CN101433368A - Method for producing shredded tobacco of cigarette using cabo - Google Patents
Method for producing shredded tobacco of cigarette using cabo Download PDFInfo
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- CN101433368A CN101433368A CNA2008102364064A CN200810236406A CN101433368A CN 101433368 A CN101433368 A CN 101433368A CN A2008102364064 A CNA2008102364064 A CN A2008102364064A CN 200810236406 A CN200810236406 A CN 200810236406A CN 101433368 A CN101433368 A CN 101433368A
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Abstract
The invention relates to a method for producing cigarette tobacco shreds through cabos, which comprises the following steps: 1 immersing the cabos into a hot aqueous solution at 50 to 70 DEG C; 2 grinding the wet cabos into thread through a splitting machine, collecting and recovering all filtrate together with the filtrate immersing the cabos; 3 stirring the slurry pellets formed through grinding and splitting and pulp spherical tobacco shred fibers into single fibers through a dispersion machine, and forming bent fibers; 4 carrying out the vacuum concentration and extraction of the mixture liquid of cabo soak and the filtrate; 5 evenly spraying the concentrated extract onto the cabo thread prepared in the step 3; and 6 drying the cabo thread through hot air, removing dead smalls through a screen with 14 to 20 meshes to obtain the tobacco shreds which can be mixed with the tobacco shreds of tobacco leaves for preparing cigarette. The method is characterized in no pollution, simple process, low cost and high tobacco shred quality.
Description
Technical field
The invention belongs to the cigarette shreds production technical field, be specifically related to a kind of method of utilizing offal to produce cigarette shreds.
Background technology
At present, the method for utilizing offal to produce cigarette shreds mainly contains following several:
First method is a rolling process, mainly be to adopt mechanical crushing method that offal is ground into offal, then with the tobacco leaf powder that reclaims, in the powder that mixes, add binder solution again, be pressed into the offal pancake, again the offal pancake is cut into the processing that pipe tobacco is used for cigarette at last with pressure roller, its shortcoming is that the production technology of rolling process is simple and crude, product specification is low, and the pipe tobacco that uses this method to produce turn black, hardens, thickness is big, poor flexibility, so can only be used for low-grade cigarette production.
Second method is a paper process, exactly separating into paper pulp with beater or mill mill after the offal boiling, mix with the tobacco leaf paper pulp of recovery with about 20% ratio then, method with papermaking is shaped on the paper machine, produce the reconstituted tobacoo of paper shape, more this reconstituted tobacoo is cut into the pipe tobacco mixing cigarette of pipe tobacco and tobacco leaf; Its shortcoming is to use this method to produce pipe tobacco will to carry out complicated boiling, separation, screening, shaping etc. and handle engineering, the production process complexity, the production of production line of paper machine professional very strong, cost is high, investment is big, water consumption is big, and is seriously polluted, is unfavorable for environmental protection.
The third method is the processing method of expanded stem, mainly be before expanded, the length of common offal to be cut into the short stalk that is not more than 30mm, the vapor (steam) temperature that offal is expanded is controlled between 250～350 ℃, because vapor (steam) temperature is carried very highly, make steam pressure also corresponding very high, but the shortcoming of expanded method is big to the destruction of smoke smell, causes a large amount of offals to can not get good use for a long time, has caused the serious waste of resource.
The 4th kind of method is that offal is soaked extraction in 1～2.5 hour in 60～70 ℃ hot water, through Separation of Solid and Liquid, obtains solid offal and offal extract; With conventional equipment the solid offal is separated fibre, once separating fine beating degree is 10～25 ° of SR; It is 13～26 ° of SR that secondary is separated fine beating degree; The beating degree that enters finished product slurry tobacco stalk fibre at last is 14～30 ° of SR, and its shortcoming is to extract, Separation of Solid and Liquid, the high temperature when separating fibre can be destroyed the tobacco composition, causes the quality of pipe tobacco to reduce.
