CN101436034B - Process cartridge for image-forming device - Google Patents

Process cartridge for image-forming device Download PDF

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Publication number
CN101436034B
CN101436034B CN2008101729808A CN200810172980A CN101436034B CN 101436034 B CN101436034 B CN 101436034B CN 2008101729808 A CN2008101729808 A CN 2008101729808A CN 200810172980 A CN200810172980 A CN 200810172980A CN 101436034 B CN101436034 B CN 101436034B
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China
Prior art keywords
housing
photosensitive drums
drum
developer
bulging
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CN2008101729808A
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CN101436034A (en
Inventor
伊藤义典
高木猛行
西村惣一郎
板桥奈绪
铃木务
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Brother Industries Ltd
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Brother Industries Ltd
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Priority claimed from JP2005131350A external-priority patent/JP4529787B2/en
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Publication of CN101436034A publication Critical patent/CN101436034A/en
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  • Cleaning In Electrography (AREA)
  • Control Or Security For Electrophotography (AREA)

Abstract

The invention provides a process box in the use of an image forming device and an image forming device, characterized in that the process box in the use of the image forming device comprises: a drum shell that contains a sensitometric drum carrying developer images, wherein the sensitometric drum is in a form of cylinder and rotatably supported by the drum shell around its rotating shaft; and a developer shell that is detachably mounted on the drum shell; wherein any one of the drum shell and the developer shell has a plate rib which extends at a direction vertical to the rotating shaft of the sensitometric drum; the other one thereof has a positioning unit that is jointed with the rib and positions the drum shell and the developer shell at the direction of the rotating shaft of the sensitometric drum.

Description

The handle box that is used for image processing system
The application divides an application for following application
The applying date of original application: on April 27th, 2006
The application number of original application: 200610079940.X
The denomination of invention of original application: the handle box that is used for image processing system
Quoting alternately of related application
The application requires the right of priority of Japanese patent application 2005-130199 that proposes on April 27th, 2005 and the Japanese patent application 2005-131350 that proposed on April 28th, 2005.All the elements of this each priority application all combine in this article by reference.
Technical field
The present invention relates to a kind of image processing system that passes through to form image, and relate to a kind of box that is removably mounted in this image processing system with the developer developing electrostatic latent image such as laser printer etc.
Background technology
United States Patent (USP) 6,330, one type the handle box that uses in the image processing system of 410 disclosures comprise the bulging box that holds photosensitive drums and are removably mounted on the developer box (toner cartridge) on the bulging box.Developer box is equipped with and is used for carrying on its surface toner is formed on the electrostatic latent image on the photosensitive drums with development developer roll.
Summary of the invention
In such image processing system and handle box, when developer box was installed on the bulging box, drum box and developer box must accurately be located each other, and ground forms image so that the pre-position on recording medium (paper) does not have any error.
It is contemplated that, through being installed in developer box in the developer box accommodation section that is provided with in the bulging box and the outside surface on Width of developer box being contacted with two inner surfaces of developer box accommodation section, just positioning drum box and developer box each other.Yet; The localization method of this imagination possibly receive the influence of cumulative errors; The outside dimension error that these errors comprise bulging box (promptly; The scale error of two opposite inner face of developer box accommodation section), the outside dimension error of developer box and photosensitive drums and the developer roll error in mounting position in box separately.This cumulative errors has seriously reduced the relative position precision of photosensitive drums and developer roll.
The dimensional tolerence of developer box accommodation section and developer box is relatively big, because the size between the outside surface of size between the inside surface of accommodation section and developer box is greater than the full-size of the paper that can in image processing system, use.Therefore, if the gap between the outside surface of the inside surface of developer box accommodation section and developer box is relatively big, developer box has bigger move place, promptly in the drum box, has bigger play along paper width direction.Yet, reduce the amount that the gap reduces move place and can reduce the smoothness that developer box is installed to the developer box accommodation section and therefrom removes.
The handle box of the another kind of type that unexamined US patent application publication discloses for No. 2005/0019056 is equipped with paper dirt removal portion, is used to remove the paper dirt that is deposited on the photosensitive drum surface.This handle box comprises the retainer that is arranged on the handle box framework.Paper dirt removal portion is attached on this retainer.Paper dirt removal portion comprises support scopiform member onboard.
Photosensitive drum surface in the scopiform member contact handle box.The plate that supports the scopiform member is attached to the retainer on the framework.This plate with a side of the surface opposite that supports the scopiform member on back surface stop by framework.Under hot environment, be accumulated in the temperature of the heat possibility elevating board in the framework, can soften the toner and promotion conjunctiva on photosensitive drums that are deposited on the scopiform member like this.
Further, when having that as above the handle box of structure is installed in the image processing system, paper dirt removal portion is arranged between photosensitive drums and the fixation unit.So under the effect from the hot-air of fixation unit, the plate of paper dirt removal portion is easy to the temperature that raises.
In view of foregoing problems, an object of the present invention is to provide a kind of handle box, wherein, handle box can be installed in the bulging box with the site error that reduces smoothly.
According to an aspect the present invention a kind of handle box is provided.This handle box is used for image processing system.Handle box comprises bulging housing and developing body housing.The drum housing holds the photosensitive drums of carrying the developer image.Photosensitive drums forms cylindrical, and is rotatably supported by the drum housing around its rotating shaft.The developing body housing is removably mounted on the bulging housing.In drum housing and the developing body housing any one has rib, and this rib forms tabular and on the direction vertical with the rotating shaft of photosensitive drums, extends.In drum housing and the developing body housing another has positioning unit, when the developing body housing is installed on the bulging housing, engages with rib through making this positioning unit, locatees each other on the direction of the rotating shaft that is parallel to photosensitive drums, to make bulging housing and developing body housing.
According to the present invention of another aspect a kind of image processing system is provided.This image processing system comprises main frame, handle box and developing body housing.This handle box is removably mounted in the main frame.Handle box comprises the bulging housing that holds photosensitive drums.Photosensitive drums is carried electrostatic latent image above that, and photosensitive drums forms cylindrical, and is rotatably supported by the drum housing around its rotating shaft, and photosensitive drums forms electrostatic latent image above that.The developing body housing be removably mounted on the bulging housing and rotatably supports parallel in photosensitive drums and the developer roll faced with it.Developer roll is columniform, and is formed on its outer surface bearing developer to become latent electrostatic image developing the developer image.Main frame comprises detent mechanism with the drum housing, and this detent mechanism is with respect to main frame positioning drum housing on the direction that is parallel to the photosensitive drums rotating shaft.In drum housing and the developing body housing any one has rib, and this rib is formed at said bulging housing and developing body housing are located each other.In drum housing and the developing body housing another has positioning unit; When the developing body housing is installed on the bulging housing; Through this positioning unit is engaged with rib, locate each other on the direction that is parallel to the photosensitive drums rotating shaft, to make said bulging housing and developing body housing.
Description of drawings
Each illustrative aspect of the present invention will be described in detail with reference to attached drawings.
Fig. 1 is the side sectional view of laser printer according to an aspect of the present invention;
Fig. 2 is the side sectional view of the bulging box that adopts of the laser printer of Fig. 1;
Fig. 3 is the side sectional view of the handle box that adopts of the laser printer of Fig. 1;
Fig. 4 is the stereographic map of watching from drum box back side top;
Fig. 5 is the stereographic map of watching from the top, front side of drum box lower house;
Fig. 6 is the stereographic map of watching from the below, front side of drum box upper shell (before attached cleaning element);
Fig. 7 is the stereographic map of watching from the below, front side of drum box upper shell (after attached cleaning element);
Fig. 8 A and 8B, Fig. 9 A and 9B, Figure 10 A and 10B have explained the process that is assembled to cleaning element upper shell, wherein: Fig. 8 A is the stereographic map that cleaning element is installed to the major part in the upper shell and cleaning element before the upper shell; Fig. 8 B is the sectional view of Fig. 8 A; Fig. 9 A is the stereographic map of cleaning element major part in upper shell and the cleaning element when being installed on the upper shell; Fig. 9 B is the sectional view of Fig. 9 A; Figure 10 A is the stereographic map of the major part in upper shell and the cleaning element after cleaning element is installed on the upper shell fully; Figure 10 B is the sectional view of Figure 10 A;
Figure 11 A is position relation between explanation cleaning element and the opening and the side sectional view that the bulging box of the position relation between location depression and the developer roll is described;
Figure 11 B be when the relation of the position between rear wall and the cleaning element and explanation developer box are installed in the bulging box in the explanation photosensitive drums how with respect to the side sectional view of the state of developer roll location;
Figure 12 explanation is arranged on the joint unit on the bulging box lower house;
Figure 13 is the stereographic map of watching from the below that shows developer box;
Figure 14 is the stereographic map of part excision, explains when developer box is installed in the bulging box, to be used on paper width direction (L-R direction) against each other in the structure of the other side's positioning drum box and developer box; With
Figure 15 is the horizontal cross of the handle box installed in the main frame of laser printer of Fig. 1.
Embodiment
Below with reference to the description of drawings handle box that is used for image processing system according to certain aspects of the invention, wherein, same parts and element are represented to avoid repeated description with same reference numbers.
1. the general structure of laser printer
Fig. 1 is the side sectional view of laser printer 1 according to an aspect of the present invention.Fig. 2 is the side sectional view of the bulging box 27 that adopts of the laser printer that shows among Fig. 11.
As shown in Figure 1, laser printer 1 comprises main casing 2 and in main casing 2, is used to provide the feed unit 4 of paper 3, and on the paper 3 that feed unit 4 provides, forms the image formation unit 5 of image.
(1) main casing
Main casing 2 forms by being rectangular-shaped synthetic resin slab integral basically.Main casing 2 is used to cover main frame 200 (Figure 15), and this main frame 200 supports the various elements that hold in the main casing 2.Main casing 2 comprises top surface 181, is formed on unloading paper disc 62 and be formed on main casing 2 tops, unload the discharge port 182 of paper disc 62 bottoms tops on the part top surface 181.It is downward-sloping to the rear side of top surface 181 from the front side of top surface 181 to unload paper disc 62, in top surface 181, forms depression.Unload paper disc 62 and be used to receive the paper that unloads through discharge port 182 rows.
Laser printer 1 also comprises and gets into opening 6 and protecgulum 7, gets in the sidewall that opening 6 is formed on main casing 2 to be used to insert and remove hereinafter with the handle box of describing 20, and protecgulum 7 can open and closes should get into opening 6.Protecgulum 7 is supported by the lid axle 8 that the feather edge through protecgulum 7 inserts rotationally.So when protecgulum 7 rotates when closing around lid axle 8, protecgulum 7 covers and gets into opening 6, and is as shown in Figure 1.When protecgulum 7 during around lid axle 8 rotating opening, get into opening 6 and expose, make handle box 20 be fit into main casing 2 or therefrom remove through getting into opening 6.
