CN101454422A - Methods for oil extraction - Google Patents

Methods for oil extraction Download PDF

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Publication number
CN101454422A
CN101454422A CNA200780008514XA CN200780008514A CN101454422A CN 101454422 A CN101454422 A CN 101454422A CN A200780008514X A CNA200780008514X A CN A200780008514XA CN 200780008514 A CN200780008514 A CN 200780008514A CN 101454422 A CN101454422 A CN 101454422A
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China
Prior art keywords
oil
solvent
pitch
slurry
sand
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Chinese (zh)
Inventor
M·维尔辛加
J·巴尔勒
W·安德森
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GGT WASTE Inc
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GGT WASTE Inc
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Publication of CN101454422A publication Critical patent/CN101454422A/en
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/16Enhanced recovery methods for obtaining hydrocarbons
    • E21B43/24Enhanced recovery methods for obtaining hydrocarbons using heat, e.g. steam injection
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/58Compositions for enhanced recovery methods for obtaining hydrocarbons, i.e. for improving the mobility of the oil, e.g. displacing fluids
    • C09K8/592Compositions used in combination with generated heat, e.g. by steam injection
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/58Compositions for enhanced recovery methods for obtaining hydrocarbons, i.e. for improving the mobility of the oil, e.g. displacing fluids
    • C09K8/594Compositions used in combination with injected gas, e.g. CO2 orcarbonated gas
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G1/00Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
    • C10G1/04Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal by extraction
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G1/00Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
    • C10G1/04Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal by extraction
    • C10G1/045Separation of insoluble materials
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/34Arrangements for separating materials produced by the well

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Geology (AREA)
  • Mining & Mineral Resources (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Organic Chemistry (AREA)
  • Wood Science & Technology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)

Abstract

The present invention relates to methods for the extraction of heavy oils and oil sands from oil reservoirs and methods for the extraction of bitumen from oil sands and oil shale. The methods comprise an injection of a solvent comprising sodium silicate, the use of thermal technology, and/or the use of gas injection into an oil reservoir to enhance the extraction of oil from the oil reservoir. Further, methods of extracting bitumen from oils sands using a solvent comprising sodium silicate are also provided.

Description

The method of extract oil
Invention field
The present invention relates to the extraction of heavy oil.
Background of invention
All publications are all introduced for referencely herein, and its introducing degree each independent publication or patent application seemingly shows clearly and individually by the same with reference to introducing.Following description comprises understanding Useful Information of the present invention.This is not to admit that any information provided herein is prior art or relevant with present claimed invention, or clearly or any publication of reference impliedly be prior art.
Oil-sand (being also referred to as Tar sands) is mainly to be the mixture of sand grains, pitch and water.Every oil-sand has three layers: surround " encapsulated layer " of the water of granule, pitch surrounds this water and forms skin.Therefore, be called " glossy wet " otherwise and it also can be " water-wet ".Other materials, for example clay may exist among sand, pitch and the water.Pitch in its virgin state, is heavy viscous crude oil, and it contains a large amount of sulphur usually.As everyone knows, the pitch of Utah State discovery contains the sulphur of low amount usually.
Resinous shale is the sedimentogeneous rock that contains solid bituminous materials.When this rock was heated, pitch can discharge by pyrolytic process.
There are two kinds of technology to be used for extracting pitch at present: to carry out underground (sub-terrain) exploitation with truck ground (terrain) exploitation, pulverizing and processing with by thermal recovery; For example use steam.For surface mining, a large amount of open-air pits and associated extraction facilities have been set up from sand, to isolate pitch.For sub-terrain operations, carry out drilling well and injecting steam to add heated bitumen, it is flowed and from well, pump.
Pitch is sold with two kinds of common form: raw material and synthetic crude (" SCO ").In its raw material form, pitch and thinner blend to be to produce " bitumen blend ", because in its raw material form, pitch is thickness and can not transporting by conventional pipelines too.The thinner that uses for this blend is heavy-gravity hydrocarbon not too normally, more generally very light natural gas condensates (C5+ or " more than the pentane ").In addition, thinner is the expensive light crude of fully handling.Bitumen blend is sold to refinery, and competes with conventional heavy oils.As SCO, pitch is by upgrading.SCO also is sold to conventional refinery, and competes with medium oil of tradition and light oil.