Summary of the invention
In order to overcome above-mentioned the deficiencies in the prior art, the object of the present invention is to provide a kind of method of utilizing offal to produce cigarette shreds, have environmental protection, characteristics that utilization rate is high.
To achieve these goals, the technical solution used in the present invention is: a kind of method of utilizing offal to produce cigarette shreds may further comprise the steps:
At first, offal is soaked in 50 ℃～70 ℃ hydrothermal solutions, soak time is 1～2 hour, and liquor ratio is 1:4～5, pulls wet offal after soaking into preliminary treatment out, and filtrate staticly settles standby.
Secondly, the offal that will wet is with dividing the silk machine to exchange views into silk, and dividing silk machine machinery intensity of force is that 1:3～4 are provided with by the compression ratio to raw material; The filtrate that offal is extruded when extruding divides silk is once more all collected, and and the filtrate reuse together of soaking offal.
Once more, stirring with dispersion machine will be through exchanging views the slurry group that forms behind the branch silk and starches that spherical pipe tobacco fiber is loose to become single fiber, and forms bending, and the moisture of the offal silk that disperses to wet is 70%～75%, 750 rev/mins～850 rev/mins of the mixing speeds of dispersion machine.
The 4th step, offal soak and filtrate mixed liquor are carried out the concentrated extracting of vacuum, the temperature that adds the heat soaking mixed liquor when concentrating extracting is 60 ℃～70 ℃, and vacuum is 0.07～0.08MPa, and the concentrate mass fraction concentration after the extracting is 12%～15%.
The 5th step was sprayed onto the 3rd to the extract that concentrates uniformly and goes on foot in the offal silk that makes, and the addition of concentrate equates with the offal amount of institute's extracting.
The 6th step, carry out heated-air drying, baking temperature is 60 ℃～70 ℃, 20～30 minutes drying times.
Can be mixed for cigarette with 14～20 purpose mesh screen with the pipe tobacco of tobacco leaf except that the pipe tobacco behind the smalls.
The present invention since adopt dispersion machine to stir will be through exchanging views the slurry group that forms behind the branch silk and starch that spherical pipe tobacco fiber is loose to become single fiber, so the filling value that the raising cigarette props up when helping cigarette.This offal throwing method yield rate height, the throwing rate can reach 70%～75%, and no contaminated wastewater need not washing, and water consumption is few.This is simple for process, does not need great amount of investment, and technological process is short, producing cost is low, can realize cleaner production.Because filtrate can reuse after extracting is handled, so precipitating sludge can be done agricultural fertilizer, production cost is 0.9～1.2 yuan of/kilogram pipe tobacco.Heating soak temperature is 60 ℃～70 ℃, extracting joins in the offal silk after concentrating and being purified to 12%～15% concentration again under the vacuum of 0.07～0.08MPa, can further improve quality of tobacco shreds, purify pipe tobacco and inhale flavor, reduce assorted gas influence, have characteristics pollution-free, that technology is simple, cost is low, quality of tobacco shreds is good.
The specific embodiment
Below in conjunction with specific embodiment production method of the present invention is described in further detail.
Embodiment one
A kind of method of utilizing offal to produce cigarette shreds may further comprise the steps:
At first, offal is soaked in 70 ℃ of hydrothermal solutions, the time is 1 hour, and the liquor ratio of offal and water is 1:5, pulls wet offal after soaking into preliminary treatment out, and filtrate staticly settles standby.
Secondly, the wet offal of pulling out after soaking is exchanged views into silk with a branch silk machine, dividing silk machine machinery intensity of force is 1:4 by the compression ratio to raw material; The filtrate that offal is extruded when pushing the branch silk is once more all collected, and mixes the concentrated back reuse of preparation with the filtrate of soaking offal.
Once more, stirring with dispersion machine will be through exchanging views the slurry group that forms behind the branch silk and starches that spherical pipe tobacco fiber is loose to become single fiber, and forms bending, and the moisture of the offal silk that disperses to wet is 70%, 750 rev/mins of the mixing speeds of dispersion machine.
