CN101435237A - Novel hollow combined board - Google Patents

Novel hollow combined board Download PDF

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Publication number
CN101435237A
CN101435237A CNA2008100724258A CN200810072425A CN101435237A CN 101435237 A CN101435237 A CN 101435237A CN A2008100724258 A CNA2008100724258 A CN A2008100724258A CN 200810072425 A CN200810072425 A CN 200810072425A CN 101435237 A CN101435237 A CN 101435237A
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steel plate
plate
mentioned
hollow
slab
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CNA2008100724258A
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杨勇
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Huaqiao University
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Huaqiao University
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Abstract

The invention discloses a novel hollow composite slab, which comprises a flat steel plate, a plurality of holed steel plates, and a plurality of steel pipes, the holed steel plates are parallel and are vertically welded on one plane of the flat steel plate, the plurality of steel pipes respectively pass through corresponding round holes of the holed steel plate and are welded with the round holes, the flat steel plate, the plurality of holed steel plate, and the plurality of steel pipes combine into a hollow slab support, and the hollow slab support is poured with light aggregate concrete to finally form the steel plate-light aggregate concrete hollow composite slab. The novel hollow composite slab of the invention has light weight, convenient construction, higher strength and rigidity, and better bearing performance, can be widely applied to the bridge slabs of new bridges and house buildings, the basement top board or room floor, and can be also applied to the bridge slab replace and maintenance engineering.

Description

一种新型空心组合板 A new type of hollow composite board

技术领域 technical field

本发明涉及土木工程领域,具体是一种空心组合板。The invention relates to the field of civil engineering, in particular to a hollow composite plate.

背景技术 Background technique

土木工程中所用的组合板一般为钢板-混凝土组合板或空心板。钢板-混凝土组合板是指在钢板上直接浇筑混凝土,然后通过一定的措施使二者结合紧密形成共同工作的楼板或者桥面板,组合板在施工工程中不需要支模和架设临时支撑,施工非常方便,但钢板-混凝土组合板自重太大,对于跨度较大的桥面板和楼板不太适用。工程实践中,为了降低桥面板和楼板的自重,多采用空心板,但空心板强度和受力性能较差。The composite panels used in civil engineering are generally steel plate-concrete composite panels or hollow panels. Steel plate-concrete composite slab refers to pouring concrete directly on the steel plate, and then through certain measures to make the two closely combined to form a floor or bridge deck that works together. The composite slab does not need formwork and temporary support in the construction project, and the construction is very It is convenient, but the self-weight of the steel plate-concrete composite slab is too large, so it is not suitable for bridge decks and floor slabs with large spans. In engineering practice, in order to reduce the self-weight of bridge decks and floors, hollow slabs are often used, but the strength and mechanical performance of hollow slabs are poor.

发明内容 Contents of the invention

本发明的目的是提供一种自重轻但强度和受力性能较好的新型空心组合板。The purpose of the present invention is to provide a novel hollow composite panel with light weight but better strength and stress performance.

本发明的技术方案是这样的:一种新型空心组合板,包括平钢板、复数块开孔钢板和复数根钢管,上述各开孔钢板分别相平行地竖立焊接于上述平钢板的一侧平面上,上述复数根钢管分别穿于上述各开孔钢板的各对应圆孔内,且上述复数根钢管分别与上述各开孔钢板的各对应圆孔焊接在一起,上述平钢板、复数块开孔钢板和复数根钢管组合成一空心板支架,此空心板支架上浇注有轻骨料混凝土。The technical solution of the present invention is as follows: a novel hollow composite plate, comprising a flat steel plate, a plurality of perforated steel plates and a plurality of steel pipes, each of the perforated steel plates is vertically welded on one side plane of the above-mentioned flat steel plate in parallel , the above-mentioned plurality of steel pipes respectively pass through the corresponding round holes of the above-mentioned perforated steel plates, and the above-mentioned plurality of steel pipes are respectively welded together with the respective corresponding round holes of the above-mentioned perforated steel plates, the above-mentioned flat steel plate, the plurality of perforated steel plates Combined with a plurality of steel pipes to form a hollow slab support, the hollow slab support is poured with lightweight aggregate concrete.

