CN101451943B - Quartz crystal microbalance accuracy verification test system - Google Patents
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- 238000003380 quartz crystal microbalance Methods 0.000 title claims abstract description 30
- 238000012360 testing method Methods 0.000 title claims abstract description 27
- 238000012795 verification Methods 0.000 title claims description 11
- 238000005303 weighing Methods 0.000 claims abstract description 33
- 238000010943 off-gassing Methods 0.000 claims abstract description 27
- 238000005259 measurement Methods 0.000 claims abstract description 26
- 238000007689 inspection Methods 0.000 claims abstract description 24
- 238000007872 degassing Methods 0.000 claims abstract description 21
- 238000011065 in-situ storage Methods 0.000 claims abstract description 17
- 238000012546 transfer Methods 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 claims abstract description 7
- 238000000790 scattering method Methods 0.000 claims abstract description 3
- 230000008021 deposition Effects 0.000 claims description 32
- 239000000126 substance Substances 0.000 claims description 5
- 238000009792 diffusion process Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 238000011161 development Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000008020 evaporation Effects 0.000 description 4
- 238000001704 evaporation Methods 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000010453 quartz Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000013078 crystal Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
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Abstract
本发明涉及一种石英晶体微量天平准确性试验装置,包括放气室原位实时称重系统、放气物余弦定量散射系统、角系数检验系统;放气室原位实时称重系统实现放气物质量变化的实时测量,其测量值通过标定的电子天平追溯到国家质量计量基准;放气物余弦定量散射系统通过定量散射方法将10-4g数量级的定量质量传递到石英晶体微量天平表面上的10-7g/cm2数量级的定量质量面密度,实现了石英晶体微量天平的定量加载,其加载量测量准确性可追溯到上级和国家计量系统的质量基准;角系数检验系统,用于验证散射系统角系数的准确性,保证整个质量传递过程的受控。本发明的准确性试验系统的试验精度高,不确定度优于40%,采用放气物的真空下实时的直接称重,实现了放气速率的准确测量。
The invention relates to a quartz crystal microbalance accuracy test device, which includes an in-situ real-time weighing system in a degassing chamber, a cosine quantitative scattering system for degassed objects, and an angle coefficient inspection system; the in-situ real-time weighing system in the degassing chamber realizes degassing Real-time measurement of material mass change, the measured value can be traced back to the national mass measurement standard through the calibrated electronic balance; the outgassing cosine quantitative scattering system transfers the quantitative mass of the order of 10 -4 g to the surface of the quartz crystal microbalance through the quantitative scattering method The quantitative mass areal density of the order of 10 -7 g/cm 2 realizes the quantitative loading of the quartz crystal microbalance, and its loading measurement accuracy can be traced back to the quality benchmark of the superior and the national metrology system; the angle coefficient inspection system is used for Verify the accuracy of the view coefficient of the scattering system to ensure the control of the entire mass transfer process. The accuracy test system of the present invention has high test accuracy, and the uncertainty is better than 40%. It adopts the real-time direct weighing of the outgassing object under vacuum, and realizes the accurate measurement of the outgassing rate.
