A kind of formed in mould hollow thin-wall component
The application is that application number is 200410155191.5, and the applying date is on July 29th, 2004, and name is called dividing an application of " a kind of die in use for molding component of concrete filled double thin wall " patent application.
(1) technical field
The present invention relates to a kind of formed in mould hollow thin-wall component.
(2) background technology
At present, cast-in-situ reinforcing steel bar concrete hollow slab, particularly cast-in-situ reinforcing steel bar concrete hollow slab non-core-drawing pore-creating technology generally adopt light-wall pipe or thin-walled box filled, can satisfy the find time needs of concrete of various different hollowcore slabs.Is that CN1462680A, name are called " tool for shaping hollow tube " as the applicant in the publication number of application on May 29th, 2002, it is characterized in that it comprises two interface limits, open-shut type elasticity tube, shape keeping piece, clamp part, the interface limit is fixed on the open-shut type elasticity tube wall limit along its length, shape keeping piece is wrapped in the end of open-shut type elasticity tube, and clamp part is locked on the interface limit or holds tightly on open-shut type elasticity tube.Like this, tool for shaping hollow tube in use, unclamp clamp part, open-shut type elasticity tube trails, and fibrous composite slip thereon paves, bulkhead is put at two ends, with the open-shut type elasticity tube parcel shape keeping piece that trails, buckle clamp part then, maintenance is to the stipulated time, the demoulding gets final product, but hollow section intensity height, good integrity one-shot forming, the production efficiency height made like this; Simultaneously, be square, polygon hollow pipe component production for ease of shape of cross section, can on open-shut type elasticity tube, be vertically arranged with vertical soft intermediate zone or flexible transition bar or the hinge strap that is easy to amount to.Like this, tool for shaping hollow tube can successfully be amounted to around the corner, and intensity height, flexible good, long service life.But this tool for shaping hollow tube is mainly used to produce the circular hollow pipe component at present; And also need to formalize by shape keeping piece, also include the interface limit simultaneously, it produces relatively trouble, and structure is also relatively complicated; Except that having described the production that shape of cross section is square, polygon hollow pipe component, other describes in application documents for peviform or other polygonal member.And for example the applicant on the November 29th, 1999 of SEPARATE APPLICATION simultaneously application number be that 99115665.X, name are called the patent of invention of " fiber reinforcement-type light-wall conduit for reinforcing steel bar concrete filling (box) and manufacture method thereof ", and application number is 99115666.8, name is called the patent of invention of " fiber-reinforced thin-wall box for filling cast-in-place reinforced concrete and manufacture method thereof ", prepared light-wall pipe or thin-walled box can be openings, seal the light-wall pipe that then can make sealing or the thin-walled box of sealing if having; The mould that is adopted in its manufacture method has former or formpiston.As former, from they accompanying drawing as can be seen, it comprises side form face and bed die face, side form face and bed die face surround former, and this former is the former of integral mold plate, in actual use, demoulding inconvenience, therefore the light-wall pipe of opening or thin-walled box cracky, develop a kind of novel formed in mould hollow thin-wall component for being badly in need of.
(3) summary of the invention
The object of the present invention is to provide a kind of formed in mould hollow thin-wall component, have characteristics such as simple in structure, easy to manufacture, that intensity is high, cost is low.
Solution of the present invention is on the basis of existing technology, hollow thin-wall component is by the moulding form moulding that comprises template, rotatable components, clamp part, lay cement mortar slip idiosome on the template, be equipped with reinforce in the slip idiosome, the template that it is characterized in that laying slurry slurry idiosome is closed up the back and is formed each face and all piece together mould, stripping forming polyhedron hollow thin-wall component by the polyhedron of template front cover.Like this, piece together mould because template is closed up back formation by the polyhedron of template front cover, template is a tabular component, and the die face in the same one side of polyhedron assembly mould is made of at least one template, thereby after unclamping clamp part, the demoulding is very convenient; In addition, mould also includes interface limit, shape keeping piece unlike tool for shaping hollow tube, perhaps also need to formalize by shape keeping piece, thereby mould also has characteristics such as simple in structure, easy to manufacture, that intensity is high, cost is low, thereby reached purpose of the present invention, be applicable to the various component in polyhedron of making opening or sealing.
Feature of the present invention is that also described polyhedron moulding form is put together by the rotatable components connection by at least six templates.Like this, when this mould of application is produced, can make things convenient for the laying of slip and reinforce greatly, can increase substantially production efficiency, reduce cost of manufacture.