In addition, crude oil development and production can comprise three phases: primary recovery, secondary recovery and tertiary recovery (being also referred to as strengthening mining).Primary recovery relates to the natural pressure or the gravity that utilize oil reservoir and enters pit shaft and use lift technique (for example, pump) so that oil is taken to the surface to promote oil.Yet, in this stage, only produce the oil in the oil reservoir of little per-cent (about 10%) usually.In secondary recovery, adopt such as injecting water or gas to replace oil and oil to be pushed to the technology of pit shaft.Secondary recovery can cause the crude oil of the about 20%-40% of extraction.Three times or the oil recovery technique strengthened have used and can cause the crude oil recovery ratio of about 30%-60%.
In the oil recovery of strengthening, use carbonic acid gas (CO 2) obtained certain success.Yet, inject CO 2Always because gas refers to that (gas fingering) and gravity segregation cause oil displacement efficiency poor.Compare high-density CO with water or oil viscosity 2Viscosity low, cause mobility ratio height, thereby cause oil displacement efficiency poor.It is CO that water and gas alternately inject 2Be used for controlling mobile common method in the air-flow.But, water and CO 2Between gravity separation and the perviousness difference effect that reduced this alternate scheme.
Although the bituminous of extraction currently known methods is arranged in this field, need extract this valuable resource with eco-friendly mode with more effective, safe in this field.And this field needs further to improve the coefficient of mining of producing oil from oil reservoir.
Summary of the invention
Bonding composition and method are described and have also been illustrated following embodiment and their all respects, and it is exemplary with illustrative that these embodiments are planned, and does not limit the scope of the invention.
One embodiment of the invention provide the method for extracting heavy oil from oil reservoir, and described method comprises: the solvent that comprises water glass, salt or its Equivalent is provided; Described solvent is injected in the described oil reservoir; And from oil reservoir, extract heavy oil.In one embodiment, this heavy oil can comprise pitch.In one embodiment, this solvent also can comprise soyflour, xylogen powder and/or citrus pectin.In another embodiment, this solvent also can comprise the tensio-active agent of similar sanitising agent.In another embodiment, described method heats this solvent before also can being included in and injecting described solvent.In another embodiment, described method can comprise that also injecting steam is in described oil reservoir.
Another embodiment of the invention provides extracts the bituminous method from oil sands reservoir, described method comprises: the solvent that comprises water glass, salt or its Equivalent is provided; This solvent is injected in the oil sands reservoir; From this oil sands reservoir, extract the slurry that comprises oil-sand; With from this slurry, extract pitch.In one embodiment, described solvent also can comprise soyflour, xylogen powder and/or citrus pectin.In another embodiment, described method heats this solvent before also can being included in and injecting described solvent.In another embodiment, described method can comprise that also injecting steam is in described oil reservoir.In one embodiment, extract pitch and can comprise that the inorganic substance that will exist in pitch and the slurry separate.In one embodiment, pitch is separated with described inorganic substance can comprise and in slurry, add air in certain amount.In another embodiment, pitch is separated with described inorganic substance can comprise in slurry and to add a certain amount of described solvent.In another embodiment, described method also can comprise make slurry by stripping tower to remove bubble.In another embodiment, described method also can comprise pitch and described separated from solvent.In one embodiment, pitch and described separated from solvent can be comprised make slurry pass through counter-current decantation circuit.
Another embodiment of the invention provides a kind of bituminous method of extracting from ground oil-sand or resinous shale, described method comprises: shift out described oil-sand or resinous shale from ground; The solvent that comprises water glass, salt or its Equivalent is provided; This solvent is joined in the oil-sand that shifted out or the resinous shale to generate slurry; With from this slurry, extract pitch.In one embodiment, described solvent also can comprise soyflour, xylogen powder and/or citrus pectin.In one embodiment, described method also can comprise and reduces the oil-sand that shifted out or the size of resinous shale.In one embodiment, extract pitch and can comprise that the inorganic substance that will exist in pitch and the slurry separate.In one embodiment, pitch is separated with described inorganic substance can comprise and in slurry, add air in certain amount.In another embodiment, pitch is separated with described inorganic substance can comprise in slurry and to add a certain amount of described solvent.In another embodiment, described method also can comprise make slurry by stripping tower to remove bubble.In another embodiment, described method also can comprise pitch and described separated from solvent.In one embodiment, pitch and described separated from solvent can be comprised make slurry pass through counter-current decantation circuit.In one embodiment, shifting out oil-sand or resinous shale can comprise: the solvent that comprises water glass, salt or its Equivalent is provided; Make oil-sand or resinous shale fluidization with this solvent; With fluidised oil-sand or resinous shale are pumped out ground.
Other features of the present invention and advantage will become apparent from following detailed and accompanying drawing, and by example, these the detailed description and the accompanying drawings have illustrated the various features of embodiment of the present invention.