Description
技术领域technical field
本发明涉及一种石英晶体微量天平准确性验证试验系统,属于材料放气污染测试技术领域。 The invention relates to a quartz crystal microbalance accuracy verification test system, which belongs to the technical field of material outgassing pollution testing. the
背景技术Background technique
在航天器生产过程中,石英晶体微量天平污染测试是测定航天器研制环境污染状况的主要手段。石英晶体微量天平已经应用到航天器研制的各个阶段,在航天器部件研制试验阶段、航天器总装测试阶段、航天器热试验和力学试验阶段都应用了石英晶体微量天平测量环境的污染状况,据此提出了有效的污染控制措施,保证了航天器的研制符合污染控制的要求。 In the process of spacecraft production, the quartz crystal microbalance pollution test is the main means to determine the environmental pollution of spacecraft development. Quartz crystal microbalances have been applied to various stages of spacecraft development. Quartz crystal microbalances have been used to measure environmental pollution in the stages of spacecraft component development and testing, spacecraft assembly testing, spacecraft thermal testing and mechanical testing. Therefore, effective pollution control measures are proposed to ensure that the development of spacecraft meets the requirements of pollution control. the
但是目前国内缺乏石英晶体微量天平的检定和校准试验装置和检定规范,石英晶体微量天平的测量准确程度无法追溯到国家的计量检定体系,使得石英晶体微量天平的测量结果的可信度受到影响。已不能满足航天器长寿命、高可靠的需求。目前国内还没有相关的厂家进行这方面的研究和研制。而在国外,美国Lockheed Palo Alto Research Laboratories研制了商用石英晶体微量天平的准确性分析试验装置,它是根据水的热力学特性,采用水的饱和蒸汽压参数,获得水的在某个环境下的蒸发速率;根据分子真空下散射和传输理论,获得到达石英晶体微量天平表面的质量速率。这些石英晶体微量天平被控制在液氮温度。到达天平表面的水分子基本上被完全吸收。石英晶体微量天平的测量准确性被追溯到水在某个环境下的蒸发速率的准确性。由于水的蒸发速率受环境的多重因素影响,特别是导热速率的不稳定严重影响了水的蒸发速率的准确性,使得国外的这套准确性分析试验装置无法实现较高的准确性,测量不确定度大于80%。 However, there is currently a lack of verification and calibration test equipment and verification specifications for quartz crystal microbalances in China. The measurement accuracy of quartz crystal microbalances cannot be traced back to the national metrology verification system, which affects the reliability of the measurement results of quartz crystal microbalances. It can no longer meet the requirements of long life and high reliability of spacecraft. At present, there is no relevant domestic manufacturer to carry out research and development in this area. In foreign countries, Lockheed Palo Alto Research Laboratories of the United States has developed an accuracy analysis test device for commercial quartz crystal microbalances. It is based on the thermodynamic properties of water and uses the saturated vapor pressure parameters of water to obtain the evaporation of water in a certain environment. Velocity; obtains the velocity of mass reaching the surface of a quartz crystal microbalance based on the theory of scattering and transport in molecular vacuum. These quartz crystal microbalances are controlled at liquid nitrogen temperature. Water molecules that reach the surface of the balance are almost completely absorbed. The measurement accuracy of a quartz crystal microbalance is traced to the accuracy of the evaporation rate of water in a certain environment. Since the evaporation rate of water is affected by multiple factors in the environment, especially the instability of the thermal conductivity seriously affects the accuracy of the evaporation rate of water, the foreign accuracy analysis test device cannot achieve high accuracy, and the measurement is not accurate. The degree of certainty is greater than 80%. the
为此,研制一种高准确性的石英晶体微量天平准确性验证试验系统非常必要。 For this reason, it is very necessary to develop a high-accuracy quartz crystal microbalance accuracy verification test system. the
发明内容Contents of the invention
本发明的发明目的在于提供一种具有更高准确性的,能够追溯到国家质量计量基准的石英晶体微量天平测量准确性试验系统。 The object of the present invention is to provide a measurement accuracy test system of quartz crystal microbalance that has higher accuracy and can be traced back to the national quality measurement standard. the
本发明的技术方案如下:石英晶体微量天平测量准确性试验系统,包括放气室原位实时称重系统、放气物余弦定量散射系统、角系数检验系统;放气室原位实时称重系统实现放气物质量变化的实时测量,其测量值通过标定的电子天平追溯到国家质量计量基准;放气物余弦定量散射系统通过定量散射方法将10-4g数量级的定量质量传递到石英晶体微量天平表面上的10-7g/cm2数量级的定量质量面密度,实现了石英晶体微量天平的定量加载,其加载量测量准确性可追溯到上级和国家计量系统的质量基准;角系数检验系统,用于验证散射系统角系数的准确性,保证整个质量传递过程的受控。 The technical scheme of the present invention is as follows: Quartz crystal microbalance measurement accuracy test system, including the in-situ real-time weighing system of the degassing chamber, the cosine quantitative scattering system of the degassed object, and the angle coefficient inspection system; the in-situ real-time weighing system of the degassing chamber The real-time measurement of the mass change of the outgassing substance is realized, and the measured value can be traced back to the national quality measurement standard through the calibrated electronic balance; the cosine quantitative scattering system of the outgassing substance transfers the quantitative mass of the order of 10 -4 g to the quartz crystal trace through the quantitative scattering method The quantitative mass areal density of the order of 10 -7 g/cm 2 on the surface of the balance realizes the quantitative loading of the quartz crystal microbalance, and the measurement accuracy of the loading amount can be traced back to the quality benchmark of the superior and the national metrology system; the angle coefficient inspection system , used to verify the accuracy of the view coefficient of the scattering system and ensure the control of the entire mass transfer process.