Term " on ", D score, " left side ", " right side ", " preceding ", " back " etc. will use in whole instructions, and hypothesis laser printer 1 is with the orientation settings that will be used and handle box 20 is installed within it.In use, the installation in laser printer 1 of the setting of laser printer 1 and handle box is as shown in Figure 1.Therefore, a corresponding side of handle box 20 was known as " front side " when a side of laser printer 1 installation protecgulum 7 and handle box 20 were installed in the main casing 2, and an opposite side is known as " rear side " simultaneously.A left side-right-hand to also being known as " paper width direction ".Vertical direction is known as " short transverse ".
Main casing 2 also is equipped with the pipeline 120 that is directed to exhaust fan 119 the exhaust fan 119 of air discharge main casing 2 with air.
Exhaust fan 119 is arranged on fixation unit 21 tops that hereinafter is described.Pipeline 120 has downstream end 120a and the upstream 120b on the direction of airflow piping 120.This downstream end 120a leads to exhaust fan 119, and this upstream 120b extends between fixation unit 21 and handle box 20, and more specifically, the hereinafter that from handle box 20, forms leads to the zone between fixation unit 21 and the handle box with the opening of describing 115.
(2) feed unit
Feed unit 4 comprises paper dish 9, separate roller 10, separating pad 11 and feed roller 12.Paper dish 9 can upwards insert or shift out the bottom of main casing 2 at preceding-rear; Separate roller 10 and separating pad 11 are arranged on the front end top of paper dish 9, and feed roller 12 is arranged on the rear side of separating pad 11 with respect to the upper reaches separate roller 10 of the throughput direction of paper 3 (below be called sheet transport direction).Feed unit 4 comprises that also paper dirt removes roller 13 and pinch roll 14, and paper dirt is removed last the place ahead that roller 13 is arranged on separate roller 10 and separate roller 10 in the downstream of sheet transport direction, and pinch roll 14 and paper dirt removal roller 13 are oppositely arranged.
The paper transportation path of paper 3 towards the rear side of laser printer 1, forms basic U-shaped in the feed terminal reverses direction near paper dirt is removed roller 13.Feed unit 4 also comprises a pair of registration rollers 15, and registration rollers 15 is arranged on the below of the U-shaped part of paper transportation path with respect to the handle box 20 of the more downstream part of sheet transport direction.Upper reaches guide portion 186 is arranged on around the pinch roll 14.Upper reaches guide portion 186 guiding from the paper 3 of pinch roll 14 so that paper 3 is turned to direction backward.Bottom-boot portion 187 is arranged between the downstream end and registration rollers 15 of upper reaches guide portion 186.Bottom-boot portion 187 is from the supported underneath paper.Bottom-boot portion 187 will guide to handle box 20 from the paper of pinch roll 14.
Pressboard 16 is arranged on the paper 3 to support state in heaps in the paper dish 9.Pressboard 16 pivotally supports in its back-end; So that front end is pivoted down into stop position; Rest on the base plate of paper disc 9 at this stop position pressboard 16 and can be pivoted upwardly to feed position, forward end is inclined upwardly from the rear end at feed position pressboard 16.
Bar 17 is arranged on the front portion of paper dish 9, is used for upwards promoting the front end of pressboard 16.The rear end of bar 17 pivotally is supported on the bar axle 18 of pressboard 16 front end lower position, so that the front end of bar 17 can upwards promote pivoted between the obliquity of pressboard 16 at the front end of horizontal level that bar 17 keeps flat along the base plate of paper dish 9 and bar 17.When giving bar axle 18 input driving forces, bar 17 distaff axles 18 rotate, and the front end of bar 17 raises the front end of pressboard 16, make pressboard 16 be transformed into feed position.
When pressboard 16 was in feed position, the top sheet of the paper of stacking on the pressboard 16 3 was pressed to feed roller 12.The separation point position of paper 3 between separate roller 10 and separating pad 11 presented in feed roller 12 beginnings of rotation.
When paper dish 9 when main casing 2 removes, pressboard 16 is docked to stop position.When pressboard 16 was in stop position, paper 3 can be deposited on the pressboard 16.
Carry paper 3 when separation point position and paper place between separate roller 10 and the separating pad 11 when feed roller 12, separate roller 10 each ground of rotation separate and paper feedings 3.Every paper 3 that separate roller 10 is presented is removed between roller 13 and the pinch roll 14 from paper dirt and is passed through.After paper dirt removal roller 13 was removed the paper dirt of paper 3, paper was carried along the U-shaped paper transportation path of feed terminal, so reverses direction is also carried to registration rollers 15.
Behind alignment paper 3, registration rollers 15 is transported to hereinafter to paper 3 with photosensitive drums of describing 28 and the transfer position between the transfer roll 31, and the toner image that on transfer position place photosensitive drums 28, forms is transferred on the paper 3.
(3) image formation unit
Image formation unit 5 comprises scanning element 19, handle box 20 and fixation unit 21.
(a) scanning element
Scanning element 19 is arranged on the top of main casing 2 and comprises the lasing light emitter (not shown), the polygon mirror 22 that can be driven in rotation, f θ lens 23, catoptron 24, lens 25 and catoptron 26.Lasing light emitter is based on the view data emission of lasering beam.Shown in the dot-and-dash line among Fig. 1, laser beam is passed f θ lens 23 by polygon mirror 22 deflections, by catoptron 24 reflection, passes lens 25 and by catoptron 26 reflection downwards and shine on the surface of the photosensitive drums 28 in the handle box 20.
(b) handle box
As shown in Figure 1, handle box 20 is arranged on the below of scanning element 19 in the main casing 2, and can be installed into main casing 2 or remove from main casing 2 through getting into opening 6.
As shown in Figure 3, handle box 20 comprises bulging box 27 and is removably mounted on the developer box 30 on the bulging box 27.
As shown in Figure 2, drum box 27 comprises that hereinafter will rouse housing 76 and the photosensitive drums 28 in drum housing 76, grid-control formula corona charging device 29, transfer roll 31 and cleaning element 32 in greater detail.
Photosensitive drums 28 comprises columniform main drum body 33 and metal drum axle 34; Main drum body 33 is photographic layer cylindrical and that have positive charge; The photographic layer of positive charge is formed by polycarbonate etc. on main drum body 33 outer surface 33a, and metal drum axle 34 is along the center through main drum body 33 that extends axially of main drum bodies 33.Metal drum axle 34 is supported in the bulging housing 76, and main drum body 33 rotatably supports with respect to metal drum axle 34.Owing to have such structure, photosensitive drums 28 is arranged in the bulging housing 76 and can rotates around metal drum axle 34.Further, rotate from the drive force photosensitive drums 28 of motor (not shown) input.When handle box 20 is installed in 2 last times of main casing, drum axle 34 axially parallel with paper width direction.
Charger 29 is supported on cornerwise rear of going up of photosensitive drums 28 on the bulging housing 76.Charger 29 is relative with photosensitive drums 28, but is separated by preset distance so that do not contact photosensitive drums 28 with photosensitive drums 28.Charger 29 comprises discharge lines 74 and grid 75, discharge lines 74 and photosensitive drums 28 relatively but the preset distance ground that is separated by be provided with, grid 75 are arranged on the corona discharge amount from discharge lines 35 that is used to control arrival photosensitive drums 28 between discharge lines 74 and the photosensitive drums 28.Through applying high pressure to discharge lines 74 to produce corona discharge from discharge lines 74, apply bias voltage to grid 75 simultaneously, charger 29 can be with the surface charging of uniform positive polarity to photosensitive drums 28.
Transfer roll 31 is arranged on the below of photosensitive drums 28 in the bulging housing 76, and in vertical direction from the bottom of photosensitive drums 28 contact photosensitive drums 28 so that form roll gap portions with photosensitive drums 28.Transfer roll 31 is made up of metal roller shaft 56, covers the roll body of being processed by conductive rubber material 57 on this metal roller shaft 56.Roll shaft 56 is supported in the bulging housing 76 rotationally.Drive force transfer roll 31 rotations from the input of motor (not shown).In addition, in transfer operation, apply transfer bias to transfer roll 31.
Paper inlet 133 is formed in the bulging housing 76, is positioned at the upper reaches of transfer roll 31 in sheet transport direction, as the opening that is used for being directed to paper the transfer position between bulging housing 76 photosensitive drums 28 and the transfer roll 31.Paper outlet 134 also is formed in the bulging housing 76, is positioned at the downstream of transfer roll 31 in sheet transport direction, draws off the opening that passes through as paper from drum housing 76 rows.
Cleaning element 32 is installed in the bulging housing 76, is positioned at from the position of its trailing flank to photosensitive drums 28.To describe in more detail like hereinafter, cleaning element 32 comprises cleaning brush 65 and back up pad 66, and cleaning brush 65 is captured the paper dirt of deposition on the photosensitive drums 28, and back up pad 66 is supporting the rear side of cleaning brush 65 with photosensitive drums 28 opposite sides.
Cleaning brush 65 is made up of supatex fabric, and this supatex fabric is implanted a plurality of fiber bristles with electric conductivity, and cleaning brush 65 is fixed on the back up pad 66 through double sticky tape.Cleaning brush 65 is configured to face and contact photosensitive drums 28.If supatex fabric can be captured paper dirt, also can be only the nonwoven fabric that does not have fiber bristles on back up pad 66, and be placed to back up pad 66 with photosensitive drums 28 and contact.
When back up pad 66 is supported on 76 last times of bulging housing, hereinafter with the battery lead plate of describing 111 (seeing Fig. 8 A) from promoting back up pad 66 in direction towards photosensitive drums 28 with cleaning brush 65 opposite sides.In clean operation, battery lead plate 111 also applies electrical bias to back up pad 66.
To describe in more detail like hereinafter, collector unit 118 is arranged on cleaning element 32 belows on the bulging housing 76, is used to collect the paper dirt of being removed by cleaning element 32.
As shown in Figure 3, developer box 30 is removably mounted on the bulging housing 76.So when handle box 20 had been installed in the main casing 2, developer box 30 can at first be opened protecgulum 7 from main casing 2 dismountings, removes developer box 30 through getting into opening 6 from drum box 27 then, and is installed to another developer box 30 on the bulging box 27.
As shown in Figure 3, developer box 30 comprises developing body housing 36 and the donor rollers in developing body housing 36 37, developer roll 38 and thickness adjusted blade 39.