The accompanying drawing summary
Exemplary embodiment has been described in reference drawing.Embodiment disclosed herein and accompanying drawing plan to be considered to illustrative, and nonrestrictive.
Fig. 1 has described the oil-sand flow process chart according to multiple embodiments of the present invention.
Fig. 2 has described the surface mining schema according to embodiment of the present invention.
Fig. 3 has described the underground mining that multiple embodiments according to the present invention is carried out with the steam that heats.
Fig. 4 has described to extract the bituminous detail flowchart according to embodiment of the present invention from the oil-sand of surface mining.In one embodiment, the vigorous stirring of slurry is chosen wantonly.
Fig. 5 has described according to the schema of embodiment of the present invention with the method for pitch and foam separation.
Invention is described
The full text of incorporating by reference all lists of references that this paper quotes into, their are by fully seemingly Set forth the same. Unless otherwise defined, otherwise the meaning of technology used herein and scientific and technical terminology with What those of ordinary skill was generally understood in the field under the present invention is equivalent in meaning. Singleton Deng, " microorganism and molecular biosciences dictionary ", the third edition, J.Wiley﹠Sons (New York, NY 2001); And March, " Advanced Organic Chemistry reaction, mechanism and structure ", the 5th edition, J.Wiley﹠Sons (New York, NY 2001) is this to the numerous terms that use among the application Those skilled in the art provide generally and have instructed.
One skilled in the art will realize that a lot of and method described herein and material type like or etc. The method of valency and material, these methods and material can be used in the practice of the present invention. In fact, The present invention never is limited to described method and material. For the purposes of the present invention, following term Hereinafter definition.
" beneficial microorganism is arranged " used herein refers to give their surrounding environment with useful The microorganism of character. " useful ability " include, but are not limited to digestion power, solvability, The ability of breaking capacity, removal ability, decomposition or degradation material. The example of described material comprises But be not limited to metal, methyl tertiary butyl ether(MTBE) (" MTBE "), refuse and alkyl in arsenic, the tailings Material, for example oil. The example of these microorganisms include but not limited to probio, bacterium, fungi, Yeast and algae.
" probio " used herein refers to useful bacterium or yeast. The example of probio comprises But be not limited to Bifidobacterium, comprise, bifidobacterium bifidum, bifidobacterium breve, baby's bifid Bacillus, bifidobacterium longum; Lactobacillus comprises, lactobacillus acidophilus, Bulgarian Lactobacillus, Lactobacillus casei, Lactobacillus plantarum, Lactobacillus rhamnosus, lactic acid bacteria GG; Streptococcus thermophilus, Enterococcus and saccharomyces boulardii.
" degreasing composition " used herein refer to dissolve, broken, remove, decompose or The organic or inorganic composition of degraded alkyl material. Described degreasing composition can be with solid, liquid Body or gas form exist.
" fluidization " used herein is to instigate non-cohesion of material and mobile ability, even this fluid is non-uniform-dimension or how blocky.Fluidization might not mean that oil-sand or resinous shale are reduced to certain size.In fact, be contemplated that in the fluidised material that is called as and have big agglomerate.
" heavy oil " used herein is meant to have high viscosity and hyperbaric crude oil.Although do not require, heavy oil generally has low hydrogen-carbon ratio, high bituminous matter, high-sulfur, high nitrogen, high heavy metal content and/or high acid value.Generally, but do not require that the viscosity of heavy oil is higher than 10cP and proportion is lower than 22.3 ° of API.
" water filling " used herein is meant the method for extract oil from oil reservoir, and wherein water and/or liquid are injected in the oil reservoir to replace the oil in this oil reservoir.
" pit shaft " used herein is meant the open section of oil well, the place that can enter from the oil of oil reservoir.
Multiple embodiments of the present invention provides the method for extract oil.In one embodiment, this oil is heavy oil.In a specific embodiment, this oil is pitch.
In one embodiment of the invention, utilize the injection solvent to come extract oil.Described method comprises provides solvent; This solvent is injected in the oil reservoir; With extract oil from oil reservoir.Extract oil can be undertaken by any known technology in this area from this oil reservoir; For example, utilize lift technique (for example, pump).Simultaneously, do not wish to be bound by any particular theory, the contriver believes, described solvent has reduced oil viscosity and it is moved easilier to producing well.