上述轻骨料混凝土是采用陶粒作为骨料所形成的一种混凝土。The above-mentioned lightweight aggregate concrete is a kind of concrete formed by using ceramsite as aggregate.

采用上述方案后,本发明的新型空心组合板,先用平钢板、复数块开孔钢板和复数根钢管焊接形成一空心板支架,然后再往此空心板支架上浇注轻骨料混凝土,形成钢板-轻骨料混凝土空心组合板。After adopting the above scheme, the novel hollow composite panel of the present invention is firstly welded with a flat steel plate, a plurality of perforated steel plates and a plurality of steel pipes to form a hollow plate support, and then pouring light aggregate concrete on the hollow plate support to form a steel plate - Lightweight aggregate concrete hollow composite slab.

本发明的新型空心组合板,具有如下有益效果:The novel hollow composite plate of the present invention has the following beneficial effects:

1、轻骨料混凝土是采用陶粒作为骨料所形成的一种混凝土,相对普通混凝土具有较轻的密度,在工程结构中可以起到大大降低结构自重的有利作用,尤其对于跨度较大的桥面板和楼板应用优势明显。采用轻骨料混凝土的本发明组合板,自重非常轻,相对普通钢筋混凝土实心板,自重可降低45%以上,而且板越厚,自重降低幅度越大。1. Lightweight aggregate concrete is a kind of concrete formed by using ceramsite as aggregate. Compared with ordinary concrete, it has a lighter density. It can greatly reduce the self-weight of the structure in engineering structures, especially for large spans. The application advantages of bridge deck and floor slab are obvious. The composite slab of the present invention adopting lightweight aggregate concrete has very light dead weight, and compared with ordinary reinforced concrete solid slabs, the dead weight can be reduced by more than 45%, and the thicker the board, the greater the dead weight reduction.

2、由于焊接的开孔钢板通长布置,同时采用钢管,可以有效提高组合板的刚度和强度,受力性能较好。2. Since the welded open-hole steel plate is arranged in the whole length, and the steel pipe is used at the same time, the rigidity and strength of the combined plate can be effectively improved, and the mechanical performance is better.

3、平钢板可起到模板作用,焊上开孔钢板后具有很大刚度,因此,无需架设临时支撑,施工方便;3. The flat steel plate can act as a template, and it has great rigidity after being welded with the perforated steel plate. Therefore, there is no need to erect temporary supports, and the construction is convenient;

4、本发明的组合板大部分制作过程可以在工厂预制完成,因此,即可以很好保证制作质量,又可以大大缩短施工工期,具有显著优势,尤其对于桥梁的抢修维修工程更加具有显著意义;4. Most of the production process of the composite panel of the present invention can be prefabricated in the factory, therefore, the production quality can be well guaranteed, and the construction period can be greatly shortened, which has significant advantages, especially for bridge repair and maintenance projects;

5、由于自重轻、刚度大、强度高,该组合板在大跨度桥面板、大开间楼板、地下室顶板等工程中具有相当大应用前景;5. Due to light weight, high rigidity and high strength, the composite slab has considerable application prospects in projects such as long-span bridge decks, large-bay floor slabs, and basement roofs;

6、在合理设计前提下,本发明的组合板可以设计成正交双向同性板,更加有效提高承载能力;6. Under the premise of reasonable design, the composite plate of the present invention can be designed as an orthogonal two-way isotropic plate, which can more effectively improve the bearing capacity;

7、本发明的空心组合板在旧有桥梁加固维修中具有较好优势,通过更换桥面板,可以使下部结构所承受荷载得到较大降低,从而相当于提高旧有桥梁的承载能力;7. The hollow composite plate of the present invention has a good advantage in the reinforcement and maintenance of old bridges. By replacing the bridge deck, the load on the lower structure can be greatly reduced, which is equivalent to improving the bearing capacity of the old bridge;