Shown in figure 13, developing body housing 36 is formed on the box-like of rear openings.Partition wall 40 is arranged in the developing body housing 36, is used for being separated into toner accommodating chamber 41 and developing room 42 to the inside of developing body housing 36.
(c) developer box
Developing body housing 36 comprise 141, two sidewalls 143 of diapire (left side wall 143a and right side wall 143b) (Figure 13) with roof 142.The sidewall 143 of developing body housing 36 is connected to two transverse edges of diapire 141.Diapire 141 forms by synthetic resin is whole through injection-molded with sidewall 143.
The space of diapire 141 and pair of sidewalls 143 encirclements is in the top edge and back face side opening of diapire 141 and sidewall 143.Roof 142 covers the opening that the top edge by sidewall 143 forms.
Partition wall 40 is arranged at the midway that makes progress at preceding-rear in the developing body housing 36, is used for upwards separating at preceding-rear the inside of developing body housing 36.Opening 43 passes the zone line of partition wall 40.Protrusion wall 144 is protruding upward from diapire 141.Protrusion wall 144 is arranged between stirrer 45 and the donor rollers 37.
Toner accommodating chamber 41 occupies the space of housing 36 front sides of being separated by partition wall 40.Fill non-magnetic mono-component toner in the toner accommodating chamber 41 with positive charge characteristic.The toner that uses in this example is the polymerized toner that obtains through the known polymerization copolymerization polymerization single polymerization monomer that uses such as suspension polymerization.For example, polymerization single polymerization monomer can be such as cinnamic styrene monomer or such as acrylic acid, alkyl (C1 is to C4) acrylic ester or alkyl (C1 is to the C4) acrylic monomers of acrylic ester partially.Therefore can form high-quality image in order to have extraordinary flowability, polymerized toner forms particulate spherical in shape basically.
Such toner mixes with colorant such as carbon black, in order to improve liquidity and paraffin and mix such as the adjuvant of silica.About 6 to 10 microns of the mean diameter of toner particle.
Be used for being formed on two sidewalls 143 of the developing body housing 36 that limits toner accommodating chamber 41 to the toner supply port that toner accommodating chamber 41 is filled toner.The toner supply port is by lid 35 sealings.
Toner detection window 44 is arranged in two sidewalls 143 of the housing 36 that limits toner accommodating chamber 41, is used for detecting the remaining toner amount of toner accommodating chamber.Toner detection window 44 be formed on partition wall 40 in the sidewall 143 near, and the Width that crosses toner accommodating chamber 41 (with preceding-rear to the direction of vertical direction quadrature) on against each other.Form toner detection window 44 through in each sidewall 143, embedding transparent dished plate.
Stirrer 45 is arranged in the toner accommodating chamber 41, is used to stir the toner that wherein holds.Stirrer 45 comprises rotating shaft 46 and agitating member 47.
Rotating shaft 46 is supported in the sidewall 143 rotationally, is positioned at the center of toner accommodating chamber 41 basically.Agitating member 47 is arranged in the rotating shaft 46.The motor (not shown) produces the driving force of input rotating shaft 46 to order about rotating shaft 46 rotations.As a result, agitating member 47 moves along circular path around the rotating shaft of passing toner accommodating chamber 41 46, and stirs the toner that holds in the toner accommodating chamber 41.When agitating member 47 stirred toner, some toners were upwards discharged to donor rollers 37 at preceding-rear through the opening 43 that is formed on the demarcation strip 40.
Stirrer 45 also comprises the wiper 48 of two axial ends that are attached at rotating shaft 46.When rotating shaft 46 rotation, wiper 48 moves along circular direction around the rotating shaft of passing toner accommodating chamber 41 46, its objective is the toner detection window 44 that is provided with on the wiping sidewall 143.Therefore, wiper 48 is used for wiping clean toner detection window 44.
Developing room 42 occupies the inner space of housing 36 rear sides of being separated by partition wall 40 and protrusion wall 144.Developing room 42 holds donor rollers 37, developer roll 38 and thickness adjusted blade 39.
Donor rollers 37 is arranged on the rear of developing room 42 split sheds 43, and comprises metal roller shaft 50, covers the sponge roll body of being processed by conductive foams 51 on this metal roller shaft 50.Roll shaft 50 rotatably is supported in developing room 42 in two sidewalls 143 of housing 36.From of drive force donor rollers 37 rotations of motor (not shown) to roll shaft 50 inputs.
In imaging process, drive donor rollers 37 with the rotation of the counter clockwise direction among Fig. 1, be used for being provided to charged toner the outer surface of developer roll 38.
Developer roll 38 is arranged on the rear of donor rollers 37 and contacts donor rollers 37 with certain pressure.Developer roll 38 comprises metal roller shaft 52 and rubber roll body 53, and rubber roll body 53 is formed and covered roll shaft 52 by conductive rubber material.Rubber roll body 53 has outer surface 53a (Fig. 3).Roll shaft 52 is rotatably supported by pair of sidewalls 53 in developing room 42.More specifically, rubber roll body 53 is formed by the conductive polyurethane rubber or the silicon rubber that contain small carbon particle, and its surface coverage contains the urethane rubber or the silicon rubber of fluorine.From of drive force developer roll 38 rotations of motor (not shown) to roll shaft 52 inputs.In addition, in the development operation process, apply the development bias voltage to developer roll 38.
When developer box 30 is installed in 76 last times of bulging housing; Developer roll 38 is parallel to photosensitive drums 28, and the toner thin layer that the outer surface 53a of the developer roll 38 that exposes from developing body housing 36 and photosensitive drums 28 are relative and the outer surface 53a through developer roll 38 carries contacts the outer surface 33a of photosensitive drums 28.
Thickness adjusted blade 39 comprises main blade member 54 and pressurization part 55, and said main blade member 54 is formed by metal leaf springs, and said pressurization part is arranged on the far-end of main blade member 54.Pressurization part 55 has semi-circular cross-section and is formed by electrically insulating silicone rubber.The cardinal extremity of main blade member 54 is supported on the developing body housing 36 of developer roll 38 tops, and pressurization part 55 contacts developer roll 38 through the elastic force of main blade member 54 with certain pressure.
Through rotation donor rollers 37, the toner of discharging via opening 43 is provided on the developer roll 38.At this moment, toner is filled with positive electricity by friction between donor rollers 37 and developer roll 38.When developer roll 38 rotation, the lip-deep toner that is provided to developer roll 38 passes through between the pressurization part 55 of the rubber roll body 53 of developer roll 38 and thickness adjusted blade 39, so on the surface of developer roll 38, form the toner layer.Thickness adjusted blade 39 is regulated the thickness and the charge volume of the toner that keeps on the developer roll 38.
When photosensitive drums 28 rotations, charger 29 is with the surface charging of uniform normal polarity to photosensitive drums 28.Subsequently, from of the surperficial high-velocity scanning of scanning element 19 emitted laser bundles, form and the corresponding electrostatic latent image of image that will on paper 3, form in photosensitive drums 28.
Next, the toner that is carried at the lip-deep positive polarity charging of developer roll 38 rotates with developer roll 38 and contact with photosensitive drums 28, and is provided to and is exposed under the laser beam on photosensitive drums 28 surfaces that positive polarity charges so has the zone than low potential.Like this, according to the process of discharged-area development, the sub-image on the photosensitive drums 28 just is transformed into visual picture, and toner image is carried on the surface of photosensitive drums 28.
Note that shown in figure 15ly, effectively sub-image forms zone 236 and is restricted to outer surface 33a and goes up such zone, on this zone, suitably forms photographic layer, therefore can suitably form electrostatic latent image.Effective sub-image forms zone 236 and on two opposite ends of its paper width direction, has border, a pair of effective coverage 235 (left end effective coverage border 235a and right-hand member effective coverage border 235b).Border, effective coverage 235 is positioned at photosensitive drums 28 on two opposing ends zones of paper width direction.
The outer surface 53a of rubber roll body 53 fully forms the length of zone 236 on paper width direction greater than effective sub-image of photosensitive drums 28 in the length on the paper width direction.AP forms the zone and on the outer surface 53a of rubber roll body 53, is restricted to such zone, and thickness adjusted blade 39 provides toner effectively and makes it to have specific thickness and regulation charge volume on this zone.AP forms the zone and is a bit larger tham effective sub-image in the length on the paper width direction and forms the length (in this example, long several millimeter) of zone 236 on paper width direction.Yet, note that AP forms the zone and can equal effective sub-image in the length on the paper width direction and form zone 236 length on paper width direction.
Subsequently, when registration rollers 15 was delivered into paper 3 bulging housing 76 and make it through the transfer position between photosensitive drums 28 and the transfer roll 31, through being applied to the transfer bias on the transfer roll 31, the lip-deep toner that is carried at photosensitive drums 28 was transferred on the paper 3.Then, paper 3 of transfer printing toner is transported to fixation unit 21 on it.
After the transfer printing on the surface of photosensitive drums 28 remaining toner reclaim by developer roll 38.Further, the cleaning brush 65 of cleaning element 32 physically scrapes off the lip-deep paper dirt that deposits to photosensitive drums 28 from paper 3.In addition, battery lead plate 111 (Fig. 8 A) applies bias voltage to back up pad 66, is used for attracting paper dirt from the surface electrical of photosensitive drums 28.The paper dirt of being removed by cleaning element 32 is collected in the collector unit 118 of cleaning element 32 belows setting.
As shown in Figure 1, middle water conservancy diversion 188 is arranged between the paper outlet 134 and fixation unit 21 of bulging housing 76.Middle water conservancy diversion 188 is from following support paper 3.Paper 3 is carried to fixation unit 21 from handle box 20 in by middle water conservancy diversion 188 guiding.
(d) fixation unit
As shown in Figure 1, when handle box 20 was installed in the main casing 2, fixation unit 21 was arranged on the rear side of handle box 20, separated with the photosensitive drums 28 of handle box 20 in the direction of approximate horizontal.Fixation unit 21 comprises photographic fixing framework 59 and the warm-up mill 60 and pressure roll 61 that are arranged in the photographic fixing framework 59.
Warm-up mill 60 comprises metal tube and Halogen lamp LED, covers fluorine resin on the surface of metal tube, and Halogen lamp LED is arranged on and is used for heating metal pipe in the metal tube.Drive force warm-up mill 60 rotations from the input of motor (not shown).
Pressure roll 61 is arranged on warm-up mill 60 belows, in the face of warm-up mill 60 also contacts with warm-up mill 60 with pressure.Pressure roll 61 is made up of the metal roller shaft that covers roll body, and roll body is formed by elastomeric material.The rotation that pressure roll 61 is followed warm-up mill 60 drives.