In one embodiment, described solvent can comprise grease removing composition.In a specific embodiments, described solvent can comprise water glass, salt and/or its Equivalent.The concentration of this solvent mesosilicic acid sodium can change according to the condition of oil reservoir.Oil reservoir may contain liquid, for example water or salt solution, and they can dilute this solvent.Therefore, in these cases, the solvent that comprises the greater concn water glass may be favourable.The definite concentration of water glass in this solvent may depend on the liquid desired amount that has existed in the oil reservoir.In one embodiment, the concentration of water glass can be such concentration, when described solvent when liquid in the oil reservoir contacts, it is about 1% (by weight) that this concentration can make the sodium silicate silicate in the liquid in the oil reservoir.In one embodiment, the concentration of water glass can be such concentration, when described solvent when liquid in the oil reservoir contacts, this concentration can make the sodium silicate silicate in the liquid in the oil reservoir be lower than 2%.In another embodiment, the concentration of water glass can be such concentration, when described solvent when liquid in the oil reservoir contacts, it is about 10% that this concentration can make the sodium silicate silicate in the liquid in the oil reservoir.In other embodiments, the concentration of water glass can be such concentration, when described solvent when liquid in the oil reservoir contacts, it is about 2%, 3%, 4%, 5%, 6%, 7%, 8% or 9% that this concentration can make the sodium silicate silicate in the liquid in the oil reservoir.Those skilled in the art can determine employed proper concn, need not undue experiment.In one embodiment, can inject solvent with high concentration of sodium silicate (for example, concentration greater than about 60%) by weight.In another embodiment, the concentration of water glass can be between about 60wt% and 70wt%.In another embodiment, the concentration of water glass can be between about 70wt% and 80wt%.In another embodiment, the concentration of water glass can be between about 80wt% and 90wt%.In another embodiment, the concentration of water glass can be between about 90wt% and 99wt%.In another embodiment, described solvent can comprise the water glass (for example, concentration is lower than 5wt%, 4wt%, 3wt%, 2wt% or 1wt%) of low concentration.
In another embodiment, described solvent also can comprise soyflour, xylogen powder and/or citrus pectin.In another embodiment, this solvent can be a United States Patent (USP) 5,306, and 351 grease removing composition or the dispersion solns of describing are introduced reference at this in full with it, and it is fully set forth seemingly.Simultaneously, do not wish to be subject to any specific theory, the contriver thinks that the described solvent that comprises water glass makes hydrocarbon become fluid and hinders himself and adheres to, and this has reduced oil viscosity, and makes its easier flowing.
In another embodiment, described method can comprise that also the use gas injection comes extract oil.Therefore, this method can comprise provides solvent and a certain amount of gas; This solvent is injected in the oil reservoir; Inject this a certain amount of gas to this oil reservoir; With extract oil from oil reservoir.Extract oil can be undertaken by any already known processes in this area from oil reservoir; For example, by lift technique (for example, pump).Can inject described solvent and gas and can simultaneously or walk abreast with any order and inject.
In one embodiment, described gas can be to expand in oil reservoir to promote the gas that oil enters pit shaft.In another embodiment, this gas can be can be dissolved in the oil to reduce its viscosity and to improve the gas of its flow rate.These gases can be Sweet natural gas, nitrogen, carbonic acid gas (CO 2) or its combination.One skilled in the art will realize that other can expand and/or can be dissolved in the oil and be applicable to the gas that oil extracts in oil reservoir.These gases can produce from industrial application (for example, natural gas processing, chemical fertilizer, ethanol and hydrogen plants) from natural storage, or extract and special production in order to be used for oil.
In another embodiment, described method can comprise that the use heat comes extract oil.Introducing heat can be used for reducing oil viscosity and can improve its flow capacity.Can introduce heat by any method as known in the art.
In one embodiment, can introduce heat by this solvent of heating before described solvent being injected in the oil reservoir.Therefore, described method can comprise: solvent is provided; Heat this solvent; Warmed-up solvent is injected in the oil reservoir; With extract oil from oil reservoir.
In another embodiment, can in oil reservoir, introduce heat by injecting steam.Therefore, described method can comprise: solvent is provided; This solvent is injected in the oil reservoir; Steam is injected in the oil reservoir; With extract oil from oil reservoir.
Described method also can further comprise the use heat and a certain amount of gas is injected in the oil reservoir.Therefore, this method can comprise: solvent and gas are provided; Heat this solvent; Warmed-up solvent is injected in the oil reservoir; Described gas is injected in the oil reservoir; With extract oil from oil reservoir.Perhaps, this method can comprise: solvent and gas are provided; This solvent is injected in the oil reservoir; Steam is injected in the oil reservoir; With extract oil from oil reservoir.Can inject solvent, steam and/or gas and can simultaneously or walk abreast with any order and inject.
In another embodiment, described method can comprise that also the tensio-active agent that uses similar sanitising agent is to reduce surface tension.Can in described solvent, add tensio-active agent.Surface tension can prevent that oil droplet motion from passing oil reservoir and therefore reducing surface tension and can help oil to pass oil reservoir and flow.