8、轻骨料混凝土耐火性能相对普通混凝土高,具有较好的耐火性能,在房屋建筑中具有很好优势;8. The fire resistance of lightweight aggregate concrete is higher than that of ordinary concrete, and has good fire resistance, which has great advantages in housing construction;

9、本发明的空心组合板,将钢板、钢管与轻骨料混凝土组合成一体,具有较好抗冲击荷载能力,适合用于地下防护工程中;9. The hollow composite plate of the present invention combines steel plates, steel pipes and lightweight aggregate concrete into one body, has better impact load resistance, and is suitable for underground protection projects;

10、钢管中还可以方便施加预应力,形成预应力钢板-轻骨料混凝土空心组合板。10. Prestressing can also be conveniently applied to the steel pipe to form a prestressed steel plate-light aggregate concrete hollow composite slab.

附图说明 Description of drawings

图1为本发明的主视图。Fig. 1 is the front view of the present invention.

图2为本发明的左视图。Fig. 2 is a left view of the present invention.

图3为图1的A-A剖示图。FIG. 3 is a sectional view along line A-A of FIG. 1 .

图4为图2的B-B剖示图。Fig. 4 is a B-B sectional view of Fig. 2 .

图5为本发明中空心板支架的结构示意图。Fig. 5 is a schematic structural view of the hollow-core plate support of the present invention.

具体实施方式 Detailed ways

本发明的一种新型空心组合板,如图1、2、3、4、5所示,包括平钢板1、复数块开孔钢板2和复数根钢管3,各开孔钢板2分别相平行地竖立焊接于平钢板1的一侧平面上,复数根钢管3分别穿于各开孔钢板2的各对应圆孔内,且钢管3分别与各开孔钢板2的各对应圆孔焊接在一起,这样,平钢板1、复数块开孔钢板2和复数根钢管3就焊接组合形成一空心板支架4,空心板支架4上浇注有轻骨料混凝土5,最终形成钢板-轻骨料混凝土空心组合板。轻骨料混凝土5是采用陶粒作为骨料所形成的一种混凝土。A novel hollow composite plate of the present invention, as shown in Figures 1, 2, 3, 4, and 5, includes a flat steel plate 1, a plurality of perforated steel plates 2 and a plurality of steel pipes 3, and each perforated steel plate 2 is parallel to each other. Vertically welded on one side plane of the flat steel plate 1, a plurality of steel pipes 3 respectively pass through the corresponding round holes of each perforated steel plate 2, and the steel pipes 3 are welded together with each corresponding round hole of each perforated steel plate 2, In this way, the flat steel plate 1, a plurality of perforated steel plates 2 and a plurality of steel pipes 3 are welded together to form a hollow plate support 4, and the hollow plate support 4 is poured with lightweight aggregate concrete 5, finally forming a steel plate-light aggregate concrete hollow combination plate. Lightweight aggregate concrete 5 is a kind of concrete formed by using ceramsite as aggregate.

加工时,首先在平钢板1上焊接开孔钢板2,然后将钢管3分别穿入各开孔钢板2中的对应圆孔中,并焊接紧密形成空心板支架4,然后再往空心板支架4上浇注轻骨料混凝土5,形成一种适用于桥面板或楼板的钢板-轻骨料混凝土空心组合板。根据实际需要,平钢板和开孔钢板的厚度、各开孔钢板之间的间距、开孔钢板的圆孔直径及各圆孔间距及组合板的厚度通过计算分析确定。工作时:将钢板-轻骨料混凝土空心组合板焊接在钢梁上,形成带空心组合板的钢-混凝土组合梁,由钢板-轻骨料混凝土空心组合板承受桥面荷载或楼面荷载。During processing, first weld the perforated steel plate 2 on the flat steel plate 1, then respectively penetrate the steel pipe 3 into the corresponding round holes in each perforated steel plate 2, and weld tightly to form the hollow plate support 4, and then go to the hollow plate support 4 Lightweight aggregate concrete 5 is poured on top to form a steel plate-lightweight aggregate concrete hollow composite plate suitable for bridge decks or floor slabs. According to actual needs, the thickness of the flat steel plate and the perforated steel plate, the distance between each perforated steel plate, the diameter of the round hole of the perforated steel plate, the distance between each round hole and the thickness of the combined plate are determined through calculation and analysis. During work: weld the steel plate-lightweight aggregate concrete hollow composite slab to the steel beam to form a steel-concrete composite beam with a hollow composite slab, and the steel plate-lightweight aggregate concrete hollow composite slab bears the bridge deck load or floor load.

