CN101439450A - Method for manufacturing flux-cored wire - Google Patents
Method for manufacturing flux-cored wire Download PDFInfo
- Publication number
- CN101439450A CN101439450A CNA2007101144560A CN200710114456A CN101439450A CN 101439450 A CN101439450 A CN 101439450A CN A2007101144560 A CNA2007101144560 A CN A2007101144560A CN 200710114456 A CN200710114456 A CN 200710114456A CN 101439450 A CN101439450 A CN 101439450A
- Authority
- CN
- China
- Prior art keywords
- nitride
- parts
- flux
- cored wire
- steel belt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 238000000034 method Methods 0.000 title claims description 5
- 229910052751 metal Inorganic materials 0.000 claims abstract description 11
- 239000002184 metal Substances 0.000 claims abstract description 11
- 229910052761 rare earth metal Inorganic materials 0.000 claims abstract description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 10
- GPBUGPUPKAGMDK-UHFFFAOYSA-N azanylidynemolybdenum Chemical compound [Mo]#N GPBUGPUPKAGMDK-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000010959 steel Substances 0.000 claims abstract description 10
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 claims abstract description 9
- 150000004767 nitrides Chemical class 0.000 claims abstract description 9
- 239000000843 powder Substances 0.000 claims abstract description 9
- ZVWKZXLXHLZXLS-UHFFFAOYSA-N zirconium nitride Chemical compound [Zr]#N ZVWKZXLXHLZXLS-UHFFFAOYSA-N 0.000 claims abstract description 9
- WUKWITHWXAAZEY-UHFFFAOYSA-L calcium difluoride Chemical compound [F-].[F-].[Ca+2] WUKWITHWXAAZEY-UHFFFAOYSA-L 0.000 claims abstract description 4
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 4
- 239000010436 fluorite Substances 0.000 claims abstract description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N titanium dioxide Inorganic materials O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims abstract description 4
- 229910000604 Ferrochrome Inorganic materials 0.000 claims abstract description 3
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims abstract description 3
- 238000004140 cleaning Methods 0.000 claims abstract description 3
- CFJRGWXELQQLSA-UHFFFAOYSA-N azanylidyneniobium Chemical compound [Nb]#N CFJRGWXELQQLSA-UHFFFAOYSA-N 0.000 claims description 5
- 150000002910 rare earth metals Chemical class 0.000 claims description 4
- 229940037003 alum Drugs 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 238000012856 packing Methods 0.000 claims description 3
- 229910001145 Ferrotungsten Inorganic materials 0.000 claims description 2
- 108010038629 Molybdoferredoxin Proteins 0.000 claims description 2
- HBELESVMOSDEOV-UHFFFAOYSA-N [Fe].[Mo] Chemical compound [Fe].[Mo] HBELESVMOSDEOV-UHFFFAOYSA-N 0.000 claims description 2
- 238000003466 welding Methods 0.000 abstract description 11
- UWXJKSWTTNLDIF-UHFFFAOYSA-N ethyne;yttrium Chemical compound [Y].[C-]#[C] UWXJKSWTTNLDIF-UHFFFAOYSA-N 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 4
- 239000002994 raw material Substances 0.000 abstract description 4
- 239000000203 mixture Substances 0.000 abstract description 3
- 238000009826 distribution Methods 0.000 abstract description 2
- 238000002156 mixing Methods 0.000 abstract description 2
- 239000002245 particle Substances 0.000 abstract description 2
- 229910001309 Ferromolybdenum Inorganic materials 0.000 abstract 1
- 150000001875 compounds Chemical class 0.000 abstract 1
- 238000001035 drying Methods 0.000 abstract 1
- PNXOJQQRXBVKEX-UHFFFAOYSA-N iron vanadium Chemical compound [V].[Fe] PNXOJQQRXBVKEX-UHFFFAOYSA-N 0.000 abstract 1
- 238000004806 packaging method and process Methods 0.000 abstract 1
- 238000003825 pressing Methods 0.000 abstract 1
- 238000004826 seaming Methods 0.000 abstract 1
- 238000004804 winding Methods 0.000 abstract 1
- 238000005096 rolling process Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 208000025599 Heat Stress disease Diseases 0.000 description 2
- 208000037656 Respiratory Sounds Diseases 0.000 description 2
- 241000270708 Testudinidae Species 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- -1 rare earth yttrium carbide Chemical class 0.000 description 2
- 230000002929 anti-fatigue Effects 0.000 description 1