Extract oil from oil-sand and resinous shale
Specific embodiments of the present invention provides from oil-sand and resinous shale extract oil (referring to Fig. 1).Oil-sand or resinous shale can exist with multiple size.In a specific embodiments, described oil is pitch.
Oil-sand/oil shale recovery
In one embodiment of the invention, oil-sand or resinous shale are from surface mining.In a specific embodiments, can use hydraulic pressure and/or electronic scoop and/or hydraulic excavator from the mining hole, to shift out oil-sand or resinous shale.Oil-sand or resinous shale diameter greater than about two inches situation under, the oil-sand that shifts out or resinous shale can be put into crusher and reduce its size.Fragment can be further reduced to about two inches fragment with rotary crusher.Can add hot water or warm water to generate slurry.In one embodiment, can also use solvent beyond dewatering, perhaps replace water with solvent.In one embodiment, described solvent can comprise grease removing composition.In a specific embodiments, described solvent can comprise water glass.In another embodiment, described solvent also can comprise soyflour, xylogen powder and/or citrus pectin.In another embodiment, described solvent can be a United States Patent (USP) 5,306,351 grease removing composition or the dispersion solns of describing.(referring to Fig. 2).Described slurry can further be handled on the extraction element at the scene, maybe can transport to non-at-scene extraction element.Can transport this slurry with any method, for example, transport to extraction element by pipeline or by vehicle.
In another embodiment of surface mining, can use solvent to make the hole fluidization of oil-sand or resinous shale, and oil-sand and resinous shale can pumping be transported to and are extracted in the facility.In one embodiment, described solvent can comprise grease removing composition.In a specific embodiments, described solvent can comprise water glass.In another embodiment, described solvent also can comprise soyflour, xylogen powder and/citrus pectin.In another embodiment, described solvent can be a United States Patent (USP) 5,306,351 grease removing composition or the dispersion solns of describing.In a specific embodiments, can under the pressure of the about 8000psi of about 4000-, inject described solvent so that oil-sand or resinous shale fluidization.Use higher or lower pressure or mix and to help pitch is separated with oil-sand or resinous shale.Resulting slurry can and be transported to oil and extract facility by the vacuum sucking-off; Extract in the facility at described oil, can be by methods known in the art or according to multiple embodiments extract oil of the present invention.
Other embodiment provides the method for underground mining oil-sand.In one embodiment, can carry out underground mining by bore a pair of horizontal well in oil sands reservoir, this horizontal well is used for extracting oil-sand from oil reservoir.
In one embodiment of the invention, utilize water filling and solvent to extract oil-sand.Described method comprises: solvent is provided; This solvent is injected in the oil sands reservoir; From oil sands reservoir, extract oil-sand.
In one embodiment, described solvent can comprise grease removing composition.In a specific embodiments, described solvent can comprise water glass.In another embodiment, described solvent also can comprise soyflour, xylogen powder and/citrus pectin.In another embodiment, described solvent can be a United States Patent (USP) 5,306,351 grease removing composition or the dispersion solns of describing.
In another embodiment, described method also can comprise and uses gas injection to extract oil-sand.Therefore, described method can comprise: solvent and a certain amount of gas are provided; This solvent is injected in the oil sands reservoir; Should be injected in the oil sands reservoir by a certain amount of gas; With from oil reservoir, extract oil-sand.Can inject this solvent and gas and can simultaneously or walk abreast with any order and inject.
In one embodiment, described gas can be can expand in oil sands reservoir oil-sand is shifted onto the gas in the pit shaft.In another embodiment, described gas can be can be dissolved in the oil-sand to reduce its viscosity and to improve the gas of its flow rate.These gases can be Sweet natural gas, nitrogen, carbonic acid gas (CO 2) or its combination.One skilled in the art will realize that can in oil sands reservoir, expanding and/or can being dissolved in the oil-sand and being applicable to the gas that oil-sand extracts of other type.These gases can be from natural storage, produce from the industrial application (for example, natural gas processing, fertilizer, ethanol and hydrogen plants), or oil extracts and special production in order to be used for.
In another embodiment, described method can comprise and uses the heat extraction oil-sand.Introducing heat can be used for reducing oil-sand viscosity and can improve its flow capacity.
In one embodiment, introduce heat by this solvent of heating before described solvent is injected into oil sands reservoir.Therefore, described method can comprise: solvent is provided; Heat this solvent; Warmed-up solvent is injected in the oil sands reservoir; With from oil sands reservoir, extract oil-sand.