In fixation unit 21, in the time of between paper 3 is through warm-up mill 60 and pressure roll 61, the toner image that is transferred on the paper 3 in transfer position is fixed on the paper 3 through heating.After toner image was fixed on the paper 3, warm-up mill 60 continued to transmit paper 3 with pressure roll 61 along the discharge dish 62 of outlet end paper transport path on the top surface that is formed on main casing 2.
Paper transport path on outlet end is led to discharge dish 62 from fixation unit 21, and becomes U-shaped basically, is used for the direction of transfer of paper 3 is made to the direction towards the front of laser printer 1.Transfer roller 63 is arranged on along the mid point of outlet end paper transport path, and a pair of distributing roller 64 is arranged on the downstream end in same path.
Therefore; After passing fixation unit 21, by downstream guiding 189 guiding the time, paper 3 transmits along the outlet end paper transport path; Transfer roller 63 receives paper 3 and paper 3 is sent to distributing roller 64 at this moment, and distributing roller 64 receives paper 3 and paper 3 is sent on the discharge dish 62 subsequently.
Hot-air generation heat radiation that produces from the warm-up mill of fixation unit 21 60 and the photosensitive drums 28 that flows to handle box 20.Yet because the upstream extremity 120b of pipeline 120 is positioned between fixation unit 21 and the handle box 20, pipeline 120 is directed to exhaust fan 119 with hot-air, and exhaust fan 119 is discharged main casing 2 with air.
2. rouse housing and cleaning element
Fig. 4 is the skeleton view of after the going up of drum box 27, looking sideways.Fig. 5 is the skeleton view of going forward to look sideways from the lower house 77 of drum box 27.Fig. 6 is by the skeleton view of looking sideways before upper shell 78 following of drum box 27 before attached at cleaning element 32.Fig. 7 is the skeleton view of having been looked sideways before the upper shell 78 of drum box 27 following by attached back at cleaning element 32.Fig. 8 A is to the step of Figure 10 B explanation assembling cleaning element 32 on upper shell 78.Figure 11 A and Figure 11 B explanation cleaning element 32, the position relation between opening 115 and the interior rear wall 91 (hereinafter will be described).
Then, rousing the bulging housing 76 of box 27 and the cleaning element 32 that is installed on the bulging housing 76 will be described in detail referring to figs. 1 to Figure 11 B.
(1) rouses the structure of housing
Like Fig. 2 and shown in Figure 4, drum housing 76 comprises lower house 77, and forms and be assembled in the upper shell 78 at lower house 77 tops discretely with lower house.
(a) lower house
As shown in Figure 5, lower house 77 integrally is equipped with and is arranged at the developer box installation unit 79 that its front side is used for admitting developer box 30, and is arranged at its rear side and is positioned to the bulging support unit 80 of vertical plane to upper shell 78.
Like Fig. 2 and shown in Figure 5, the developer box installation unit 79 whole preceding diapires that are used for admitting developer box 30 that are equipped with basic one-tenth rectangular plate shape; Be arranged at before diapire 81 each transverse end and across the width of preceding diapire 81 two front side walls 82 respect to one another (preceding left side wall 82a and preceding right side wall 82b); And the following antetheca 83 that is arranged at the front end of preceding diapire 81.Developer box installation unit 79 forms the frame shape with bottom and top of opening.As shown in Figure 4, handle 84 is formed on down the transverse center zone of front side wall 83, when installing or removing bulging box 27, is used for catching bulging box 27.
Like Fig. 2 and shown in Figure 5, drum support unit 80 integral body are provided in its bottom and have the back diapire 85 that curved shape is used for admitting transfer roll 31; Be arranged at the transverse ends of back diapire 85 and across width two rear walls 86 respect to one another (back left side wall 86a with afterwards right side wall 86b) of back diapire 85; And the back edge that is arranged at back diapire 85 is as the inferoposterior wall 87 of heat shield plate.
The back edge of the front end of back diapire 85 and preceding diapire 81 forms continuously.Therefore diapire 81 and the whole together diapire 151 that forms lower house 77 of back diapire 85 before.As shown in Figure 2, the shape of back diapire 85 is formed in from leading edge downwarping sinking to antemarginal center, and it is basic for fan-shaped to make it see from the side.The transverse ends that transfer roll receptacle 88 is formed on back diapire 85 is used for admitting transfer roll 31.
Like Fig. 2 and shown in Figure 5, diapire 81 was connected to the position of back diapire 85 before paper import 133 was formed in the diapire 151.Paper import 133 is positioned at the central area of diapire 151 at paper width direction, and prolongs at Width.Joint unit 152 (hereinafter will be described) is arranged on the left side of the left side edge of paper import 133.
Two rear walls 86 are bent, and the transverse edge of diapire 85 stands vertically from the back.Through hole 89 is formed in the rear wall 86 in Width position respect to one another, is used for inserting the drum axle 34 of photosensitive drums 28.
Back left side wall 86a and preceding left side wall 82a form the left side wall 156a of bulging housing 76 together.Back right side wall 86b and preceding right side wall 82b form the right side wall 156b of bulging housing 76 together.Left side wall 156a and right side wall 156b hereinafter will be called " sidewall 156 " jointly
The whole width that the back edge of inferoposterior wall 87 diapire 85 from the back is crossed between the rear wall 86 forms continuously.See that from the front inferoposterior wall 87 is rectangular slabs of an elongation, stand vertically and extend at Width.As shown in Figure 2, admit plate 90 and inferoposterior wall 87 to form continuously, dip down slightly tiltedly and to extend forward from the bottom margin of inferoposterior wall 87.Paper outlet 134 is formed in the diapire 85 of back in the central area of paper width direction, and is positioned at the front lower place of admitting plate 90.Paper outlet 134 extends at paper width direction.
Stand vertically and parallel to each other from the admittance plate 90 in inferoposterior wall 87 the place aheads as the interior rear wall 91 of heat shield plate and location wall 92, but on fore-and-aft direction, leave the distance of regulation.
Interior rear wall 91 is arranged on inferoposterior wall 87 fronts, and leaves the interval of regulation with inferoposterior wall 87.Interior rear wall 91 is in Width extension and parallel with inferoposterior wall 87.Location wall 92 is rear wall 91 in Width extends and is parallel to also.The front of rear wall 91 in location wall 92 is arranged on, and leave the interval of regulation with interior rear wall 91.The effect of location wall 92 performance location cleaning elements 32.
Film member 117 (Fig. 2) is arranged on admits the front end of plate 90 to be used for contacting photosensitive drums 28.Film member 117 is cohered to be fixed to be admitted the end surfaces on plate 90 front ends and therefrom raises up.Film member 117 extends on Width, and serves as the barrier of admitting between plate 90 and the photosensitive drums 28.Location wall 92 admits plate 90 and 117 formation of film member to see the collector unit that has open top 118 with essentially rectangular outward appearance from the lateral section.
(b) upper shell
Like Fig. 2 and shown in Figure 6, upper shell 78 whole outfits have the tabular roof of essentially rectangular 93; Be arranged at two transverse end of roof 93 and across the width of roof 93 two upper side walls 94 respect to one another (upper left side wall 94a and last right side wall 94b); And be arranged at the last rear wall 95 on the back edge of roof 93.Upper left side wall 94a and last right side wall 94b below will be called " upper side wall 94 " jointly.This structure is looked the formation essentially rectangular sideways in the past, and open in bottom and front and back side.
Upper side wall 94 from the widthwise edges of roof 93 by downwarping.Through hole 116 is formed in each upper side wall 94 position respect to one another on Width.Through hole 116 is accepted the insertion of the drum axle 34 of photosensitive drums 28.Electrode installation portion 113 is arranged on the right side wall 94b, is used for installing hereinafter with the battery lead plate of describing 111.In addition, last rear wall 95 diagonal angles downwards and from the back edge of roof 93 to rear curved.Last rear wall 95 forms an obtuse angle with roof 93, and is as shown in Figure 2.
The front and back mid point that charger support unit 96 is arranged on roof 93 is used for supporting charger 29.Light beam is injected portion 97 and is arranged on the roof 93 before the charger support unit 96, is used for allowing to pass through from scanning element 19 emission laser beam.The cleaning support portion 98 that is used to support cleaning element 32 also is arranged on roof 93, the rear portion from last rear wall 95 to charger support unit 96.
As shown in Figure 2, charger support unit 96 comprises the preceding holding plate 99 and back holding plate 100 of the front and back mid point that is arranged at roof 93.Against each other, grid 75 are placed between the two on fore-and-aft direction for preceding holding plate 99 and back holding plate 100.
Before holding plate 99 from the inner wall surface of roof 93 protrusion and extend downwards at the Width of roof 93.Preceding holding plate 99 is in front side and grid 75 adjacency.
Back holding plate 100 is from the inner wall surface protrusion and holding plate 99 extensions before the Width of roof 93 is parallel to downwards of roof 93.Back holding plate 99 is in its rear side and grid 75 adjacency.Back holding plate 100 is from the outstanding length of the outstanding amount of roof 93 less than preceding holding plate 99.
Therefore, when grid 75 were set between preceding holding plate 99 and the back holding plate 100, preceding holding plate 99 gripped grid 75 with back holding plate 100 at fore-and-aft direction.Discharge lines 74 is crossed and is being extended between the upper side wall 94 and between preceding holding plate 99 and back holding plate 100.
Light beam inject portion 97 comprise be formed on charger support unit 96 before, in vertical view, have roughly the rectangle of elongation, inject opening 101 at the light beam that Width extends; And on fore-and-aft direction, inject before respect to one another plate 102 with after inject plate 103, light beam is injected opening 101 and is formed between the two.
Before inject plate 102 and dip down tiltedly prominently from the inner wall surface of roof 93 to rear side, and extend at the Width of roof 93.Before inject plate 102 and be arranged on the front side that light beam is injected opening 101.
After to inject plate 103 outstanding downwards from the inner wall surface of roof 93, and extend at the Width of roof 93.After inject plate 103 and be arranged on the rear side that light beam is injected opening 101.In addition, inject plate 1036 after than before injecting plate 102 outstanding short distances.
In side view, light beam is injected portion 97 and is roughly triangle, becomes narrow gradually in downward direction.When scanning element 19 emission laser beams, laser beam gets into light beam and injects opening 101, through preceding inject plate 102 and after inject between the plate 103 and high-velocity scanning on the surface of photosensitive drums 28.
As shown in Figure 6, cleaning support portion 98 comprises near the junction surface 104 of the back up pad 66 that is used for engaging cleaning element 32 two transverse end that are arranged at roof 93 and last rear wall 95; And the support member 105 that is arranged at the interval between the junction surface 104.Junction surface 104 comprises 104a of left-interface portion and junction surface, right side 104b.