上述系统中,放气室原位实时称重系统包括经过标定的电子天平、电子天平加卸载装置、放气室、放气室温度控制装置。经过标定的电子天平直接实时对放气室进行称重,电子天平加载卸载装置实现经过标定的电子天平的复零保证称重的准确性。放气室温度控制装置对放气室进行非接触的温度控制,放气室的质量值被传递到放气物的质量值,实现了质量值传递。 In the above system, the in-situ real-time weighing system of the degassing chamber includes a calibrated electronic balance, an electronic balance loading and unloading device, a degassing chamber, and a temperature control device for the degassing chamber. The calibrated electronic balance directly weighs the deflation chamber in real time, and the electronic balance loading and unloading device realizes the zero reset of the calibrated electronic balance to ensure the accuracy of weighing. The temperature control device of the deflation chamber performs non-contact temperature control on the deflation chamber, and the quality value of the deflation chamber is transferred to the quality value of the deflation object, thereby realizing the transfer of the quality value. the
上述系统中,放气物余弦定量散射系统包括放气物、散射装置、沉积表面。放气物释放的气体通过散射系统,到达沉积表面。放气室原位实时称重系统中的放气室对放气物的放气速率进行的质量量值传递,散射装置将质量值转换成沉积表面上的质量面密度值。质量面密度值的准确性可向 上追溯到国家质量计量基准。 In the above system, the outgassing cosine quantitative scattering system includes outgassing, a scattering device, and a deposition surface. The gas released by the outgasser passes through the scattering system and reaches the deposition surface. The degassing chamber in the in-situ real-time weighing system transmits the mass value of the degassing rate of the degassing material in the degassing chamber, and the scattering device converts the mass value into the mass surface density value on the deposition surface. The accuracy of mass areal density values can be traced upwards to national mass measurement benchmarks. the
上述系统中,角系数检验系统包括经过标定的电子天平、电子天平加卸载装置、沉积量检验板。经过标定的电子天平直接实时对沉积量检验板进行称重,电子天平加载卸载装置实现经过标定的电子天平的复零保证称重的准确性。沉积量检验板接受与放气物余弦定量散射系统中的沉积表面相同的质量面密度的沉积,这个质量面密度由电子天平质量称重,从而实现对散射系统准确验证。通过增加放气物量使得沉积量检验板沉积量大于10-4g,符合经过标定的电子天平的称重范围要求。 In the above system, the angle factor inspection system includes a calibrated electronic balance, an electronic balance loading and unloading device, and a deposition amount inspection plate. The calibrated electronic balance directly weighs the deposition amount inspection plate in real time, and the electronic balance loading and unloading device realizes the reset of the calibrated electronic balance to ensure the accuracy of weighing. The deposition amount inspection plate accepts the deposition of the same mass area density as the deposition surface in the outgassing cosine quantitative scattering system, and this mass area density is weighed by the mass of the electronic balance, so as to realize accurate verification of the scattering system. By increasing the amount of outgassing, the deposition amount of the deposition amount inspection plate is greater than 10 -4 g, which meets the weighing range requirements of the calibrated electronic balance.
其中,放气室原位实时称重系统中的电子天平及其加载卸载装置的电子天平称重分辨率为10-5g。 Among them, the electronic balance in the in-situ real-time weighing system of the degassing chamber and the electronic balance of the loading and unloading device have a weighing resolution of 10 -5 g.