The 4th step, offal soak and filtrate mixed liquor are carried out the concentrated extracting of vacuum, soak is 60 ℃ when concentrating extracting, and vacuum is 0.08MPa, and the concentrate concentration after the extracting is 15%.
The 5th step was sprayed onto the 3rd to concentrated extract of the 4th step uniformly with the method that sprays and goes on foot in the offal silk that makes, and the addition of concentrate equates with the offal amount of institute's extracting.
The 6th step, carry out heated-air drying, baking temperature is 60 ℃, 30 minutes drying times.
Can be mixed for cigarette with 20 purpose mesh screen with the pipe tobacco of tobacco leaf except that the pipe tobacco behind the smalls.
Concrete effect: the average length 6.3mm of offal pipe tobacco, color and luster are pale brown look, and the filling value is 3.24cm
3/ g inhales flavor through the no obvious stimulation pleasant impression of smokeing panel test, and yield rate is 75%.
Embodiment two
A kind of method of utilizing offal to produce cigarette shreds may further comprise the steps:
At first, offal is soaked in 60 ℃ of hydrothermal solutions, the time is 1.5 hours, and the liquor ratio of offal and water is 1:4.5, pulls wet offal after soaking into preliminary treatment out, and filtrate staticly settles standby.
Secondly, the wet offal of pulling out after soaking is exchanged views into silk with a branch silk machine, dividing silk machine machinery intensity of force is 1:3 by the compression ratio to raw material; The filtrate that offal is extruded when pushing the branch silk is once more all collected, and mixes the concentrated back reuse of preparation with the filtrate of soaking offal.
Once more, stirring with dispersion machine will be through exchanging views the slurry group that forms behind the branch silk and starches that spherical pipe tobacco fiber is loose to become single fiber, and forms bending, and the moisture of the offal silk that disperses to wet is 72.5%, 800 rev/mins of the mixing speeds of dispersion machine.
The 4th step, offal soak and filtrate mixed liquor are carried out the concentrated extracting of vacuum, soak is 65 ℃ when concentrating extracting, and vacuum is 0.075MPa, and the concentrate concentration after the extracting is 13.5%;
The 5th step was sprayed onto the 3rd to concentrated extract of the 4th step uniformly with the method that sprays and goes on foot in the offal silk that makes, and the addition of concentrate equates with the offal amount of institute's extracting.
The 6th step, carry out heated-air drying, baking temperature is 65 ℃, 25 minutes drying times.
Can be mixed for cigarette with 17 purpose mesh screen with the pipe tobacco of tobacco leaf except that the pipe tobacco behind the smalls.
Concrete effect: the average length 6.0mm of offal pipe tobacco, color and luster are brownish red, and the filling value is 3.5cm
3/ g inhales flavor through the non-stimulated pleasant impression of smokeing panel test, and yield rate is 70%.
Embodiment three
A kind of method of utilizing offal to produce cigarette shreds may further comprise the steps:
At first, offal is soaked in 50 ℃ of hydrothermal solutions, soak time is 2 hours, and the liquor ratio of offal and water is 1:4, pulls wet offal after soaking into preliminary treatment out, and filtrate staticly settles standby.
Secondly, the wet offal of pulling out after soaking is exchanged views into silk with a branch silk machine, dividing silk machine machinery intensity of force is 1:3.5 by the compression ratio to raw material; The filtrate that offal is extruded when pushing the branch silk is once more all collected, and mixes the concentrated back reuse of preparation with the filtrate of soaking offal.
Once more, stirring with dispersion machine will be through exchanging views the slurry group that forms behind the branch silk and starches that spherical pipe tobacco fiber is loose to become single fiber, and forms bending, and the moisture of the offal silk that disperses to wet is 75%, 850 rev/mins of the mixing speeds of dispersion machine.
The 4th step, offal soak and filtrate mixed liquor are carried out the concentrated extracting of vacuum, soaking temperature when concentrating extracting is 70 ℃, and vacuum is 0.07MPa, and the concentrate concentration after the extracting is 12%.