Feature of the present invention is that also described template leaves operation gap at site closure.Like this, when site closure leaves operation gap, in the polyhedron as when other member, accessory such as stiffener need be set, can be positioned in the component in polyhedron by operation gap very easily, simultaneously, joint close is very simple and convenient between the slip, greatly facilitates production operation.
Feature of the present invention is that also described operation gap position is provided with fixed or movable holder mould.Like this, be provided with fixed or movable holder mould in the operation gap after, made things convenient for the sealing of operation gap, simultaneously, also can be very easily in operation gap, place various stiffeners joint close strengthened.
Feature of the present invention is that also described holder mould is disposable holder mould.Like this, when described holder mould is disposable holder mould, when using above-mentioned mould and producing, reduce the production difficulty significantly, improved production efficiency.
Feature of the present invention also is the permanent holder mould of described disposable holder mould for combining with product.Like this, when using above-mentioned mould and producing, reduce the production difficulty significantly, improved production efficiency; Hold in the palm simultaneously that mould and product are permanent to be combined, strengthened slip joint close position intensity greatly, make not cracky of component in polyhedron joint close, reduced loss.
Feature of the present invention is that also described permanent holder mould is stiffening rib, bracing boom, reinforcing rib, flat board or its combination.Like this, adopt stiffening rib, bracing boom, reinforcing rib, flat board or its combination as permanent holder mould, made full use of the effect that mould slip idiosome is held in conduct in manufacturing process of above-mentioned primary structure member, after making finishes, no longer need to remove the slip supporting parts, reduce manufacturing process steps, simplified production.
Feature of the present invention is that also the die face of described template is provided with at least a in projection, raised line, groove, recessed or the partiting template.Like this, when using described mould and producing, can correspondingly obtain the component in polyhedron of recessed, groove, raised line, projection or hole, fully satisfy the different needs of producing.
Feature of the present invention is that also described template is provided with through hole or groove.Like this, after through hole or groove were set on the template, when the described mould of application was produced, other primary structure member of component in polyhedron inside can be arranged in it by through hole or groove very easily, greatly reduce it and manufacture difficulty, make the making of member more simple.
Feature of the present invention is that also the template limit of described template is provided with at least a in chamfering, arc angle or the step.Like this, when using described mould and producing, the component in polyhedron at chamfering, arc angle, step angle can be correspondingly obtained, the different needs of producing can be fully satisfied.
Feature of the present invention is that also the position, rotatable components place of described template is provided with at least a in chamfering, arc angle or the step.Like this, can fully satisfy the different needs of producing.
Feature of the present invention is that also the die face size of described at least one template is telescopic.Like this, can make mould realize one module multiple usages, reduce the fund input of mould.
Feature of the present invention is that also the die face size of described at least one template is fan-shaped telescopic.Like this, when mould is provided with telescopic fan-shaped template, can use die production abnormity component in polyhedron.
Feature of the present invention is that also described at least one template is framework and traveling formwork or framework and topotype formation.Like this, can reduce the material cost input significantly, when template is topotype simultaneously, make things convenient for the dismounting of mould.
Feature of the present invention is that also described polyhedron pieces together mould and also be provided with mouthpiece, and mouthpiece is fixed on the template limit of template of site closure.Like this, when using described mould and producing, be fixed on because of mouthpiece on the template limit of template of site closure, the mould amalgamation is easy for installation.
Feature of the present invention is that also described rotatable components is at least a in hinge, hinge, latch hinge, film, rotatable tenon, rotatable slot or jack, bolt, latch, the sliding sleeve.Like this, when the rotatable components on the described mould is hinge, rotate between the template flexibly, the joint close gap is little simultaneously, has improved the joint close precision; When it is hinge or latch hinge, but fixedly connected with hinge or latch hinge again after the mould split processing; When it is film, then realized seamless being rotatably connected between the adjacent forms; When adopting rotatable tenon or rotatable slot to connect, mould can be extracted split out, greatly facilitates the fractionation and the assembling of mould; When adopting jack, bolt, latch or sliding sleeve to connect, but quick-assembling and dismounting mould have made things convenient for production application; In addition, the diversity of rotatable components greatly reduces the cost of manufacture of mould, can rationally select above-mentioned rotatable components for use according to different actual conditions.
Feature of the present invention is that also described clamp part is at least a or its combination in bolt, camlock, latch, sliding sleeve, draw-in groove, cutting ferrule or the iron wire.Like this, the diversity of clamp part can reduce the cost of manufacture of mould greatly, simultaneously, can rationally select above-mentioned clamp part for use according to different actual conditions.