- SJKRCWUQJZIWQB-UHFFFAOYSA-N azane;chromium Chemical compound N.[Cr] SJKRCWUQJZIWQB-UHFFFAOYSA-N 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Nonmetallic Welding Materials (AREA)
Abstract
The invention relates to a manufacturing method of flux-cored wire, pertaining to a welding material. The manufacturing method is characterized in that the raw material is a compound added with four nitrides including molybdenum nitride, titanium nitride, zirconium nitride and obium nitride, and yttrium carbide which is a heavy rare-earth element. The raw material is prepared according to the following mixture ratio: 20-30 parts of low-carbon ferrochromium, 3-5 parts of silicomaganese, 10-15 parts of crome metal, 30-40 parts of reduced iron powder, 5-10 parts of rutile, 8-15 parts of fluorite, 1-3 parts of vanadium iron, 2-3 parts of tammite, 2-3 parts of manganese metal, 5-7 parts of ferromolybdenum, 0.02-0.05 part of titanium nitride, 0.05-0.08 part of zirconium nitride, 0.1-0.15 part of obium nitride, 0.1-0.15 part of molybdenum nitride and 0.5-0.9 part of heavy-rare earth. The flux-cored wire is obtained by the manufacturing process of material mixing, steel belt preparing, cleaning by ultrasonic wave, drying, steel belt connecting, steel belt receiving, steel belt releasing, U-shaped groove pressing, power adding, seaming, tube reducing, rough drawing, wire collecting, wire releasing, aligning, winding by layers, packaging and warehousing. The raw material of flux-cored wire of the invention is added with four nitrides including molybdenum nitride, titanium nitride, zirconium nitride and obium nitride, and yttrium carbide which is a heavy rare-earth element, so as to obtain a clad layer; wherein, the clad layer has finer metal grains, more uniform particle distribution and better performance.
Description
Technical field
The invention belongs to welding technology field, relate to a kind of welding material.
Background technology
Present domestic flux-cored wire production technology is mature on the whole, because the limitation of medicine core prescription, common flux-cored wire can only weld steamer, bridge, products such as automobile, owing to adopt two kinds of combinations of nitrides (molybdenum nitride and zirconium nitride or molybdenum nitride and titanium nitride) in the prior art flux-cored wire formula for a product mostly, its welding performance also has in the prescription only to add chromium nitride, so can't satisfy the steel pipe rolling plug, the mill rod, in use wearing and tearing after metal surfaces such as the mill welding, high-temperature oxydation, corrosion, reach the surperficial tortoise shape crackle that causes by heat fatigue and stress fatigue.
Summary of the invention
In order to overcome the deficiencies in the prior art, the invention provides a kind of method for manufacturing flux-cored wire, reach the surperficial tortoise shape crackle that causes by heat fatigue and stress fatigue with in use wearing and tearing, high-temperature oxydation, burn into after solving the insurmountable steel pipe rolling of prior art institute and welding with metal surfaces such as plug, mill rod, mills.
The technical solution adopted for the present invention to solve the technical problems mainly is the combination that increases molybdenum nitride, titanium nitride, zirconium nitride, four kinds of nitride of niobium nitride and heavy rare earth element yttrium carbide in the formula for raw stock; Its formula for raw stock proportioning is: low-carbon ferrochromium 20-30 part, silicomangan 3-5 part, crome metal 10-15 part, reduced iron powder 30-40 part, rutile 5-10 part, fluorite 8-15 part, alum iron 1-3 part, ferrotungsten 2-3 part, manganese metal 2-3 part, molybdenum-iron 5-7 part, titanium nitride 0.02-0.05 part, zirconium nitride 0.05-0.08 part, niobium nitride 0.1-0.15, molybdenum nitride 0.1-0.15 part, heavy rare earth (yttrium carbide) 0.5-0.9 part; Be with → roll ∪ shape groove → add powder → joint close → tube reducing → rough → take-up → unwrapping wire → alignment → layer around → packing → warehouse-in manufacturing process through batching → mixing → oven dry → steel band → ultrasonic wave cleaning → oven dry → tape splicing → take-up → put, obtain flux-cored wire.