Each junction surface 104 comprises and being arranged on the rear wall 95, when three surface members 109 that when the bottom is seen, are rendered as the rectangle with open front side; And on fore-and-aft direction to the fore paw 110 of three surface members 109.
Three surface members 109 by three surface members 109 with respect to the inboard of Width in front and back upwardly extending madial wall 106; Three surface members 109 with respect to the outside of Width in front and back upwardly extending lateral wall 107, and connect that the antemarginal connecting wall 108 of madial wall 106 and lateral wall 107 is whole to be constituted.
For back up pad 66 is supported, madial wall 106 is formed the gradient that the lower limb that makes madial wall 106 is followed rear wall 95.
Lateral wall 107 is faced madial wall 106 at Width.Lateral wall 107 is further more outstanding downwards than madial wall 106, so that contact back up pads 66 at two transverse edges of back up pad 66, thereby limits laterally moving of back up pad 66.
Notch part 112 is formed in the lateral wall 107 of junction surface, right side 104b, is used for hereinafter the battery lead plate of describing 111 being engaged (seeing Fig. 8 A).
Connecting wall 108 extends and the back edge of madial wall 106 and lateral wall 107 is linked together at Width.The transverse center of connecting wall 108 is outstanding a little forward.Outstanding forward rear solid end 114 is formed on this teat of connecting wall 108 (seeing Fig. 8 A and Fig. 8 B).
Fore paw 110 be arranged on the front of rear solid end 114 on the roof 93 and on fore-and-aft direction to rear solid end 114.Fore paw 110 has hook shape, is used for engaging back up pad 66 (seeing Fig. 8 A and 8B).
Support member 105 is arranged between the junction surface 104 with identical distance.Each support member 105 is outstanding from the inner wall surface of last rear wall 95, and the feather edge of support member 105 is followed the gradient of rear wall 95.
Opening 115 is formed in the rear wall 95 along the Width of last rear wall 95.As shown in Figure 4, each opening 115 is penetrating rear wall 95 on the thickness direction, is formed on the rectangular aperture of the elongation of Width extension.Opening 115 is spaced apart at Width and separates, such as two openings 115 between every pair of adjacent support member 105.
(2) structure of cleaning element
As stated, cleaning element 32 comprises cleaning brush 65 and back up pad 66, like Fig. 2 and shown in Figure 7.Back up pad 66 is formed by conductive metal sheet.Shown in Fig. 8 A and 8B; The flat part 72 of the rectangular shape that back up pad 66 is extended by the width (photosensitive drums 28 axially) along drum housing 76 with elongation, and be arranged on front curve 68 (bend on being installed in upper shell 78 last time coboundary) and the whole formation of palintrope pars convoluta 69 (bend on being installed in upper shell 78 last time lower limb) with respect to two edges of the vertical direction vertical with the longitudinal direction of flat part 72.Front curve 68 is extended at longitudinal direction with palintrope pars convoluta 69.Shown in Fig. 8 B, front curve 68 and palintrope pars convoluta 69 are bent to from backward L shaped of flat part 72 basically.Therefore, in sectional view, back up pad 66 forms three sides of aft-opening rectangle.As shown in Figure 7, a pair of joint 67 is arranged on two vertical ends of back up pad 66.Joint, right side 67 is shown in Fig. 8 A.Joint 67 has identical structure each other.
Shown in Fig. 8 A, each joint 67 is equipped with the preceding joint through hole 70 that is respectively formed in right front curve of vertical plane 68 and the palintrope pars convoluta 69 and engages through hole 71 with the back.Preceding joint through hole 70 is formed on flat part 72 and is bent and forms on the L shaped bend of front curve 68.Therefore, when when side cross-sectional view is seen, 70 one-tenth of preceding joint through holes are L shaped.67 places in the joint, in the direction towards front curve 68, the free end of palintrope pars convoluta 69 is by the bend 69a of further basic crooked forming V-shape with the formation V-arrangement.The back engages through hole 71 and is formed among the bend 69a of V-arrangement.Therefore when when side cross-sectional view is seen, back joint through hole 71 is a V-arrangement.
Cleaning brush 65 is made up of the non-woven on the surface that is fixed to flat part 72 through double-sided belt.Hold up from non-woven the position of a plurality of conductive bristles between a pair of joint 67, forms the shape see essentially rectangular from the side, and along the longitudinal extension of flat part 72.
(3) the drum housing is installed
(a) cleaning element is installed on upper shell
The method of then, cleaning element 32 being installed on the cleaning support portion 98 of upper shell 78 will be described to Figure 10 B with reference to figure 8A.
Shown in Fig. 8 A, at first, battery lead plate 111 is installed on the upper shell 78.Battery lead plate 111 will be used for promoting back up pad 66 forward from the rear side of back up pad 66.
Shown in Fig. 8 A, battery lead plate 111 is sheet metals, and its Width along drum housing 76 extends, and vertically has on the end (medial extremity of the Width of drum housing 76) at one of which and to be bent the bend of expansion forward.Another of battery lead plate 111 vertically end (outboard end of the Width of drum housing 76) is inserted and secured in the electrode installation portion 113; This electrode installation portion 113 is arranged on the right side wall 94b, and the part in vertical centre of battery lead plate 111 is engaged with in the notch part 112 of three surface members 109.Like this, battery lead plate 111 is installed on the upper shell 78, and its vertical freely end bends to arc on fore-and-aft direction.
The outside of fixing vertical end right side wall 94b on Width is exposed on of battery lead plate 111.When drum box 27 is installed in the main casing 2, be arranged on vertical end of this exposure of the terminal (not shown) contact electrode plate 111 on the main casing 2, make bias voltage be applied to battery lead plate 111 through this terminal.
Then, back up pad 66 is oriented in the face of cleaning support portion 98, and shown in Fig. 9 A and Fig. 9 B, so fore paw 110 is inserted into the preceding joint through hole 70 of joint 67 and engages with it.Because preceding joint through hole 70 engages with fore paw 110, back up pad 66 is rotated around preceding joint through hole 70, so palintrope pars convoluta 68 moves backward.Thereby the back joint through hole 71 of joint 67 is engaged on the rear solid end 114 at junction surface 104 and with rear solid end 114 and engages, shown in Figure 10 A and Figure 10 B.Like this, back up pad 66 is supported on support member 105 and the madial wall 106.As shown in Figure 7; Through the joint 67 of vertically holding (two transverse end of drum housing 76) to engage at two with junction surface 104; Back up pad 66 is supported on the upper shell 78, and simultaneously because back up pad 66 is installed between the lateral wall 107, laterally moving of back up pad 66 is restricted.
When back up pad 66 is supported on 78 last times of upper shell, the rear side of the free vertically end in contact back up pad 66 of battery lead plate 111 and promote back up pad 66 forward.As a result, when drum box 27 was installed in the main casing 2, the terminal that is arranged on the main casing 2 can be applied to back up pad 66 with bias voltage through battery lead plate 111.
(b) on lower house, install housing
As stated, the upper shell 78 that is mounted above that of cleaning element 32 is assembled on the lower house 77.
Along with charger 29 is supported on the upper shell 78; Transfer roll 31 is supported on the lower house 77; And the main drum body 33 of photosensitive drums 28 is accommodated in the lower house 77; Upper shell 78 is placed on the top of the bulging support unit 80 of lower house 77, and is as shown in Figure 4, and the through hole 116 of upper shell 78 is alignd on Width with the through hole 89 of lower house 77.Subsequently, drum axle 34 is inserted into and through being arranged on PATENT left side via 116,89 and right side through hole 116, main drum body 33 between 89.Like this, upper shell 78 is attached knot with lower house 77 through drum axle 34.
When upper shell 78 was attached to lower house 77,69 contacts of the palintrope pars convoluta of back up pad 66 were arranged on location wall 92 (see figure 2)s on the admittance plate 90 of lower house 77, therefore with respect to the fixing position of cleaning brush 65 of photosensitive drums 28.In addition, collector unit 118 is arranged on the below of cleaning brush 65.
In addition, the opening 115 diagonal line ground of upper shell 78 are positioned at the last rear of back up pad 66.Opening 115 is formed in the rear wall 95.Back up pad 66 forms between back up pad 66 and rear wall 95 at interval or the gap in the face of rear wall 95.Back up pad 66 has no in the interval of member between back up pad 66 and opening 115 in the face of opening 115.In other words, any member that does not hinder any linear communication path between back up pad 66 and the opening 115 is positioned.Back up pad 66 is communicated with outside through opening 115.In other words, can see back up pad 66 from the outside of drum housing 76 through opening 115.More specifically, shown in Figure 11 A, border imaginary line 301 is defined as the lower limb of each opening 115 of connection and the lower limb of back up pad 66.Another border imaginary line 302 is defined as the coboundary of each opening 115 of connection and the coboundary of back up pad 66.For all openings 115, have no member to be positioned in the space of definition between border imaginary line 301 and 302.Notice, for some opening 115, in the space that some parts possibly define between border imaginary line 301 and 302, as long as connecting at least one opening 115 and back up pad 66 at least one linear space by the part reservation.Guarantee that like this part of back up pad 66 can be through at least one in sight from the outside of drum housing 76 with opening 115 at least.
In addition, opening 115 by diagonal line be arranged on the last rear of collector unit 118, the connection between back up pad 66 resistance openings 115 and the collector unit 108.
Opening 115 also is provided in above the fore-and-aft direction charger 29, can reach connection between the two.Back up pad 66 is provided with along the bottom of the communication path between opening 115 and the charger 29.
Opening 115 also is set at the top of the inferoposterior wall 87 of lower house 77, and diagonal line be arranged on the last rear of cleaning element 32.When drum housing 76 when being installed in the main casing 2, opening 115 also by diagonal line be arranged on the inferoanterior of pipeline 120.
(4) rouse the operation and the effect of housing and cleaning element
In above-mentioned bulging box 27, cleaning element 32 is faced the outside of rousing housing 76 through the opening 115 that is formed in the upper shell 78.Therefore, the rear wall 95 of drum housing 76 do not stop and rear side in the face of the relative cleaning element 32 in the side of photosensitive drums 28 fully, on the contrary the rear side of cleaning element 32 through opening 115 directly with the external communications of drum housing 76.Therefore, if the inside of drum housing 76 reaches a high temperature, hot-air is not deposited in the bulging housing 76, but is dispersed into outside the bulging housing 76 through opening 115.As a result, cleaning element 32 can be through simple structure cooling, and the temperature that suppresses cleaning element 32 rises, and prevents the toner deliquescing of deposition on the cleaning brush 65, therefore prevents conjunctiva on photosensitive drums 28.