Feature of the present invention is that also described template is provided with reinforcement.Reinforcement is at least a in angle steel, band steel, channel-section steel, reinforcing bar or the wooden a tree, used in making timber for boats etc.Like this, strengthen the strength and stiffness of template greatly, made it not yielding or damage in application process, in the application life of having improved mould, reduced the cost of mould indirectly; Simultaneously, reinforcement is wide in variety, conveniently selects for use, greatly reduces the cost of mould.
(4) description of drawings
Fig. 1 is the structural representation of the embodiment of the invention 1, is illustrated as the mould open mode.
Fig. 2 is the structural representation of the embodiment of the invention 2, is illustrated as the mould open mode.
Fig. 3 is the structural representation of the embodiment of the invention 3, is illustrated as mould and closes tight state.
Fig. 4 is the structural representation of the embodiment of the invention 4, is illustrated as mold deciliter tight state.
Fig. 5 is the structural representation of the embodiment of the invention 5, is illustrated as mold deciliter tight state.
Fig. 6 is the structural representation of the embodiment of the invention 6, is illustrated as mold deciliter tight state.
Fig. 7 is the structural representation of the embodiment of the invention 7, is illustrated as the mould open mode.
Fig. 8 is the structural representation of the embodiment of the invention 8, is illustrated as the mould open mode.
Fig. 9 is the structural representation of the embodiment of the invention 9, is illustrated as the mould open mode.
Figure 10 is the structural representation of the embodiment of the invention 10, is illustrated as the mould open mode.
Figure 11 is the structural representation of the embodiment of the invention 11, is illustrated as the mould open mode.
Figure 12 is the structural representation of the embodiment of the invention 12, is illustrated as the mould open mode.
Figure 13 is the structural representation of the embodiment of the invention 13, is illustrated as the mould open mode.
Figure 14 is the structural representation of the embodiment of the invention 14, is illustrated as the mould open mode.
Figure 15 is the structural representation of the embodiment of the invention 15, is illustrated as the mould open mode.
Figure 16 is the structural representation of the embodiment of the invention 16, is illustrated as the mould open mode.
Figure 17 is the structural representation of the embodiment of the invention 17, is illustrated as the mould open mode.
Figure 18 is the structural representation of the embodiment of the invention 18, is illustrated as the mould open mode.
Figure 19 is the structural representation of the embodiment of the invention 19, is illustrated as the mould open mode.
Figure 20 is a schematic diagram of laying the slip idiosome on mould shown in Figure 1.
Figure 21 is after Figure 20 lays the slip idiosome, the schematic diagram after the amalgamation of mould part template.
Figure 22 is a mould molding shown in Figure 20 when producing hollow thin-wall component, the partial cutaway stereogram of the hollow thin-wall component product of last moulding.
(5) specific embodiment
The present invention is further illustrated below in conjunction with drawings and Examples.
The present invention as shown in drawings, hollow thin-wall component is by the moulding form moulding that comprises template 1, rotatable components 2, clamp part 3, lay cement mortar slip idiosome 22 on the template 1, be equipped with reinforce 23 in the slip idiosome 22, the template 1 that it is characterized in that laying slurry slurry idiosome 22 is closed up the back and is formed each face and all piece together mould, stripping forming polyhedron hollow thin-wall component by the polyhedron of template front cover.In each accompanying drawing, 1 is template, and 2 is rotatable components, and 3 is clamp part, below in each accompanying drawing, number identically, its explanation is identical.As shown in Figure 1, it is fastening by clamp part 3 to close up the back by the template 1 of rotatable components 2 connections, its described template 1 is closed up each face of back formation and is all pieced together mould by the polyhedron of template front cover, template 1 is a plate-like members, the interior die face of same one side that polyhedron is pieced together mould is made of a template 1, as Fig. 4, shown in Figure 5, the same die face of the end face of mould is made of two templates 1.
Feature of the present invention is that also described polyhedron moulding form is put together by rotatable components 2 connections by at least six templates 1.As shown in Figure 2, template 1 is closed up the back and is all pieced together mould by the polyhedron of template front cover by clamp part 3 fastening each face that form, template 1 is a plate-like members, the interior die face of same one side that polyhedron is pieced together mould is made of a template 1, and its described polyhedron moulding form is put together for there being six templates 1 to be connected by rotatable components 2.
Feature of the present invention is that also described template 1 leaves operation gap 5 at site closure 4.As shown in Figure 3, after the template 1 that rotatable components 2 connects is closed up, all piece together mould by clamp part 3 fastening each face that form by the polyhedron of template front cover, template 1 is a plate-like members, the interior die face of same one side that polyhedron is pieced together mould is made of a template 1, and its described template 1 leaves operation gap 5 at site closure 4.