Adopting good effect of the present invention is from the selection of material series, increased the combination of molybdenum nitride, titanium nitride, zirconium nitride, four kinds of nitride of niobium nitride and heavy rare earth element yttrium carbide, make that surfacing layer metal crystal grain is more tiny, distribution of particles is more even, performance is better, tempering dispersion-strengtherning performance obviously is better than prior art products, and the plug of life-span than other welding wire built-up weldings improves nearly 20%.Can improve toughness, intensity and the anti-fatigue performance of weld seam like this, the refinement weld grain.This project welding wire adds the heavy rare earth yttrium carbide, has played the effect that strengthens the deposited metal mechanical performance, and forming with the metallic yttrium in crystallization process is the crystalline solid of nuclear, has improved the performance of deposited metal greatly.
Concrete manufacturing process:
Is example to make steel pipe rolling with the mandrel surface flux-cored wire, and its composition of raw materials proportioning is: 25 parts of low-carbon ferrochromiums, 3 parts of silicomangans, 15 parts of crome metals, 40 parts of reduced iron powders, 5 parts of rutile, 15 parts in fluorite, 3 parts of alum iron, 3 parts of ferrotungstens, 2 parts of manganese metals, 5 parts of molybdenum-irons, 0.05 part of titanium nitride, 0.05 part of zirconium nitride, 0.1 part of niobium nitride, 0.1 part of molybdenum nitride, 0.9 part of heavy rare earth (yttrium carbide); The medicinal powder activity coefficient is 30%.
Manufacturing process of the present invention is same as the prior art, make the various alloyed powders, the heavy rare earth that at first meet the composition requirement when implementing according to the specification requirement buying, after then these alloyed powders being mixed, dry by formula rate, join in the ∪ type groove of SPCC medium-soft steel band of continuous operation by certain filling rate again, through built-up welding welding wire product rolling, closed, that requirement up to specification is produced in drawing, can put in storage and treat pin again through check, packing.
Claims (1)
1, a kind of method for manufacturing flux-cored wire is characterized in that increasing in the formula for raw stock nitride and rare earth element.Its formula for raw stock proportioning is: low-carbon ferrochromium 20-30 part, silicomangan 3-5 part, crome metal 10-15 part, reduced iron powder 30-40 part, rutile 5-10 part, fluorite 8-15 part, alum iron 1-3 part, ferrotungsten 2-3 part, manganese metal 2-3 part, molybdenum-iron 5-7 part, titanium nitride 0.02-0.05 part, zirconium nitride 0.05-0.08 part, niobium nitride 0.1-0.15, molybdenum nitride 0.1-0.15 part, heavy rare earth 0.5-0.9 part, around → packing → warehouse-in manufacturing process, obtain flux-cored wire through batching → steel band → ultrasonic wave cleaning → oven dry → tape splicing → take-up → put band → pressure U-lag → add powder → joint close → tube reducing → rough → take-up → unwrapping wire → alignment → layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200710114456A CN100579708C (en) | 2007-11-21 | 2007-11-21 | Method for manufacturing flux-cored wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200710114456A CN100579708C (en) | 2007-11-21 | 2007-11-21 | Method for manufacturing flux-cored wire |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101439450A true CN101439450A (en) | 2009-05-27 |
| CN100579708C CN100579708C (en) | 2010-01-13 |
Family
ID=40724133
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200710114456A Active CN100579708C (en) | 2007-11-21 | 2007-11-21 | Method for manufacturing flux-cored wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN100579708C (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101850485A (en) * | 2010-04-02 | 2010-10-06 | 天津三英焊业股份有限公司 | Belt unreeling device |
| CN101992367A (en) * | 2010-10-21 | 2011-03-30 | 台州海翔焊接材料有限公司 | Method for plating copper on flux-cored wire by electric brush copper |