In addition, rear wall 95 covers cleaning element 32, makes cleaning element 32 through the outside of opening 115 in the face of drum housing 76 simultaneously.Cleaning element 32 is not directly exposed to the outside.Therefore, cleaning element 32 can be by rear wall 95 protections, the not member in direct contact drum housing 76 outsides.Therefore, can prevent cleaning element 32 because the member in contact drum housing 76 outsides and shift position, thereby prevent photosensitive drums 28 is caused damage.
Further, this structure of cleaning element 32 can firmly be supported on cleaning brush 65 on the back up pad 66, scrapes paper dirt from photosensitive drums 28 reliably with fiber cleaning brush 65 simultaneously.Because back up pad 66 is supported on sides relative with photosensitive drums 28 simultaneously directly in the face of opening 115 with cleaning brush 65, this structure can prevent to be cleaned paper dirt that brush 65 catches is escaped through opening 115 and is spread to the outside of bulging housing 76.In addition, the back up pad 66 that forms the sheet metal with thin type has improved cooling effect.
Because back up pad 66 is supported on the bulging housing 76 at its vertical two ends, cleaning element 32 also can be supported reliably.More specifically, joint 67 is arranged on two of back up pad 66 vertically ends, and junction surface 104 is arranged on and is used for engaging joint 67 on the upper shell 78.Therefore, the engaging of the junction surface 104 on the joint 67 through back up pad 66 and the upper shell 78, back up pad 66 can be supported reliably.
More specifically, each joint 67 of back up pad 66 comprise be arranged on back up pad 66 two vertically end go up and relative to each other preceding joint through hole 70 separated by a distance in vertical direction engages through hole 71 with the back.The junction surface 104 of each joint 67 comprise be used for preceding engage fore paw 110 that through hole 70 engages be used for after engage the rear solid end 114 of through hole 71 joints.
When cleaning element 32 was installed, preceding joint through hole 70 at first was engaged on the fore paw 110 separately and with fore paw 110 and engages.Then, back up pad 66 rotates backward around preceding joint through hole 70, and joint through hole 71 is engaged on the rear solid end 114 separately and with rear solid end 114 and engages up to the back, thereby back up pad 66 is supported on the upper shell 78.Therefore can back up pad 66 be supported on the upper shell 78 reliably through simple assembling process.
In addition, in installation process, joint can engage before being included in and insert fore paw 110 in the through hole 70 and in the joint through hole 71 of back, insert rear solid end 114 through simple structure acquisition reliably.
By this way back up pad 66 is vertically held two and be supported on any additional member that need back up pad 66 is supported on the bulging housing 76 in the zone beyond vertically holding.Therefore, through simple structure, back up pad 66 can be supported with respect to opening 115 reliably.
Employing is applied to the bias voltage of back up pad 66 through battery lead plate 111, and cleaning brush 65 can electric attraction paper dirt.In addition, because back up pad 66 is opened in cleaning brush 65 opposite sides, battery lead plate 111 can be arranged on this side and be used for promoting back up pad 66.Therefore, through simple structure, bias voltage can be applied to back up pad 66 reliably.
Back up pad 66 also is configured to stop the connection between opening 115 and the collector unit 118.Therefore, the paper dirt that is collected in the collector unit 118 is prevented from scattering through opening 115.
Because back up pad 66 is set at the bottom of the communication path between opening 115 and the charger 29, the ozone that is produced by charger 29 can be used to cooled supports plate 66 when discharging through opening 115.
Because the back holding plate 100 that on the side near opening 115, is used for keeping charger 29 is than preceding holding plate 99 outstanding short length, 115 airflow can easily be produced from charger 29 to opening.As a result, the ozone that produces from charger 29 can be discharged through opening 115 with being more prone to.
When handle box 20 was installed in the main casing 2 of laser printer 1, fixation unit 21 was disconnected from each other in the horizontal direction with photosensitive drums 28, hot-air generation heat radiation that the warm-up mill 60 from fixation unit 21 produces and the photosensitive drums 28 that flows to handle box 20.Because cleaning element 32 is being arranged on the direction of approximate horizontal between fixation unit 20 and the photosensitive drums 28, the influence that the temperature that cleaning element 32 is caused by the hot-air from fixation unit 21 easily raises.
Yet handle box 20 comprises the inferoposterior wall 87 that extends to cleaning element 32 back on the lower house 77.Therefore, inferoposterior wall 87 can prevent the hot-air contact cleaning element 32 that the warm-up mill 60 from fixation unit 21 produces.This structure can prevent that cleaning element 32 is heated.Temperature through suppressing cleaning element 32 in this way rises, and this structure prevents conjunctiva on photosensitive drums 28.
Except inferoposterior wall 87, interior rear wall 91 also is arranged on the front of inferoposterior wall 87 on the lower house 77 and parallel with inferoposterior wall 87, so inferoposterior wall 87 and interior rear wall 91 are promptly overlapping on the inboard direction in lateral at fore-and-aft direction.In other words, inferoposterior wall 87 extends with interior rear wall 91 parallel to each other, and interior rear wall 91 is positioned at the front side, promptly with respect to the inboard of inferoposterior wall 87.An interval is formed between inferoposterior wall 87 and the interior rear wall 91.This is at interval as the thermoshield chamber.Therefore, this structure further improves the thermoshield effect and prevents that further the temperature of cleaning member 32 from raising.
Shown in Figure 11 B, border imaginary line 303 is defined as the coboundary in the zone that contacts photosensitive drums 28 of the coboundary that connects inferoposterior wall 87 and cleaning brush 65.Another border imaginary line 304 is defined as the lower limb in the zone that contacts photosensitive drums 28 of the lower limb that connects inferoposterior wall 87 and cleaning brush 65.Interior rear wall 91 is from admitting plate 90 projections, and the coboundary of interior rear wall 91 is between boundary artefacts straight line 303 and 304.Yet interior rear wall 91 can change from the overhang of admitting plate 90, and the coboundary of rear wall 91 is higher than border imaginary line 303 in making.The overhang of interior rear wall 91 can freely change, if in the coboundary of rear wall 91 on the border imaginary line more than 304.
Through be provided with cleaning element 32 make its pass through opening 115 with the drum housing 76 the outside directly be communicated with; Has no member between cleaning element 32 and opening 115; The hot-air that produces in the fixation unit 21 is not trapped within the bulging housing 76, but diffuses to outside the bulging housing 76 through opening 115.Therefore, the temperature of this OILS STRUCTURE DEPRESSION cleaning element 32 raises, and prevents conjunctiva on photosensitive drums 28.
More specifically; Through above the inferoposterior wall 87 in lower house 77 opening 115 being set; Inferoposterior wall 87 prevents that the hot-air in drum housing 76 outsides from impacting cleaning element 32, and drum housing 76 inboard hot-airs can diffuse to outside the bulging housing 76 through opening 115, therefore cool off cleaning element 32 effectively.As a result, the temperature of this OILS STRUCTURE DEPRESSION cleaning element 32 raises and prevents conjunctiva on photosensitive drums 28.
Form opening 115 through rear on cleaning element 32 cornerwise, the hot-air that rises around the cleaning element 32 can be discharged through opening 115 effectively.In laser printer 1, hot-air generation heat radiation that the warm-up mill 60 from fixation unit 21 produces and the photosensitive drums 28 that flows to handle box 20.Yet because the upstream end portion 120b of pipeline 120 is arranged between fixation unit 21 and the handle box 20, pipeline 120 can be guided hot-air into exhaust fan 119, and exhaust fan 119 is discharged hot-air outside the main casing 2 simultaneously.Therefore, this structure further prevents cleaning element 32 heating.
In addition, when handle box 20 was installed in the main casing 2, opening 115 diagonal line ground were positioned at the inferoanterior of pipeline 120.Therefore, the hot-air of drum in the housing 76 can pass opening 115 and discharged through pipeline 120 guiding and by exhaust fan 119, and the hot-air that flows to photosensitive drums 28 from fixation unit 21 simultaneously can be discharged through pipeline 120 guiding and by exhaust fan 119.Therefore, this structure is discharged hot-air effectively from main casing 2.
Aforesaid laser printer 1 comprises bulging box 27, prevents conjunctiva on photosensitive drums 28 thereby this drum box 27 can suppress the temperature rising of cleaning element 32, therefore reaches high-quality image and forms.
3. the structure of positioning box
(1) structure of positioning drum box and developer box on front and back and vertical direction
Figure 11 A and Figure 12 demonstration are arranged on the bulging housing 76 with respect to the mechanism that rouses housing 76 locating development agent boxes 30.Figure 11 B shows how developer box 30 is installed on the bulging housing 76.Figure 11 A, Figure 11 B and Figure 12 correspond respectively to Fig. 2, Fig. 3 and Fig. 5.Yet at Figure 11 A, among Figure 11 B and Figure 12, for the location of drum housing 76 and developer box 30 clearly is described, several sections is omitted in the drawings.Figure 13 is the skeleton view of the developer box 30 seen from the bottom side.Figure 14 is the skeleton view of the left end of the removed handle box 20 of remainder, shows the structure that is installed in 76 last times of bulging housing positioning drum housing 76 and developer box 30 on paper width direction when developer box 30.
Rotatably the bulging housing 76 of the photosensitive drums 28 of support cylinder shape is removably mounted in the main frame 200.Developing body housing 36 is removably mounted on the bulging housing 76.In addition, when developing body housing 36 is installed in 76 last times of bulging housing, can rotatably be supported in the developing body housing 36, so developer roll 38 and photosensitive drums 28 are parallel relatively at the developer roll 38 that its outer surface carries toner.
Like Figure 11 A and shown in Figure 12, developer box installation unit 79 is formed into the front side of the bulging support unit 80 that photosensitive drums 28 wherein is installed in drum housing 76.Developer box installation unit 79 is the inner spaces that surrounded by preceding diapire 81 and two front side wall 82a and 82b.Shown in Figure 11 B, developer box installation unit 79 is used for receiving photographic developer box 30 by configuration, so the outer surface 53a of the rubber roll body 53 in the developer roll 38 is through being carried at the outer surface 33a of the thin layer toner contact photosensitive drums 28 on the outer surface 53a.
Like Figure 11 A and shown in Figure 12, a pair of positioning recess 131 is respectively formed among pair of sidewalls 86a and the 86b.Each positioning recess 131 extends on the direction of the metal drum axle 34 of the photosensitive drums 28 in being installed in bulging housing 76.Shown in Figure 11 B, when developer box 30 is installed in 76 last times of bulging housing, positioning recess 131 is used for holding the roll shaft 52 of developer roll 38.Each positioning recess 131 has the end face 132 in the face of the metal drum axle 34 of photosensitive drums 28, and when developer box 30 was installed in the bulging housing 76, the roll shaft 52 of developer roll 38 contacted with end face 132.Set the relative position of photosensitive drums 28 and developer roll 38 before and after positioning recess 131 is formed in end face 132 and on the vertical direction.