进一步地,所述的放气物余弦定量散射系统所采用的余弦扩散方式,能够实现1/1000的质量等分。 Further, the cosine diffusion method adopted by the outgassing cosine quantitative scattering system can realize 1/1000 mass equalization. the
本发明与现有技术相比具有以下优点: Compared with the prior art, the present invention has the following advantages:
(1)本发明的质量传递过程完全受控,放气室原位实时称重系统将国家质量基准的准确性传递到放气速率准确性,放气物余弦定量散射系统和角系数检验系统将放气速率的准确性传递到石英晶体微量天平的测量值。 (1) The mass transfer process of the present invention is fully controlled, and the in-situ real-time weighing system of the deflation chamber transfers the accuracy of the national quality standard to the accuracy of the deflation rate, and the deflated cosine quantitative scattering system and the view coefficient inspection system will The accuracy of the outgassing rate is transferred to the measurement of the quartz crystal microbalance. the
(2)本发明的试验精度高,不确定度优于40%,采用放气物的真空下实时的直接称重,实现了放气速率的准确测量。 (2) The test accuracy of the present invention is high, and the uncertainty is better than 40%, and the real-time direct weighing of the outgassing object under vacuum is adopted to realize the accurate measurement of the outgassing rate. the
附图说明Description of drawings
图1为本发明的原理框图; Fig. 1 is a block diagram of the present invention;
图2为本发明的放气室原位实时称重系统框图; Fig. 2 is the real-time weighing system block diagram of deflation chamber in situ of the present invention;
图3为本发明的放气物余弦定量散射系统框图; Fig. 3 is the block diagram of outgassing object cosine quantitative scattering system of the present invention;
图4为本发明的角系数检验系统框图; Fig. 4 is a block diagram of the view coefficient inspection system of the present invention;
图5为本发明的试验流程。 Fig. 5 is the test flow of the present invention. the
具体实施方式Detailed ways
如图1所示,石英晶体微量天平测量准确性试验系统的放气室原位实时称重系统1为放气物余弦定量散射系统2提供放气物的放气速率的定量值,该定量值的准确性可追溯到国家质量计量基准,放气物余弦定量散射系统2将10-4g质量值转换成10-7g/cm2质量面密度值,并提供给被测石英 晶体微量天平4,实现石英晶体微量天平表面定量质量加载;角系数检验系统3检验放气物余弦定量散射系统2中质量值转换成质量面密度值的准确性,这个准确性可追溯到国家质量计量基准。 As shown in Figure 1, the in-situ real-time weighing system 1 of the degassing chamber of the quartz crystal microbalance measurement accuracy test system provides the quantitative value of the degassing rate of the degassed substance for the cosine quantitative scattering system 2 of the degassed substance, and the quantitative value The accuracy can be traced back to the national mass measurement standard. The outgassing cosine quantitative scattering system 2 converts the 10 -4 g mass value into a 10 -7 g/cm 2 mass surface density value, and provides it to the measured
如图2所示,本发明的放气室原位实时称重系统1包括经过标定的电子天平11、电子天平加卸载装置12、放气室13、放气室温度控制装置14。经过标定的电子天平11直接实时对放气室13进行称重,电子天平加载卸载装置12实现经过标定的电子天平11的复零保证称重的准确性。放气室温度控制装置14对放气室13进行非接触的温度控制,放气室13的质量值被传递到放气物21的质量值,实现了质量值传递。 As shown in FIG. 2 , the in-situ real-time weighing system 1 of the deflation chamber of the present invention includes a calibrated electronic balance 11 , an electronic balance loading and
如图3所示,本发明的放气物余弦定量散射系统2包括放气物21、散射装置22、沉积表面23。放气物21释放的气体通过散射装置22,到达沉积表面23。放气室原位实时称重系统1中的放气室13对放气物21的放气速率进行的质量量值传递,散射装置22将质量值转换成沉积表面23上的质量面密度值。质量面密度值的准确性可向上追溯到国家质量计量基准。 As shown in FIG. 3 , the outgasser cosine quantitative scattering system 2 of the present invention includes an