In another embodiment, introduce heat by injecting steam in oil sands reservoir.Therefore, described method can comprise: solvent is provided; This solvent is injected in the oil sands reservoir; Steam is injected in the oil sands reservoir; With from oil sands reservoir, extract oil-sand.
Described method also can further comprise the use heat and a certain amount of gas is injected in the oil sands reservoir.Therefore, described method can comprise: solvent and gas are provided; Heat this solvent; Warmed-up solvent is injected in the oil sands reservoir; This gas is injected in the oil sands reservoir; With from oil sands reservoir, extract oil-sand.Perhaps, described method can comprise: solvent and gas are provided; This solvent is injected in the oil sands reservoir; Steam is injected in the oil sands reservoir; With from oil sands reservoir, extract oil-sand.Can inject described solvent, steam and/or gas and can simultaneously or walk abreast with any order and inject.
Undertaken in the embodiment of underground mining by in oil sands reservoir, boring a pair of horizontal well, steam can be injected into well this steam that neutralizes and contact with pitch and add heated bitumen.Heated pitch (it may contain other material, for example sand or clay) become can flow and along with from the condensation flow of steam to lower horizontal well and flow to the face of land or be pumped into the face of land.The length of described well can be depending on the place of oil sands reservoir.In multiple embodiments, this length to well can be about 750-1000 rice.Can bore parallel to each otherly to well this, and separate the about 200 meters spacings of about 100-.
In another embodiment, described method can comprise that also the tensio-active agent with similar sanitising agent reduces surface tension.Therefore surface tension can prevent that oil droplet from passing oil reservoir and reducing surface tension and can help oil to pass oil reservoir and flow.
Can extract pitch from the asphalt mixture that [underground shifts out according to multiple embodiments of the present invention.
Bitumen extraction
In oily leaching process, a certain amount of pitch and rock, sand, clay and/or other separating substances.In multiple embodiments, described process can at high temperature be carried out to allow extracting pitch by method for pyrolysis.In one embodiment, can in described slurry, add air and be transported to gravity separation vessel.Because density variation, pitch can float over top and/or pitch and can be attached on the bubble and be raised to the top and form and be rich in the bituminous foam.Inorganic impurity will be deposited to the bottom with sand, dirt, silt, clay etc.
In alternate embodiment, described solvent can be used to pitch and rock, sand, clay and/or other separating substances.In one embodiment, this solvent can comprise grease removing composition.In a specific embodiments, this solvent can comprise water glass.In another embodiment, this solvent also can comprise soyflour, xylogen powder and/or citrus pectin.In another embodiment, this solvent can be a United States Patent (USP) 5,306,351 grease removing composition or the dispersion solns of describing.In this alternate embodiment,, add air and choose wantonly for separation method.Material, for example sand, dirt, silt, clay etc. may have bigger avidity to described solvent, therefore can descend and be deposited to bottom and pitch and can rise to the top from solution.In addition, because pitch and described solvent can be separated from one another, can reduce or eliminate foamy and form.Under situation, still may form foam with other organic substance and/or pollutent.The material that is deposited in the bottom is pumped into the tailings treatment system.Before sedimentation, use vigorous stirring can strengthen this precipitating action.In alternate embodiment, can extract described solvent once more and reuse one or many from the settling bowl middle part.(referring to Fig. 4).
Water/separating of oil
In the embodiment that forms foam (containing pitch), this foam can pass through stripping tower, and this stripping tower is removed bubble and asphalt foam is further processed.This asphalt foam can pass through counter-current decantation circuit.Can add solvent to separate any residual solids and water.In one embodiment, this solvent can comprise grease removing composition.In specific embodiments, this solvent can comprise water glass.In another embodiment, this solvent also can comprise soyflour, xylogen powder and citrus pectin.In another embodiment, this solvent can be a United States Patent (USP) 5,306,351 grease removing composition or the dispersion solns of describing.This process can produce viscosity suitable treat the fluxed asphalt that transports by pipeline.(referring to Fig. 5).
In alternate embodiment, may pass through this water/separating of oil process from the asphalt mixture of underground mining.For example, can send counter-current decantation circuit with this asphalt mixture.Can add solvent to separate any residual solids and water.In specific embodiments, this solvent can comprise water glass.In another embodiment, this solvent also can comprise soyflour, xylogen powder and/or citrus pectin.In another embodiment, this solvent can be a United States Patent (USP) 5,306,351 grease removing composition or the dispersion solns of describing.This process also can produce viscosity suitable treat the fluxed asphalt that transports by pipeline.