The 5th step was sprayed onto the 3rd to concentrated extract of the 4th step uniformly with the method that sprays and goes on foot in the offal silk that makes, and the addition of concentrate equates with the offal amount of institute's extracting.
The 6th step, carry out heated-air drying, baking temperature is 70 ℃, 20 minutes drying times.
Can be mixed for cigarette with 14 purpose mesh screen with the pipe tobacco of tobacco leaf except that the pipe tobacco behind the smalls.
Concrete effect: the average length 5.6mm of offal pipe tobacco, color and luster are brownish red, and the filling value is 3.4cm
3/ g inhales flavor through the non-stimulated pleasant impression of smokeing panel test, and yield rate is 72%.
Claims (4)
1, a kind of method of utilizing offal to produce cigarette shreds is characterized in that, may further comprise the steps:
At first, offal is soaked in 50 ℃～70 ℃ hydrothermal solutions, soak time is 1～2 hour, and liquor ratio is 1:4～5, pulls wet offal after soaking into preliminary treatment out, and filtrate staticly settles standby;
Secondly, the offal that will wet is with dividing the silk machine to exchange views into silk, and dividing silk machine machinery intensity of force is that 1:3～4 are provided with by the compression ratio to raw material; The filtrate that offal is extruded when extruding divides silk is once more all collected, and and the filtrate reuse together of soaking offal;
Once more, stirring with dispersion machine will be through exchanging views the slurry group that forms behind the branch silk and starches that spherical pipe tobacco fiber is loose to become single fiber, and forms bending, and the moisture of the offal silk that disperses to wet is 70%～75%, 750 rev/mins～850 rev/mins of the mixing speeds of dispersion machine;
The 4th step, offal soak and filtrate mixed liquor are carried out the concentrated extracting of vacuum, the temperature that adds the heat soaking mixed liquor when concentrating extracting is 60 ℃～70 ℃, and vacuum is 0.07～0.08MPa, and the concentrate mass fraction concentration after the extracting is 12%～15%;
The 5th step was sprayed onto the 3rd to the extract that concentrates uniformly and goes on foot in the offal silk that makes, and the addition of concentrate equates with the offal amount of institute's extracting;
The 6th step, carry out heated-air drying, baking temperature is 60 ℃～70 ℃, 20～30 minutes drying times.
2, a kind of method of utilizing offal to produce cigarette shreds according to claim 1 is characterized in that, may further comprise the steps:
At first, offal is soaked in 70 ℃ of hydrothermal solutions, the time is 1 hour, and the liquor ratio of offal and water is 1:5, pulls wet offal after soaking into preliminary treatment out, and filtrate staticly settles standby;
Secondly, the wet offal of pulling out after soaking is exchanged views into silk with a branch silk machine, dividing silk machine machinery intensity of force is 1:4 by the compression ratio to raw material; The filtrate that offal is extruded when pushing the branch silk is once more all collected, and mixes the concentrated back reuse of preparation with the filtrate of soaking offal;
Once more, stirring with dispersion machine will be through exchanging views the slurry group that forms behind the branch silk and starches that spherical pipe tobacco fiber is loose to become single fiber, and forms bending, and the moisture of the offal silk that disperses to wet is 70%, 750 rev/mins of the mixing speeds of dispersion machine;
The 4th step, offal soak and filtrate mixed liquor are carried out the concentrated extracting of vacuum, soak is 60 ℃ when concentrating extracting, and vacuum is 0.08MPa, and the concentrate concentration after the extracting is 15%;
The 5th step was sprayed onto the 3rd to concentrated extract of the 4th step uniformly with the method that sprays and goes on foot in the offal silk that makes, and the addition of concentrate equates with the offal amount of institute's extracting;
The 6th step, carry out heated-air drying, baking temperature is 60 ℃, 30 minutes drying times.