Feature of the present invention is that also described operation gap 5 positions are provided with fixed or movable holder mould 6.As shown in Figure 4, after the template 1 that rotatable components 2 connects is closed up, all piece together mould by clamp part 3 fastening each face that form by the polyhedron of template front cover, template 1 is a plate-like members, polyhedron is pieced together on the mould has the die face of a template to be made of two templates 1, other die faces are made of a template 1, and its described operation gap 5 positions are provided with movable holder die component 6.
Feature of the present invention is that also described holder mould 6 is disposable holder mould.As shown in Figure 5, after the template 1 that rotatable components 2 connects is closed up, all piece together mould by clamp part 3 fastening each face that form by the polyhedron of template front cover, template 1 is a plate-like members, polyhedron is pieced together on the mould has the die face of a template to be made of two templates 1, other die faces are made of a template 1, and the operation gap position is provided with holder mould 6, and its described disposable holder mould 6 is disposable holder mould.
Feature of the present invention also is the permanent holder mould of described disposable holder mould 6 for combining with product.As shown in Figure 6, after the template 1 that rotatable components 2 connects is closed up, all piece together mould by clamp part 3 fastening each face that form by the polyhedron of template front cover, template 1 is a plate-like members, the interior die face of same one side that polyhedron is pieced together mould is made of a template 1, and its described holder mould 6 is the mould of holder disposably and permanently that combines with product.
Feature of the present invention is that also described permanent holder mould 6 is stiffening rib, bracing boom, reinforcing rib, flat board or its combination.As shown in Figure 6, after the template 1 that rotatable components 2 connects is closed up, all piece together mould by clamp part 3 fastening each face that form by the polyhedron of template front cover, template 1 is a plate-like members, the interior die face of same one side that polyhedron is pieced together mould is made of a template 1, and its described permanent holder mould 6 is a stiffening rib.
Feature of the present invention is that also the die face of described template 1 is provided with at least a in projection 7, raised line 8, groove 9, recessed 10 or the partiting template 11.As shown in Figure 7, after the template 1 that rotatable components 2 connects is closed up, all piece together mould by clamp part 3 fastening each face that form by the polyhedron of template front cover, template 1 is a plate-like members, the interior die face of same one side that polyhedron is pieced together mould is made of a template 1, and the die face of its described template 1 is provided with raised line 8 and partiting template 11.As shown in Figure 8, after the template 1 that rotatable components 2 connects is closed up, all piece together mould by clamp part 3 fastening each face that form by the polyhedron of template front cover, template 1 is a plate-like members, the die face that polyhedron is pieced together in the same one side of mould is made of a template 1, is respectively arranged with projection 7, groove 9 and recessed 10 on the die face of its described template 1.
Feature of the present invention is that also described template 1 is provided with through hole 12 or groove 13.As shown in Figure 9, after the template 1 that rotatable components 2 connects is closed up, all piece together mould by clamp part 3 fastening each face that form by the polyhedron of template front cover, template 1 is a plate-like members, the interior die face of same one side that polyhedron is pieced together mould is made of a template 1, and its described template 1 is provided with through hole 12 and groove 13.
Feature of the present invention is that also the template limit of described template 1 is provided with at least a in chamfering 14, arc angle 15 or the step 16.As shown in figure 10, after the template 1 that rotatable components 2 connects is closed up, all piece together mould by clamp part 3 fastening each face that form by the polyhedron of template front cover, template 1 is a plate-like members, the interior die face of same one side that polyhedron is pieced together mould is made of a template 1, wherein has the template limit of a template 1 to be provided with step 16.As shown in figure 11, after the template 1 that rotatable components 2 connects is closed up, all piece together mould by clamp part 3 fastening each face that form by the polyhedron of template front cover, template 1 is a plate-like members, the interior die face of same one side that polyhedron is pieced together mould is made of a template 1, wherein has the template limit of two templates 1 to be provided with chamfering 14.
Feature of the present invention is that also the position, rotatable components 2 place of described template 1 is provided with at least a in chamfering 14, arc angle 15 or the step 16.As shown in figure 12, after the template 1 that rotatable components 2 connects is closed up, all piece together mould by clamp part 3 fastening each face that form by the polyhedron of template front cover, template 1 is a plate-like members, the interior die face of same one side that polyhedron is pieced together mould is made of a template 1, and the position, rotatable components 2 place of its described template 1 is provided with chamfering 14 and arc angle 15.
Feature of the present invention is that also the die face size of described at least one template 1 is telescopic.As shown in figure 13, after the template 1 that rotatable components 2 connects is closed up, all piece together mould by clamp part 3 fastening each face that form by the polyhedron of template front cover, template 1 is a plate-like members, polyhedron is pieced together on the mould has the die face of four templates to be made of two templates 1, and its described die face size that is made of two templates 1 is telescopic.