Claims (2)

1, a kind of novel hollow combined board, it is characterized in that: comprise plain plate, plural piece perforate steel plate and complex root steel pipe, above-mentioned each perforate steel plate is erect respectively with paralleling and is welded on the side plane of above-mentioned plain plate, above-mentioned complex root steel pipe is through at respectively in each corresponding circular hole of above-mentioned each perforate steel plate, and above-mentioned complex root steel pipe is connected together with each corresponding circle eyelet welding of above-mentioned each perforate steel plate respectively, above-mentioned plain plate, plural piece perforate steel plate and complex root steel pipe are synthesized a hollowcore slab support, are cast with light weight aggregate concrete on this hollowcore slab support.
2, a kind of novel hollow combined board according to claim 1 is characterized in that: above-mentioned light weight aggregate concrete is to adopt haydite as the formed a kind of concrete of aggregate.
CNA2008100724258A 2008-12-22 2008-12-22 Novel hollow combined board Pending CN101435237A (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101985844A (en) * 2009-12-06 2011-03-16 叶宝龙 Barrier free floor
CN102121227A (en) * 2011-01-23 2011-07-13 长安大学 Combined bridge deck of arched corrugated steel plates and concrete
CN103590423A (en) * 2013-11-30 2014-02-19 苏州建鑫建设集团有限公司 Cast-in-place concrete PVC hollow tube wallboard used for basement exterior wall
CN108222629A (en) * 2018-01-04 2018-06-29 东南大学 Explosion-and-knock resistant protecting wall and preparation method thereof
CN111827576A (en) * 2019-04-16 2020-10-27 南京林业大学 Device and method of using perforated steel plate to strengthen UHPC-NC interface bonding
CN112832480A (en) * 2021-03-01 2021-05-25 亚翔系统集成科技(苏州)股份有限公司 A support base and raised floor and clean room using the same
CN112962845A (en) * 2021-02-05 2021-06-15 方圆建设集团有限公司 Novel assembled steel plate concrete hollow floor and horizontal production
CN112962844A (en) * 2021-02-05 2021-06-15 方圆建设集团有限公司 Novel assembly type steel plate concrete hollow floor slab and long bench formwork production

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101985844A (en) * 2009-12-06 2011-03-16 叶宝龙 Barrier free floor
CN102121227A (en) * 2011-01-23 2011-07-13 长安大学 Combined bridge deck of arched corrugated steel plates and concrete
CN103590423A (en) * 2013-11-30 2014-02-19 苏州建鑫建设集团有限公司 Cast-in-place concrete PVC hollow tube wallboard used for basement exterior wall
CN103590423B (en) * 2013-11-30 2015-11-11 苏州建鑫建设集团有限公司 For the cast-in-place concrete PVC hollow tube wallboard of outer wall of basement
CN108222629A (en) * 2018-01-04 2018-06-29 东南大学 Explosion-and-knock resistant protecting wall and preparation method thereof
CN111827576A (en) * 2019-04-16 2020-10-27 南京林业大学 Device and method of using perforated steel plate to strengthen UHPC-NC interface bonding
CN112962845A (en) * 2021-02-05 2021-06-15 方圆建设集团有限公司 Novel assembled steel plate concrete hollow floor and horizontal production
CN112962844A (en) * 2021-02-05 2021-06-15 方圆建设集团有限公司 Novel assembly type steel plate concrete hollow floor slab and long bench formwork production
CN112832480A (en) * 2021-03-01 2021-05-25 亚翔系统集成科技(苏州)股份有限公司 A support base and raised floor and clean room using the same

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Open date: 20090520