| CN102416534A (en) * | 2011-04-27 | 2012-04-18 | 杜荣臻 | Gas-protected surfacing flux-cored welding wire for surfacing |
| CN102962607A (en) * | 2012-12-11 | 2013-03-13 | 杨文宝 | Soldering flux for cast iron welding and use method of same |
| CN106141504A (en) * | 2016-07-29 | 2016-11-23 | 安徽飞狐焊业股份有限公司 | A kind of electric arc spraying flux-cored wire |
| CN109317866A (en) * | 2018-11-28 | 2019-02-12 | 山东聚力焊接材料有限公司 | A kind of production method of medicine core material and welding wire and the welding wire containing the medicine core material |
| CN114178787A (en) * | 2021-11-30 | 2022-03-15 | 江苏薪泽奇机械股份有限公司 | Preparation process and production line of powder-coated pipe |
| CN116511758A (en) * | 2023-06-20 | 2023-08-01 | 安徽省特种设备检测院 | Flux-cored wire for welding titanium steel composite pipe and preparation method thereof |
-
2007
- 2007-11-21 CN CN200710114456A patent/CN100579708C/en active Active
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101850485A (en) * | 2010-04-02 | 2010-10-06 | 天津三英焊业股份有限公司 | Belt unreeling device |
| CN101850485B (en) * | 2010-04-02 | 2012-05-09 | 天津三英焊业股份有限公司 | Belt unreeling device |
| CN101992367A (en) * | 2010-10-21 | 2011-03-30 | 台州海翔焊接材料有限公司 | Method for plating copper on flux-cored wire by electric brush copper |
| CN101992367B (en) * | 2010-10-21 | 2013-01-02 | 台州海翔焊接材料有限公司 | Method for plating copper on flux-cored wire by electric brush copper |
| CN102416534A (en) * | 2011-04-27 | 2012-04-18 | 杜荣臻 | Gas-protected surfacing flux-cored welding wire for surfacing |
| CN102416534B (en) * | 2011-04-27 | 2013-06-26 | 杜荣臻 | Gas-protected surfacing flux-cored welding wire for surfacing |
| CN102962607A (en) * | 2012-12-11 | 2013-03-13 | 杨文宝 | Soldering flux for cast iron welding and use method of same |
| CN106141504A (en) * | 2016-07-29 | 2016-11-23 | 安徽飞狐焊业股份有限公司 | A kind of electric arc spraying flux-cored wire |
| CN109317866A (en) * | 2018-11-28 | 2019-02-12 | 山东聚力焊接材料有限公司 | A kind of production method of medicine core material and welding wire and the welding wire containing the medicine core material |
| CN114178787A (en) * | 2021-11-30 | 2022-03-15 | 江苏薪泽奇机械股份有限公司 | Preparation process and production line of powder-coated pipe |
| CN116511758A (en) * | 2023-06-20 | 2023-08-01 | 安徽省特种设备检测院 | Flux-cored wire for welding titanium steel composite pipe and preparation method thereof |
| CN116511758B (en) * | 2023-06-20 | 2023-10-31 | 安徽省特种设备检测院 | Flux-cored wire for welding titanium steel composite pipe |
Also Published As
| Publication number | Publication date |
|---|---|
| CN100579708C (en) | 2010-01-13 |
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| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
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| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Method for manufacturing flux-cored wire Effective date of registration: 20171214 Granted publication date: 20100113 Pledgee: Qilu bank, Limited by Share Ltd, Dezhou branch Pledgor: Shandong Juli Welding Material Co., Ltd. Registration number: 2017990001100 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| CP02 | Change in the address of a patent holder | ||
| CP02 | Change in the address of a patent holder |
Address after: 253000 No. 3888 Jinghua Avenue, Dezhou Economic and Technological Development Zone, Shandong Province Patentee after: Shandong Juli Welding Material Co., Ltd. Address before: 253000 Dezhou Julie Welding Material Co., Ltd., No. 436 Hubin North Road, Decheng District, Dezhou City, Shandong Province Patentee before: Shandong Juli Welding Material Co., Ltd. |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20201106 Granted publication date: 20100113 Pledgee: Qilu bank Limited by Share Ltd. Dezhou branch Pledgor: SHANDONG JULI WELDING Co.,Ltd. Registration number: 2017990001100 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Manufacturing method of flux cored wire Effective date of registration: 20201111 Granted publication date: 20100113 Pledgee: Qilu bank Limited by Share Ltd. Dezhou branch Pledgor: SHANDONG JULI WELDING Co.,Ltd. Registration number: Y2020980007757 |