Feature of the present invention is that also the die face size of described at least one template 1 is fan-shaped telescopic.As shown in figure 14, after the template 1 that rotatable components 2 connects is closed up, all piece together mould by clamp part 3 fastening each face that form by the polyhedron of template front cover, template 1 is a plate-like members, polyhedron is pieced together on the mould has the die face of two templates to be made of two templates 1, other die faces are made of a template 1, and its described die face size that is made of two templates 1 is fan-shaped telescopic.
Feature of the present invention is that also described at least one template 1 is framework 17 and traveling formwork 18 or framework 17 and topotype 19 formations.As shown in figure 15, after the template 1 that rotatable components 2 connects is closed up, all piece together mould by clamp part 3 fastening each face that form by the polyhedron of template front cover, template 1 is a plate-like members, the die face that polyhedron is pieced together in the same one side of mould is made of a template 1, and it is described to have a template 1 to be made of framework 17 and topotype 19.As shown in figure 16, after the template 1 that rotatable components 2 connects is closed up, all piece together mould by the polyhedron of template front cover by clamp part 3 fastening each face that form, template 1 is a plate-like members, and its described template that has 1 is made of framework 17 and traveling formwork 18.
Feature of the present invention is that also described polyhedron pieces together mould and also be provided with mouthpiece 20, and mouthpiece 20 is fixed on the template limit of template 1 of site closure 4.As shown in figure 17, after the template 1 that rotatable components 2 connects is closed up, all piece together mould by clamp part 3 fastening each face that form by the polyhedron of template front cover, template 1 is a plate-like members, the interior die face of same one side that polyhedron is pieced together mould is made of a template 1, its described polyhedron is pieced together on mould and also is provided with mouthpiece 20, and mouthpiece 20 is fixed on the template limit of template 1 of site closure 4.
Feature of the present invention also is at least a in hinge, hinge, latch hinge, film, rotatable tenon, rotatable slot or jack, bolt, latch, the sliding sleeve of described rotatable components 2.As shown in figure 18, after the template 1 that rotatable components 2 connects is closed up, all piece together mould by clamp part 3 fastening each face that form by the polyhedron of template front cover, template 1 is a plate-like members, the interior die face of same one side that polyhedron is pieced together mould is made of a template 1, and its described rotatable components 2 is a hinge.
Feature of the present invention is that also described clamp part 3 is at least a or its combination in bolt, camlock, latch, sliding sleeve, draw-in groove, cutting ferrule or the iron wire.As shown in figure 18, after the template 1 that rotatable components 2 connects is closed up, all piece together mould by clamp part 3 fastening each face that form by the polyhedron of template front cover, template 1 is a plate-like members, the interior die face of same one side that polyhedron is pieced together mould is made of a template 1, and its described clamp part 3 is a butterfly type bolt.
Feature of the present invention is that also described template 1 is provided with reinforcement 21.Reinforcement 21 is at least a in angle steel, band steel, channel-section steel, reinforcing bar or the wooden a tree, used in making timber for boats etc.As shown in figure 19, after the template 1 that rotatable components 2 connects is closed up, can all piece together mould by clamp part 3 fastening each face that form by the polyhedron of template front cover, template 1 is a plate-like members, the interior die face of same one side that polyhedron is pieced together mould is made of a template 1, its described template 1 is provided with reinforcement 21, and illustrated reinforcement 21 is angle steel and band steel.
As shown in figure 20, be equipped with cement mortar slip idiosome 22 on the template 1, those skilled in the art also can lay reinforce 23 as required in slip idiosome 22, illustrated reinforce 23 is a gauze wire cloth, and reinforce 23 also can be among at least one in reinforcing bar, steel wire, steel mesh reinforcement, metal foil band, organic thin band, fleece, fabric strip, fibre, fleece, the short fiber; Slip idiosome 15 also can be concrete.
Figure 21 is after Figure 20 lays the slip idiosome, the schematic diagram after the amalgamation of mould part template.
Figure 22 is a mould molding shown in Figure 20 when producing hollow thin-wall component, the partial cutaway stereogram of the hollow thin-wall component product of last moulding.
During the invention process, can adopt steel sheet or sheet materials such as iron sheet or tin plate or engineering plastics, model, specification blanking according to component in polyhedron, make the template 1 that connects by rotatable parts 2, it is fixing with clamp part 3 that template 1 is closed up the back, reinforcement materials such as also available then angle steel, band steel are strengthened each template 1, get final product described die in use for molding component of concrete filled double thin wall.