(2) structure of locating development body housing and developer roll on paper width direction
Shown in Figure 11 B, pair of pin 207 is holded up from the left-hand end on the roll shaft 52 of developer roll 38 with respect to horizontal direction.Pin 207 is holded up from the assigned position near its left side edge on the roll shaft 52.When developer roll 38 was installed in the developing body housing 36, the left side edge of roll shaft 52 was outstanding from left side wall 143a outside (left), and the right side edge of roll shaft 52 is outstanding from right side wall 143b outside (to the right).Therefore the inner surface of pin 207 contact left side wall 143a sets the position of developer rolls 38 with respect to developing body housing 36 on paper width direction.Notice that when developing body housing 36 is installed in 79 last times of developer box installation unit, the left side wall 143a of developing body housing 36 is in the face of the left side wall 156a of drum housing 76.
(3) in the structure of paper width direction positioning drum box and developer box
Shown in figure 12, be formed at joint unit on the paper width direction 152 on the left-hand end of diapire 151.Joint unit 152 is positioned near the left side wall 156a.Be formed at joint unit on the paper width direction 152 on the left side of left side edge of paper import 133.Joint unit 152 is made up of rib 153 and 154, and sidewall 156 is upwards holded up and be roughly parallel to rib 153 and 154 from diapire 151.On the Width of drum box 76, the gap 155 of Rack is formed between rib 153 and 154.Each rib 153,154 all has perpendicular to the paper width direction extension and has certain thickness tabular at paper width direction.
Shown in figure 13, on paper width direction, positioning rib 145 is formed on the left-hand end of diapire 141 of developing body housing 36.Positioning rib 145 is positioned near the side cover 146, and side cover 146 is arranged on the outside of left side wall 143a on paper width direction.Coupling member 147 is arranged on the side cover 146.The input shaft (not shown) that is arranged on the main frame 200 (seeing Figure 15) can be inserted in the coupling member 147.When developing body housing 36 is installed in the laser printer 1, when input shaft inserts in the coupling member 147, can be delivered to developer box 30 through coupling member 147 from the driving force that is arranged on the motor (not shown) on the main frame 200 and be used for rotating developer roll 38.Positioning rib 145 is formed near the coupling member 147.Positioning rib 145 is perpendicular to the paper width direction extension and has certain thickness tabular at paper width direction.
Figure 14 shows how developer box 30 is installed in the situation on the bulging housing 76.Shown in figure 14, the gap 155 on the paper width direction between the rib 153 and 154 and the thickness of positioning rib 145 are configured to make positioning rib 145 to be fitted in the gap 155 with the tolerance on fit of regulation.Through positioning rib 145 is fitted in the joint unit 152, when developer box 30 is installed in the bulging housing 76 (drum box 27), just can be at paper width direction against each other in the other side's positioning drum housing 76 and developing body housing 36.
In other words, positioning rib 145 is formed on the developing body housing 36, is used at paper width direction with respect to drum housing 76 locating development body housings 36.Further, on paper width direction with respect to drum housing 76 locating development body housings 36, joint unit 152 is formed on and is used on the bulging housing 76 engaging with positioning rib 145.
Shown in figure 14, joint unit 152 almost is set directly near developer roll 38 belows (being the turning axle 52 of developer roll 38) with positioning rib 145.
(4) structure of positioning drum box and photosensitive drums
Figure 15 is how Display Drum housing 76 is installed in the level cross-sectionn figure in the main frame 200.In Figure 15, be installed in the developer box installation unit 79 developer box 30 (see figure 1)s by from scheme the omission.
Shown in figure 15, drum gear 241 is arranged on the left-hand end of photosensitive drums 28.Extension 242 is formed on the right lateral surface of drum gear 241.Through in the left-hand end that extension 242 is inserted into main drum body 33 with the tolerance on fit of stipulating drum gear 241 being fixed to photosensitive drums 28, drum gear 241 can not be rotated with respect to main drum body 33.Drum gear 241 is installed on the main drum body 33, and the right lateral surface of drum gear 241 is contacted with the left side 232 of main drum body 33.Drum gear 241 is connected to the main driven wheel (not shown) that is arranged on the main frame 200, so driving force can be delivered to photosensitive drums 28 through drum gear 241.
The end face 243 in drum gear 241 left sides forms the flatness of regulation.Like Figure 12 and shown in Figure 15, in the position of the end face 243 of facing drum gear 241, a pair of teat 201 is formed among the left side wall 156a (more specifically at back left side wall 86a).Each teat 201 has in the face of the end face 202 of drum gear 241 and forms the flatness of stipulating.Through hole 89 is formed on this between the teat 201.
Flange part 234 is installed in the right-hand member of main drum body 33 and contacts with end face 233 on the right-hand member of main drum body 33.
Be inserted in two dividing plates 246 between the felt member 245 and be arranged on the outside (right side) of flange part 234 at paper width direction.Therefore, felt member 245 is inserted between flange part 234 and dividing plate 246 and dividing plate 246 and the right side wall 156b (right side wall 86b).Felt member 245 can be in the paper width direction elastic compression.Be arranged on main drum body 33 inboard spring (not shown)s and promote main drum body 33 and drum gear 241 left.Therefore, photosensitive drums 28 is set in the bulging housing 76, and end face 243 is contacted with the end face 202 of the teat 201 of facing drum gear 241.Through the contact between end face 202 and the end face 243, photosensitive drums 28 can be at paper width direction with respect to drum housing 76 location.
Particularly; The end face 202 of teat 201 is configured to respect to the position of the inner surface of left side wall 143a when developer box 30 is contained in the developer box installation unit 79 of bulging housing 76 at paper width direction with respect to the position of joint unit 152 and positioning rib 145, and the whole length that makes effective sub-image form zone 236 forms in the whole length in zone with respect to the AP that paper width direction successfully drops on the outer surface 53a.Therefore, effectively the sub-image border 235, a pair of effective coverage that forms zone 236 forms in the zone with respect to the AP that paper width direction successfully drops on the outer surface 53a.
(5) be used for the structure of the detent mechanism of main frame and handle box
Shown in figure 15, left side frame 211 and right side frame 221 are fixed to the inner surface of main frame 200.
Guiding groove 213 is formed on when drum housing 76 is installed in the main casing 2 and is set to face in the left side frame 211 of the left side wall 156a that rouses housing 76.Particularly, guiding groove 213 is formed on the top in the inboard of paper width direction of left side frame 211.When from the front side (from the bottom of Figure 15) when seeing, guiding groove 213 is rectangle and goes up in paper conveyance direction (fore-and-aft direction) and to extend.The side surface of guiding groove 213 is included in the introducing surface 217 that trend is parallel to the front portion of main frame 200 and paper conveyance direction, and is formed on the intilted inclined surface 218 on paper width direction of introducing surperficial 217 rear sides.Depression 214 is formed on the end of the rear side guiding groove 213 of inclined surface 218, is used for holding the drum axle 34 of photosensitive drums 28.
One end of the rear end 215 on the back surface of composition depression 214 face side formation guiding groove 213 in the back.Therefore, confirm that by the outer surface of the metal drum axle 34 of the photosensitive drums 28 of contact rear end 215 drum housing 76 and photosensitive drums 82 are in the position of paper width direction with respect to main frame 200.
Depression 214 has the side end face 216 that forms depression 214 end faces at paper width direction (left side).Side end face 216 forms the flatness of regulation.When the axial end 231 contact side end faces 216 of metal drum axle 34, drum housing 76 is determined in the position of paper width direction with respect to main frame 200 with photosensitive drums 28.Therefore, be used for confirming that main frame 200 and the mechanism of drum housing 76 at the relative position of the paper width direction of the turning axle that is parallel to photosensitive drums 28 are made up of with the left side wall 86a with teat 201 left side frame with depression 214 211.
On drum housing 76, joint unit 152 with respect to end face 202 location of teat 201, is guaranteed to be installed in bulging housing 76 last time joint unit 152 between drum gear 241 and effective coverage, left side border 235a when photosensitive drums 28 on paper width direction.Guarantee that so also joint unit 152 is positioned at the outside (left side) that effective sub-image forms zone 236.In addition, on developing body housing 36, with respect to the inner surface of positioning rib 145 location, guarantee that left side wall 143a is positioned at the outside (promptly) that AP on the outer surface 53a of developer roll 38 forms the zone at paper width direction positioning rib 145.Therefore, when developing body housing 36 is installed in 76 last times of bulging housing, guarantee that joint unit 152 and positioning rib 145 are set at effective sub-image and form the outside that zone 236 and AP form the zone.Joint unit 152 and positioning rib 145 are arranged near left side frame 211 and the left side wall 156a, are configured for locating in the other side against each other the detent mechanism of main frame 200 and drum housing 76.
Guiding groove 222 is formed in the right side frame 221 of the right side wall 156b that when drum housing 76 is installed in the main casing 2, faces drum housing 76.Particularly, guiding groove 222 is formed on the top in the inboard of paper width direction of right side frame 221.When looking sideways, guiding groove 222 has rectangular shape and on paper conveyance direction, extends in the past.The inner surface of guiding groove 222 is parallel to the rear end face 223 that main frame 222 and paper conveyance direction extend to guiding groove 222 rear sides.In other words, guiding groove 222 is not corresponding to the inclined surface 218 of guiding groove 213 and the part of depression 214.The end that sheet spring 225 is arranged on guiding groove 222 is near surface thereafter.Sheet spring 225 paper width direction inwards (left) promote the metal drum axle 34 of photosensitive drums 28 so that keep axle head 231 to contact with side end face 216.Further, main drum body 33 is electrically connected to the right side frame 221 and main frame 200 of ground connection through sheet spring 225 and metal drum axle 34.
Left side frame 211 is also included within that paper width direction extends internally and is arranged on the following guiding frid 219 of the plate shape of guiding groove 213 belows, is used for limiting the basal surface of guiding groove 213 above that.Similarly, right side frame 221 is included in that paper width direction extends internally and is arranged on the following guiding frid 224 of the plate shape of guiding groove 222 belows, is used for limiting the basal surface of guiding groove 222 above that.Under guide frid 219 and 224 to face one another at equal height.In the time will rousing housing 76 and be installed in the main frame 200 drum housing 76 and slide backward, the following outer surface that guides on the metal drum axle 34 that frid 219 and 224 is used for supporting photosensitive drums 28.Rest on down on the guiding frid 219 and 224 through metal drum axle 34 photosensitive drums 28; Metal drum axle 34 contacts with the rear end 215 of guiding groove 213 and the rear end face 223 of guiding groove 222 simultaneously, and drum housing 76 is fixed in the position of short transverse with respect to main frame 200 with photosensitive drums 28.