3, a kind of method of utilizing offal to produce cigarette shreds according to claim 1 is characterized in that, may further comprise the steps:
At first, offal is soaked in 60 ℃ of hydrothermal solutions, the time is 1.5 hours, and the liquor ratio of offal and water is 1:4.5, pulls wet offal after soaking into preliminary treatment out, and filtrate staticly settles standby;
Secondly, the wet offal of pulling out after soaking is exchanged views into silk with a branch silk machine, dividing silk machine machinery intensity of force is 1:3 by the compression ratio to raw material; The filtrate that offal is extruded when pushing the branch silk is once more all collected, and mixes the concentrated back reuse of preparation with the filtrate of soaking offal;
Once more, stirring with dispersion machine will be through exchanging views the slurry group that forms behind the branch silk and starches that spherical pipe tobacco fiber is loose to become single fiber, and forms bending, and the moisture of the offal silk that disperses to wet is 72.5%, 800 rev/mins of the mixing speeds of dispersion machine;
The 4th step, offal soak and filtrate mixed liquor are carried out the concentrated extracting of vacuum, soak is 65 ℃ when concentrating extracting, and vacuum is 0.075MPa, and the concentrate concentration after the extracting is 13.5%;
The 5th step was sprayed onto the 3rd to concentrated extract of the 4th step uniformly with the method that sprays and goes on foot in the offal silk that makes, and the addition of concentrate equates with the offal amount of institute's extracting;
The 6th step, carry out heated-air drying, baking temperature is 65 ℃, 25 minutes drying times.
4, a kind of method of utilizing offal to produce cigarette shreds according to claim 1 is characterized in that, may further comprise the steps:
At first, offal is soaked in 50 ℃ of hydrothermal solutions, soak time is 2 hours, and the liquor ratio of offal and water is 1:4, pulls wet offal after soaking into preliminary treatment out, and filtrate staticly settles standby;
Secondly, the wet offal of pulling out after soaking is exchanged views into silk with a branch silk machine, dividing silk machine machinery intensity of force is 1:3.5 by the compression ratio to raw material; The filtrate that offal is extruded when pushing the branch silk is once more all collected, and mixes the concentrated back reuse of preparation with the filtrate of soaking offal;
Once more, stirring with dispersion machine will be through exchanging views the slurry group that forms behind the branch silk and starches that spherical pipe tobacco fiber is loose to become single fiber, and forms bending, and the moisture of the offal silk that disperses to wet is 75%, 850 rev/mins of the mixing speeds of dispersion machine;
The 4th step, offal soak and filtrate mixed liquor are carried out the concentrated extracting of vacuum, soaking temperature when concentrating extracting is 70 ℃, and vacuum is 0.07MPa, and the concentrate concentration after the extracting is 12%;
The 5th step was sprayed onto the 3rd to concentrated extract of the 4th step uniformly with the method that sprays and goes on foot in the offal silk that makes, and the addition of concentrate equates with the offal amount of institute's extracting;
The 6th step, carry out heated-air drying, baking temperature is 70 ℃, 20 minutes drying times.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008102364064A CN101433368B (en) | 2008-12-23 | 2008-12-23 | Method for producing shredded tobacco of cigarette using cabo |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008102364064A CN101433368B (en) | 2008-12-23 | 2008-12-23 | Method for producing shredded tobacco of cigarette using cabo |
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| CN101433368A true CN101433368A (en) | 2009-05-20 |