May contain 8% the pitch of having an appointment from the tailings of shattering process.Can in this tailings, add solvent to extract extra pitch.In specific embodiments, this solvent can comprise water glass.In another embodiment, this solvent also can comprise soyflour, xylogen powder and citrus pectin.In another embodiment, this solvent can be a United States Patent (USP) 5,306,351 grease removing composition or the dispersion solns of describing.Resulting mixture can be handled by the high pressure mixing device, to help pitch and sand separation.In another embodiment, can in this tailings, add beneficial microorganism and handle or repair tailings.
Another embodiment of the invention uses solvent as the bituminous thinner that is extracted.In specific embodiments, this solvent can comprise water glass.In another embodiment, this solvent also can comprise soyflour, xylogen powder and citrus pectin.In another embodiment, this solvent can be a United States Patent (USP) 5,306,351 grease removing composition or the dispersion solns of describing.Add solvent and can generate bitumen blend.This bitumen blend can be on the suitable viscosity transporting this pitch by conventional pipelines.
Embodiment
Provide following examples to illustrate invention required for protection better and not to be interpreted as limiting the scope of the invention.With regard to the concrete material of being mentioned, it is illustrative purposes for example just, is not intended to limit the present invention.Those skilled in the art need not to put to good use creativity and can develop method of equal value or reactant and not depart from scope of the present invention.
Embodiment 1
This embodiment for example understands the preparation of the dispersion soln that can use in multiple embodiments of the present invention.The preparation of this dispersion soln is carried out with three steps, at first, prepares 5 gallons of natural enriched materials, generates 100 gallons of enriched materials of finishing subsequently, generates 1800 gallons of dispersion solns then.
At first, the concentrated solution of preparation soyflour, xylogen powder and citrus pectin is 5 gallons.In 6 gallon container (it preferably has the mechanical stirring ability), at first add about 4 gallons waters.The binder component that uses is as follows:
Figure A200780008514D00161
1 pound of soyflour is joined in 4 gallons waters and mix up to mixing.Then, slowly add 0.5 pound of xylogen powder and be mixed to mixture and mix well.Then, slowly add 0.5 pound of citrus pectin and mix and to mix well up to mixture.In this mixture, add more water then and reach 5 gallons up to total liquid volume.This mixture is exactly the natural enriched material of hereinafter mentioning.Allow this natural enriched material leave standstill then 72 hours.
Soyflour can be from Decatur, III., and 62525 A.E.Staley company buys.The xylogen powder can be from Atlanta, and the Georgia Pacific company of Ga buys.Citrus pectin can be from Great Neck, N.Y., and 11021 Pectogel obtains.
This natural enriched material solution has following composition:
Figure A200780008514D00162
At first add about 40 gallons waters and in container (for example 125 gallon container), come the prepare silicon acid salt solution.Then, add 55 gallons of sodium silicate in 40 gallons waters.This water glass is from NiagraFalls, and the Occidental Chemical Corporation of N.Y.14302 is commercially available with trade name OXYCHEM.This water glass is that density is the liquid of about 11.67 pounds of per gallons.This water glass and water mix about three minutes to form water glass-water mixture.
Next step joins described natural enriched material in this water glass-water mixture, and mixes about seven minutes to form 100 gallons of enriched materials of finishing.
This enriched material of finishing has following composition by weight:
Figure A200780008514D00171
Add about 1700 gallons waters to produce 1800 gallons of dispersion solns in 100 gallons of described enriched materials of finishing, this is the working solution that is used for shifting out oil.
This dispersion soln of finishing has following composition by weight:
Figure A200780008514D00172
Embodiment 2
As option and under the special situation of difficult of material to be shifted out, can add other materials.A kind of this material is sodium phosphate (powder) Na 3PO 4, it can be from St.Louis, and the Monsanto Chemical Company of Mo obtains.Another this material that can add is anhydrous sodium carbonate Na 2CO 3, it can be from San Mateo, CA, 94403 Van Waters ﹠amp; Rogers buys.The another kind of material that can add is a tensio-active agent, is also referred to as the TRITON X100 of nonionic, and its molecular formula is C 33H 60O 10.5And it can be from Danbury, and the Union Carbide of Conn buys.In fact, can add other components to change the performance of this dispersion soln.
When needed, sodium phosphate powder can add with the amount of about 10 pounds of per 1800 gallons of dispersion solns of dry weight.Similarly, anhydrous sodium carbonate can add with the amount of about 10 pounds of per 1800 gallons of dispersion solns of dry weight.TRITON X100 can add with the amount of about 1 gallon of per 1800 gallons of dispersion soln of X100.In addition, every list is criticized a kind of, the two or all three kinds that 1800 gallons of dispersion solns allow to add above optional components.