(6) relative to each other in the other side's positioning drum box and developer box, drum box and photosensitive drums, and the operation and the effect of main frame and processing housing
Shown in figure 14, can be easily and reliably through positioning rib 145 being bonded in the joint unit 152 and on paper width direction relative to each other in the other side's positioning drum housing 76 and developing body housing 36.
Like Figure 12 and shown in Figure 13, at paper width direction, joint unit 152 and positioning rib 145 are respectively formed at the left end of bulging housing 76 and developing body housing 36.To joint unit 152 and little to the distance of positioning rib 145, this structure allows to reduce dimensional tolerence because from reference surface (the left side wall 156a of drum the housing 76 and left side wall 143a of developing body housing 36).Just, 145 distance is little from left side wall 143a to positioning rib.152 distance is little from left side wall 156a to joint unit.Therefore, can be with respect to developer box 30 positioning drum housing 76 accurately.
Here, from position that positioning rib 145 and joint unit 152 form to developer-containing unit 79 with developing body housing 36 on the distance of reference surface (left side wall 156a and left side wall 143a) less than the width of bulging housing 76 and the width of developer box 30.More specifically, from position that positioning rib 145 and joint unit 152 form to the distance of reference surface (left side wall 156a and left side wall 143a) half less than the width of the width of drum housing 76 and developer box 30.Therefore, can give from position that positioning rib 145 and joint unit 152 form to the less dimensional tolerence of size of reference surface (left side wall 156a and left side wall 143a).
Distance between the rib 153 and 154 in the thickness of positioning rib 145 and the joint unit 152 is much littler than the width of the width of developer box accomodating unit 79 and developer box 30.Therefore, the gap that when positioning rib 145 engages with joint unit 152, can take in sail.
Shown in figure 14, joint unit 152 is made up of a pair of rib 153 and 154 that faces one another across narrow gap 155.This structure can reduce the tolerance on fit of positioning rib 145 in gap 155, and can guarantee reliably developer box 30 to be installed on the bulging housing 76, relatively moves having no between drum housing 76 and the developing body housing 36 on the paper width direction.Therefore, can on paper width direction, set the external dimensions of drum housing 76 and developing body housing 36 with big relatively lateral clearance between sidewall 156 (seeing Figure 12) and relative sidewall 143 (seeing Figure 13).Therefore, developer box 30 can steadily accurately be positioned on the bulging housing 76 with installing also reliably.
Through near the locational joint unit 152 and positioning rib 145 (seeing Figure 14) that is configured to respect to the detent mechanism of main frame 200 positioning drum housings 76 left side frame 211 and left side wall 156a, drum housing 76 is located in the other side with developing body housing 36 relative to each other.Carry out with engaging at the coupling member 147 (seeing Figure 13) that transmits rotary driving force and near the joint unit 152 the drum gear 241 through making positioning rib 145 this location.In addition, positioning rib 145 is arranged near the turning axle of developer roll 38.
In order to keep developer box 30 in the stable installment state of drum on the housing 76, this structure can suppress when rotary driving force the swinging (being parallel on the direction of paper width direction) of generation in the developing body housing 36 when transmitting.Therefore, wearing and tearing and the damage for joint unit 152 and positioning rib 145 can be suppressed.Further, main frame 200, drum housing 76 can accurately be located in the other side with developing body housing 36 against each other.
Photosensitive drums 28 makes the effective sub-image on the photosensitive drums 28 form the AP formation area coincidence of zone 236 on the outer surface 53a of basic on the paper width direction and developer roll 38 with developer roll 38 in the location on the paper width direction.Therefore; Be carried at being recharged on the whole width that toner can be provided to the electrostatic latent image that forms on the outer surface of photosensitive drums 28 reliably of regulation density and regulation charge volume on the outer surface 53a of developer roll 38, therefore with toner developing electrostatic latent image suitably.
Joint unit 152 is formed on the outside that effective sub-image forms zone 236.That is, joint unit 152 is in the left side of effective coverage, left side border 235a.The left side of joint unit 152 paper import 133 in the left side.The AP that positioning rib 145 is formed on developer roll 38 forms the regional outside (left side).Therefore, on paper width direction, joint unit 152 and positioning rib 145 can be arranged on the left end of bulging housing 76 and developing body housing 36 respectively reliably.Therefore, drum housing 76 can be located at paper width direction with developing body housing 36 effectively, constitutes simultaneously to make paper form the paper transport path that zone and AP form steady transmission in the zone at effective sub-image.
Though the present invention is described in detail with reference to its above-mentioned various aspects, clearly, those skilled in the art can carry out variations and modifications therein and not deviate from spirit of the present invention.
(a) for example, above-mentioned detent mechanism can be applied to the dissimilar image processing system that comprises laser printer.In addition, drum housing 76 can be configured as and only hold and support photosensitive drums 28 and do not comprise miscellaneous part, and for example developer roll 38.Also have, be configured as the part that the bulging housing 76 that holds and support photosensitive drums 28 can be formed main frame 200.In other words, rousing housing 76 can be fixed on the main frame 200.Developer box 30 can be removably mounted on the main frame 200.
(b) joint unit 152 is not limited to the structure that is made up of a plurality of ribs 153 and 154.Joint unit 152 can be modified to has other various structures.For example, joint unit 152 can be made up of the recess or the through hole that are formed on the diapire 151.
(c) in the foregoing description, joint unit 152 is formed on the bulging housing 76, and positioning rib 145 is formed on the developing body housing 36.Positioning rib 145 is formed on the bulging housing 76 yet joint unit 152 can be formed on the developing body housing 36.Also have, in this case, joint unit 152 can be by recess, through hole, and a plurality of ribs or other forms constitute.
(d) though in the foregoing description joint unit 152 and positioning rib 145 be positioned at the left end of paper width direction, the position of joint unit 152 and positioning rib 145 is not limited to these positions.
(e) in the foregoing description, when positioning rib 145 be engaged with in the joint unit 152 with at paper width direction against each other in the other side's positioning drum housing 76 during with developing body housing 36, photosensitive drums 28 is located in the other side at paper width direction with developer roll 38 against each other.Yet the combination of positioning rib 145 and joint unit 152 may be modified as at paper width direction against each other in the other side's positioning drum housing 76 and developing body housing 36, but does not locate photosensitive drums 28 and developer roll 38 in the other side against each other at paper width direction.
(f) a plurality of interior rear walls 91 can vertically be holded up from the admittance plate 90 of inferoposterior wall 87 fronts.
(g) in addition, replace a plurality of openings 115 in the foregoing description, can in last rear wall 95, form at least one opening 115.Therefore, back up pad 66 is in the face of rear wall 95, at interval or the gap be formed between back up pad 66 and the rear wall 95, and at least one opening 115 is communicated with outside through this.At least a portion of back up pad 66 is in the face of this at least one opening 115.At least a portion of this back up pad can be from rousing the outside in sight of housing 76.
(h) cleaning element 32 or opening 115 can not be set on the bulging housing 76.
(i) can be not limited to above-mentioned structure with respect to the detent mechanism of drum housing 76 locating development body housings 36 with respect to the detent mechanism of main frame 2 positioning drum housings 76.

Claims (7)

1. a handle box that in image processing system, uses is characterized in that, this handle box comprises:
Hold the bulging housing of the photosensitive drums of carrying the developer image, photosensitive drums forms cylindrical, and is rotatably supported by the drum housing around its rotating shaft; With
Be removably mounted on the developing body housing on the bulging housing;
Wherein, any in drum housing and the developing body housing has rib, and this rib forms tabular and on the direction perpendicular to the photosensitive drums rotating shaft, extends; And
Wherein, another in drum housing and the developing body housing has positioning unit,
When the developing body housing is installed on the bulging housing, engage with rib through making this positioning unit, said bulging housing and developing body housing are located on the direction that is parallel to the photosensitive drums rotating shaft each other.
2. handle box as claimed in claim 1 is characterized in that, wherein said developing body housing rotatably supports developer roll, and the ability receiving photographic developer,
Wherein, photosensitive drums forms electrostatic latent image above that;
Developer roll is cylindrical, and is formed at and carries developer on its outer surface latent electrostatic image developing is become the developer image; And
When developer box was installed on the handle box, developer roll was parallel to photosensitive drums and said photosensitive drums is faced mutually.
3. handle box as claimed in claim 2 is characterized in that, on the developing body housing that of being formed in wherein said rib and the positioning unit is arranged near the developer roll rotating shaft.
4. handle box as claimed in claim 2; It is characterized in that; Wherein when developer box is installed on the bulging housing, being formed on outside that zone faced mutually with respect to the electrostatic latent image with on being formed on photosensitive drums of axial location in developer roll of developer roll on the developing body housing in said rib and the positioning unit.
5. handle box as claimed in claim 4 is characterized in that, this handle box further comprises the driving force transfer unit that rotary driving force is delivered to developer roll;
Wherein, on the developing body housing that of being formed in said rib and the positioning unit is arranged near the driving force transfer unit.
6. an image processing system is characterized in that, this image processing system comprises:
Main frame;
Handle box, this handle box is removably mounted in the main frame, and said handle box comprises the bulging housing that holds photosensitive drums; Said photosensitive drums is carried electrostatic latent image above that; And form cylindrically, rotatably support by the drum housing, and form electrostatic latent image above that around its rotating shaft; With
The developing body housing; This developing body housing is removably mounted on the bulging housing and rotatably supports developer roll parallel with photosensitive drums and that face with said photosensitive drums; Said developer roll is cylindrical; And be formed at and carry developer on its outer surface latent electrostatic image developing is become the developer image
Wherein, said main frame comprises detent mechanism with the drum housing, and this detent mechanism is with respect to main frame positioning drum housing on the direction that is parallel to the photosensitive drums rotating shaft;
In said bulging housing and the developing body housing any has rib, and this rib is formed at said bulging housing and developing body housing are located each other;
In said bulging housing and the developing body housing another has positioning unit; When the developing body housing is installed on the bulging housing; Through this positioning unit is engaged with rib, said bulging housing and developing body housing are located each other on the direction that is parallel to the photosensitive drums rotating shaft.
7. image processing system as claimed in claim 6 is characterized in that, on the bulging housing that of being formed in wherein said rib and the positioning unit is arranged near the detent mechanism.
CN2008101729808A 2005-04-27 2006-04-27 Process cartridge for image-forming device Active CN101436034B (en)

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