| CN101433368B CN101433368B (en) | 2011-06-29 |
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| CN2008102364064A Expired - Fee Related CN101433368B (en) | 2008-12-23 | 2008-12-23 | Method for producing shredded tobacco of cigarette using cabo |
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| CN102068035A (en) * | 2011-01-26 | 2011-05-25 | 河南卷烟工业烟草薄片有限公司 | Method for processing tobacco pulp |
| CN102172297A (en) * | 2011-03-21 | 2011-09-07 | 川渝中烟工业公司 | Method for preparing cigarette adsorbing material by virtue of tobacco stalk nano-crystallization and application thereof |
| CN102499454A (en) * | 2011-11-07 | 2012-06-20 | 上海聚华科技股份有限公司 | Method for adding Chinese herbal medicine extract into stems and shreds of cigarette |
| CN102920011A (en) * | 2011-09-08 | 2013-02-13 | 上海聚华科技股份有限公司 | Manufacturing method of tobacco stem shreds |
| CN103478887A (en) * | 2013-09-11 | 2014-01-01 | 湖南中烟工业有限责任公司 | Application and manufacturing method of ground cut tobacco stems for reducing content of hydrocyanic acid in smoke of cigarettes |
| CN103892441A (en) * | 2014-03-26 | 2014-07-02 | 河南中烟工业有限责任公司 | Tobacco stem soaking water recycling method |
| CN105581368A (en) * | 2015-12-31 | 2016-05-18 | 唐兵 | Tobacco shreds and tobacco rod |
| CN107048466A (en) * | 2017-04-07 | 2017-08-18 | 山东瑞博斯烟草有限公司 | A kind of tobacco stem shred preparation method |
| CN108669626A (en) * | 2018-06-12 | 2018-10-19 | 福建金闽再造烟叶发展有限公司 | A kind of method preparing stem, stem and its application |
| CN113475738A (en) * | 2021-07-29 | 2021-10-08 | 宋全江 | Process for recycling tobacco stems of harvested sun-cured and yellow tobacco leaves |
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- 2008-12-23 CN CN2008102364064A patent/CN101433368B/en not_active Expired - Fee Related
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| CN102068035A (en) * | 2011-01-26 | 2011-05-25 | 河南卷烟工业烟草薄片有限公司 | Method for processing tobacco pulp |
| CN102172297A (en) * | 2011-03-21 | 2011-09-07 | 川渝中烟工业公司 | Method for preparing cigarette adsorbing material by virtue of tobacco stalk nano-crystallization and application thereof |
| CN102172297B (en) * | 2011-03-21 | 2013-08-14 | 川渝中烟工业有限责任公司 | Method for preparing cigarette adsorbing material by virtue of tobacco stalk nano-crystallization and application thereof |
| CN102920011A (en) * | 2011-09-08 | 2013-02-13 | 上海聚华科技股份有限公司 | Manufacturing method of tobacco stem shreds |
| CN102499454A (en) * | 2011-11-07 | 2012-06-20 | 上海聚华科技股份有限公司 | Method for adding Chinese herbal medicine extract into stems and shreds of cigarette |
| CN103478887B (en) * | 2013-09-11 | 2016-09-07 | 湖南中烟工业有限责任公司 | Grind offal silk in application reduced on cigarette smoke hydrogen cyanide content and preparation method thereof |
| CN103478887A (en) * | 2013-09-11 | 2014-01-01 | 湖南中烟工业有限责任公司 | Application and manufacturing method of ground cut tobacco stems for reducing content of hydrocyanic acid in smoke of cigarettes |
| CN103892441A (en) * | 2014-03-26 | 2014-07-02 | 河南中烟工业有限责任公司 | Tobacco stem soaking water recycling method |
| CN105581368A (en) * | 2015-12-31 | 2016-05-18 | 唐兵 | Tobacco shreds and tobacco rod |
| CN107048466A (en) * | 2017-04-07 | 2017-08-18 | 山东瑞博斯烟草有限公司 | A kind of tobacco stem shred preparation method |
| CN107048466B (en) * | 2017-04-07 | 2019-06-25 | 山东瑞博斯烟草有限公司 | A kind of tobacco stem shred preparation method |
| CN108669626A (en) * | 2018-06-12 | 2018-10-19 | 福建金闽再造烟叶发展有限公司 | A kind of method preparing stem, stem and its application |
| CN113475738A (en) * | 2021-07-29 | 2021-10-08 | 宋全江 | Process for recycling tobacco stems of harvested sun-cured and yellow tobacco leaves |
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| CN101433368B (en) | 2011-06-29 |
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