Although carried out above description with reference to specific embodiments of the present invention, it clear and definite is can do many changes and can not depart from its purport that those of ordinary skill is easy to.Appended claim plans to contain these changes that will fall in true spirit of the present invention and the scope.Therefore, it is illustrative and nonrestrictive that current disclosed embodiment is considered in all respects, scope of the present invention by appended claim but not the description of front show.The all changes that plan will produce in the full scope of equivalents of claim and implication of equal value are included in described full scope of equivalents and the implication of equal value.

Claims (26)

1. extract the method for heavy oil from oil reservoir, described method comprises:
The solvent that comprises water glass, salt or its Equivalent is provided;
Described solvent is injected in the described oil reservoir; With
From described oil reservoir, extract described heavy oil.
2. the process of claim 1 wherein that described heavy oil comprises pitch.
3. the process of claim 1 wherein that described solvent also comprises soyflour, xylogen powder and/or citrus pectin.
4. the method for claim 1 also is included in and injects the described solvent of the preceding heating of described solvent.
5. the method for claim 1 comprises that also injecting steam is in described oil reservoir.
6. the process of claim 1 wherein that described solvent also comprises the tensio-active agent of similar sanitising agent.
7. extract the bituminous method from oil sands reservoir, described method comprises:
The solvent that comprises water glass, salt or its Equivalent is provided;
Described solvent is injected in the described oil sands reservoir;
From described oil sands reservoir, extract the slurry that comprises oil-sand; With
From described slurry, extract described pitch.
8. the method for claim 7, wherein said solvent also comprises soyflour, xylogen powder and/or citrus pectin.
9. the method for claim 7 also is included in the described solvent of injection and heats described solvent before.
10. the method for claim 7 comprises that also injecting steam is in described oil reservoir.
11. the method for claim 7 is wherein extracted described pitch and is comprised described pitch is separated with inorganic substance in being present in described slurry.
12. the method for claim 11 is wherein separated described pitch and is comprised in described slurry and add air in certain amount with described inorganic substance.
13. the method for claim 11 is wherein separated described pitch and is comprised a certain amount of described solvent of adding in described slurry with described inorganic substance.
14. the method for claim 11 also comprises described slurry by stripping tower to remove bubble.
15. the method for claim 11 also comprises described pitch and described separated from solvent.
16. the method for claim 15 wherein comprises described pitch and described separated from solvent making described slurry pass through counter-current decantation circuit.
17. extract the bituminous method from ground oil-sand or resinous shale, described method comprises:
Shift out described oil-sand or resinous shale from described ground;
The solvent that comprises water glass, salt or its Equivalent is provided;
Described solvent is joined in the oil-sand that shifted out or the resinous shale to produce slurry; With
From described slurry, extract pitch.
18. the method for claim 17, wherein said solvent also comprises soyflour, xylogen powder and/or citrus pectin.
19. the method for claim 17 also comprises reducing the oil-sand that shifted out or the size of resinous shale.
20. the method for claim 17 is wherein extracted described pitch and is comprised described pitch is separated with inorganic substance in being present in described slurry.
21. the method for claim 20 is wherein separated described pitch and is comprised in described slurry and add air in certain amount with described inorganic materials.
22. the method for claim 20 is wherein separated described pitch and is comprised a certain amount of described solvent of adding in described slurry with described inorganic materials.
23. the method for claim 20 also comprises described slurry by stripping tower to remove bubble.
24. the method for claim 20 also comprises described pitch and described separated from solvent.
25. the method for claim 24 wherein comprises described pitch and described separated from solvent making described slurry pass through counter-current decantation circuit.
26. the method for claim 17 wherein shifts out described oil-sand or resinous shale and comprises:
The solvent that comprises water glass, salt or its Equivalent is provided;
Make described oil-sand or resinous shale fluidization with described solvent; With
Described fluidised oil-sand or resinous shale are pumped out described ground.
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CN101260308B (en) * 2008-04-14 2011-02-16 辽宁石油化工大学 Separating agent for extracting asphalt from oil-sand
WO2010056539A1 (en) 2008-10-29 2010-05-20 E. I. Du Pont De Nemours And Company Treatment of tailings streams
WO2015157158A1 (en) * 2014-04-08 2015-10-15 Rees Andrew C Systems and methods for accelerating production of viscous hydrocarbons in a subterranean reservoir with chemical agents that lower water-oil interfacial tension
RU2726090C1 (en) * 2019-12-25 2020-07-09 Федеральное государственное бюджетное образовательное учреждение высшего образования "Кубанский государственный технологический университет" (ФГБОУ ВО "КубГТУ") Development and extraction method of bitumen oil deposit

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