如图4所示,本发明的角系数检验系统3包括经过标定的电子天平31、电子天平加卸载装置32、沉积量检验板33。经过标定的电子天平31直接实时对沉积量检验板33进行称重,电子天平加载卸载装置32实现经过标定的电子天平31的复零保证称重的准确性。沉积量检验板33接受与放气物余弦定量散射系统2中的沉积表面23相同的质量面密度的沉积,这个质量面密度由电子天平31质量称重,从而实现对散射系统准确验证。通过增加放气物量使得沉积量检验板33沉积量大于10-4g,符合经过标定的电子天平31的称重范围要求。 As shown in FIG. 4 , the view
如图5所示,本发明的试验流程,先选择进行角系数验证试验还是石英天平准确性验证试验。根据试验需要安装沉积量检验板或石英晶体微量 天平,再安装放气物材料,并对放气物初始值进行称重,同时对沉积量检验板进行称重或记录石英晶体微量天平频率初始值,然后开始放气散射试验过程,试验完成后,再次对放气物进行称重,同时对沉积量检验板进行再次称重或记录石英晶体微量天平频率最终值。根据称重和记录结果确定角系数和石英晶体微量天平的准确性。 As shown in FIG. 5 , in the test flow of the present invention, it is first selected to perform the verification test of the view factor or the verification test of the accuracy of the quartz balance. According to the needs of the test, install the deposition amount inspection board or quartz crystal microbalance, then install the outgassing material, and weigh the initial value of the outgassing object, and at the same time weigh the deposition amount inspection board or record the initial value of the frequency of the quartz crystal microbalance , and then start the outgassing scattering test process. After the test is completed, weigh the outgasser again, and at the same time weigh the deposition amount inspection plate again or record the final value of the frequency of the quartz crystal microbalance. Determine the view factor and accuracy of the quartz crystal microbalance from weighing and recording results. the
尽管上文对本发明的具体实施方式进行了详细的描述和说明,但应该指明的是,我们可以对上述实施例进行各种改变和修改,但这些都不脱离本发明的精神和所附的权利要求所记载的范围。 Although the specific implementation of the present invention has been described and illustrated in detail above, it should be pointed out that we can carry out various changes and modifications to the above-mentioned embodiments, but these do not depart from the spirit of the present invention and the appended rights Request the range described. the
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CN102455211B (en) * | 2010-10-20 | 2014-01-01 | 北京卫星环境工程研究所 | Quartz crystal microbalance performance test system |
CN104237057A (en) * | 2014-09-05 | 2014-12-24 | 兰州空间技术物理研究所 | Characteristic testing method of condensable and volatile matters in non-metal material in vacuum |
CN104237142B (en) * | 2014-09-29 | 2016-09-14 | 北京卫星环境工程研究所 | Material outgassing is to optical transmittance impact analysis pilot system |
CN107677563A (en) * | 2017-10-11 | 2018-02-09 | 北京航空航天大学 | Quartz crystal temperature probe, quartz crystal microbalance and its application method |
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CN2549444Y (en) * | 2002-05-10 | 2003-05-07 | 武汉大学 | Quatrz micro-balance analyzer |
CN1646902A (en) * | 2002-04-22 | 2005-07-27 | 纳尔科公司 | Measuring deposit forming capacity with microbalance |
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2007
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Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1646902A (en) * | 2002-04-22 | 2005-07-27 | 纳尔科公司 | Measuring deposit forming capacity with microbalance |
CN2549444Y (en) * | 2002-05-10 | 2003-05-07 | 武汉大学 | Quatrz micro-balance analyzer |
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JP特开2004-184256A 2004.07.02 |
杨东升等.低温石英天平在材料放气污染特性测试中的应用.《航天器环境工程》.2005,第22卷(第5期),300-303. * |
杨昭毅.质量量值传递原理是校准砝码的基本依据.《北京师范学院学报(自然科学版)》.1989,第10卷(第2期),76,77. * |
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