when the pressure of the pressure sensor on the conveying pipeline between inlet valve and filter press reaches the setting high-voltage value, PLC controller instruction high pressure charging pump quits work, air compressor machine work, force the air accumulator high pressure air to pass through tracheae, back-flushing valve carries out the blowback squeezing to diaphragm pressing device filter cake, water in the slurry extruded enter the neutralization reaction still through diaphragm pressing device delivery port and filtrate pipe and carry out neutralisation treatment, the water of handling through the neutralization reaction still is communicated with the circulation of formation nothing leakage water by pipeline with water tank, high pressure air passes through tracheae, back-flushing valve will be to the slurry blowback in the diaphragm pressing device filling tube to the material pond, flushing pump work is passed through washing pipe with water tank, the Pneumatic three-way ball valve is to washing cloth device and filter plate washed.
The present invention compares with background technology, the one, the design of two-way charging is adopted at the filter press two ends, not only the saving of labor, save time, efficient height, processing cost be low, and can greatly improve slurry charging efficient, reduced required pump pressure and the energy consumption of charging; The 2nd, the design of adopting back-flushing valve that filter press is carried out twice pressing, the material in the feed pipe cleared up Hui Chi, not only effectively moisture content residual in the filter cake is extruded, and can be thoroughly with the material blowback in the feed pipe to the material pond, reach duct cleaning, unimpeded, avoided the purpose of inner-walls of duct fouling; The 3rd, the design of water loop in the cleaning device has realized the purpose that water resource is saved.
The specific embodiment
Embodiment 1: with reference to Fig. 1.Desulfurization waste-water high-pressure filteration no-leakage system, it comprises cleaning device 1, filter press 2-7 and PLC controller, flushing pump 1-1 water inlet in the cleaning device 1 is communicated with water tank 1-2 by washing pipe 1-8, washing return pipe 1-4 is communicated with washing pipe 1-3 by Pneumatic three-way ball valve 1-5 and washs that return pipe 1-4 water return outlet is communicated with water tank 1-2, washing pipe 1-3 water inlet is communicated with flushing pump 1-1 delivery port, be connected by valve and feed pipe 1-9 between water tank 1-2 and washing pipe 1-3, Pneumatic three-way ball valve 1-5 is communicated with the device 1-7 that washes cloth by washing pipe 1-6.2-1 outlet in material pond is communicated with the charging aperture of low pressure feed pump 2-3 and high pressure charging pump 2-2 by conveying pipeline 2-11, the charging aperture of low pressure feed pump 2-3 and high pressure charging pump 2-2 is respectively by ball valve and conveying pipeline 2-11 and connect, and the discharging opening of material pond 2-1 is equipped with ball valve; The discharging opening of low pressure feed pump 2-3 and high pressure charging pump 2-2 is equipped with check-valves, ball valve and pressure indicator respectively.The operating frequency of high pressure charging pump 2-2 is controlled by frequency converter 2-13 and is controlled by the PLC system.The discharging opening of low pressure feed pump 2-3 and high pressure charging pump 2-2 also connects and is communicated with the charging aperture 2-6 and the 2-14 of the both sides of filter press 2-7 respectively by conveying pipeline 2-12, inlet valve 2-4 and inlet valve 2-5, neutralization reaction still 2-18 is communicated with water tank 1-2 by pipeline, and inlet valve 2-4 and 2-5 are Pneumatic butterfly valve; On the tracheae between air compressor machine 3-1 and the air accumulator 3-2 check-valves and ball valve are housed, ball valve and pressure indicator are installed on the tracheae 3-3, on the air accumulator 3-2 pressure indicator is housed, back-flushing valve 3-4 is a pneumatic ball valve, pneumatics press 3-1 outlet is communicated with air accumulator 3-2 air inlet, air accumulator 3-2 gas outlet is by tracheae 3, back-flushing valve 3-4 is communicated with diaphragm pressing device 1-12 air inlet respectively, conveying pipeline is provided with pressure sensor 2-17 and pressure sensor 2-17 signal end is connected with the signal end of PLC controller between inlet valve 2-5 and the filter press 2-7, the signal output part of PLC controller is connected with the signal end of frequency converter 2-13, filter press 2-7 below is equipped with panel turnover device 2-8, filter press 2-7 one side is provided with delivery port 2-15 and is communicated with filtrate pipe 2-16, another then is equipped with plate pulling device 2-9, and plate pulling device 2-9 is controlled by Hydraulic Station 2-10.Filtrate (liquid 2-15 is communicated with neutralization reaction still 2-18 import by filtrate pipe 2-16, or the panel turnover device 2-8 by filter press 2-7 below be transported to neutralization reaction still 2-18 and pass through in sulphurous water solution after discharge.Device 1-7 band brake washes cloth; Panel turnover device 2-8 band brake.
Embodiment 2: on the basis of embodiment 1, filtrate (liquid 2-15 is transported to filtrate in neutralization reaction still 2-18 and the process by the panel turnover device 2-8 below the filter press 2-7 and discharges behind the sulphurous water solution.
Embodiment 3: on the basis of embodiment 1, thermal power plant special sizing agent desulfurization treatment process, PLC controller instruction high pressure charging pump 2-2 does not work, instruction low pressure feed pump 2-3 respectively from the both sides charging aperture of filter press 2-7 simultaneously injects it in by conveying pipeline 2-11 and the big flow low pressure of 2-12 material pond 2-1 slurry by pipeline, owing on the pipeline pressure sensor 2-17 is housed, the signal end of this sensor is connected by the signal end of holding wire with the PLC controller, can set required pressure controlling value easily and be provided with in the PLC controller that the pressure bound is set control circuit and have by the PLC control flow, therefore when the pressure of the pressure sensor 2-17 on the conveying pipeline between inlet valve 2-5 and filter press 2-7 reaches setting low voltage value (5Kg), PLC controller command execution unit cutoff low feed pump 2-3 power supply, low pressure feed pump 2-3 quits work, PLC controller instruction high pressure charging pump 2-2 work, high pressure charging pump 2-2 respectively from the both sides charging aperture of filter press 2-7 simultaneously injects it in by conveying pipeline 2-11 and 2-12 high speed low discharge material pond 2-1 slurry by pipeline, when the pressure of the pressure sensor 2-17 on the conveying pipeline between inlet valve 2-5 and filter press 2-7 reaches setting high-voltage value (15Kg), PLC controller instruction high pressure charging pump 2-2 quits work, air compressor machine 3-1 work, force air accumulator 3-2 high pressure air by tracheae 3, back-flushing valve 3-4 carries out the blowback squeezing to diaphragm pressing device 2-7 filter cake, water in the slurry extruded enter the neutralization reaction still through diaphragm pressing device delivery port 2-15 and filtrate pipe 2-16 and carry out neutralisation treatment, the water of handling through neutralization reaction still 2-18 is communicated with the circulation of formation nothing leakage water by pipeline with water tank 1-2, high pressure air is by tracheae 3, back-flushing valve 3-4 will be to the slurry blowback in the diaphragm pressing device 2-7 filling tube to material pond 2-1, flushing pump 1-1 work is passed through washing pipe 1-4 and 1-5 with water tank 1-2, Pneumatic three-way ball valve 1-5 is to washing cloth device 1-11 and filter plate washed.
What need understand is; though the foregoing description is to the present invention's detailed text description of contrasting; but these text descriptions; just the simple text of mentality of designing of the present invention is described; rather than to the restriction of mentality of designing of the present invention; any combination, increase or modification that is no more than mentality of designing of the present invention all falls within the scope of protection of the present invention.