CN101429655B - Method for making good ohmic contact electrode by local electroless plating on the surface of thermistor - Google Patents
Method for making good ohmic contact electrode by local electroless plating on the surface of thermistor Download PDFInfo
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Abstract
本发明公开了一种热敏电阻表面局部化学镀制造良好欧姆接触电极的方法,包括对前瓷体进行清洗、干燥、活化浆料的配制和印刷、高温活化、镀镍、镀铜、水洗、脱水、干燥和浸锡、测试等步骤;本发明在热敏电阻局部金属化的部位沉积一层具有良好欧姆接触的镍-铜复合电极,该电极结合力高,易于焊接,电性能指标均满足技术要求;提高劳动生产率2倍以上,原料成本仅为原来的25%,特别适用于焊接型的PTC和NTC热敏电阻电极的制造。
The invention discloses a method for manufacturing a good ohmic contact electrode by local electroless plating on the surface of a thermistor, which includes cleaning, drying, preparing and printing activation slurry, high temperature activation, nickel plating, copper plating, water washing, Dehydration, drying, tin immersion, testing and other steps; the present invention deposits a layer of nickel-copper composite electrode with good ohmic contact on the part of the thermistor's local metallization, the electrode has high bonding force, is easy to weld, and the electrical performance indicators all meet Technical requirements; increase labor productivity by more than 2 times, raw material cost is only 25% of the original, especially suitable for the manufacture of welded PTC and NTC thermistor electrodes.
Description
技术领域technical field
本发明涉及一种半导体陶瓷热敏电阻表面局部化学镀制造良好欧姆接触电极方法,特别涉及片状或柱状BaTiO3系列半导体热敏电阻表面局部化学镀制造良好欧姆接触电极方法。The invention relates to a method for manufacturing a good ohmic contact electrode by local electroless plating on the surface of a semiconductor ceramic thermistor, in particular to a method for manufacturing a good ohmic contact electrode by local electroless plating on the surface of a sheet or columnar BaTiO3 series semiconductor thermistor.
背景技术Background technique
BaTiO3陶瓷是一种典型的铁电陶瓷,通过掺杂微量的稀土元素如Y、Nb等,可使其常温电阻率降至102以下,同时表现出PTC(Positive Temperature Coefficient)效应。即当温度超过瓷片的居里温度,瓷片电阻值随温度的上升而急剧上升现象。这种具有正温度系数的陶瓷热敏电阻被广泛应用于发热体、过流保护元件、消磁元件、马达启动、温度探头等各个方面。随着我国家电、通讯、汽车行业的发展,PTC热敏电阻的应用越来越普遍。BaTiO3基半导体陶瓷作为电子元件需在其表面涂覆焙烧金属电极,例如,传统的焙烧银电极存在半导体材料与金属的接触问题,不能构成良好欧姆接触电极。通常陶瓷PTC电阻与金属接触电阻较大。如果能在一个稳定的工艺条件下制备出适合工业化生产的PTC热敏电阻欧姆接触电极,将为我国带来很大的经济效益和社会效益。制备这类电极的方法很多,如化学镀镍、烧渗Ag—Zn、Al浆和Ag电极等。由于Ag的导电能力强,抗氧化性能好,在Ag表面可直接焊接金属,所以一般的电子陶瓷通常采用银浆烧渗制备电极。但由于Ag与半导瓷元件不能形成欧姆接触,所以不能直接用银浆制备PTC热敏电阻的电极。需在银浆料中引入还原性强的金属,如Zn、Fe、Al、Ni等,可以使半导体陶瓷表面耗尽层消失而降低接触电阻。陈一等进行了“银铝锡欧姆接触易焊电极浆料的研究”(《电子元件与材料》1997,16(6):37—40),发现铝电极显现出低的接触电阻。然而,詹益增等人(《现代技术陶瓷》2003,97(3):12—15)发现烧渗铝电极存在耐冲击电流小,耐老化潮湿特性差,烧渗温度窄,成品储存能力差等。烧渗铝电极不能在要求高的产品中应用。周东祥教授等报道了(Sensors and Actuators A 101(2002):123)化学镀镍法形成的Ni-P合金(经热处理)与PTC半导体陶瓷形成良好欧姆接触电极。据称稳定性能好,且被广泛用作PTC半导体陶瓷欧姆接触电极(电镀与涂饰,2004,23(1):28)。其金属沉积采用传统的敏化-活化法,然后在化学镀镍池中沉积一层0.5-0.7μm Ni-P合金,再用空心磨床磨掉周围的镍层后,在300℃的条件下(氮气保护)热处理90分钟,最后在镀镍电极的顶层通过被银烧渗法形成一层(2μm)的银电极。此方法虽能满足金属电极与PTC半导体陶瓷形成良好的欧姆接触问题。但操作工艺繁琐,且需要贵金属银使生产成本增加。最近,中国专利(CN 1624816A)报道了一种片式热敏电阻的制造方法,其工艺复杂,且电极的形成过程仍需要贵金属银。然后再电镀镍和锡,成本仍然很高。BaTiO 3 ceramics is a typical ferroelectric ceramic. By doping trace amounts of rare earth elements such as Y, Nb, etc., the resistivity at room temperature can be reduced to below 10 2 , and at the same time, it exhibits the PTC (Positive Temperature Coefficient) effect. That is, when the temperature exceeds the Curie temperature of the tile, the resistance value of the tile rises sharply with the rise of the temperature. This kind of ceramic thermistor with positive temperature coefficient is widely used in heating elements, overcurrent protection components, degaussing components, motor starting, temperature probes and other aspects. With the development of my country's home appliances, communications, and automobile industries, the application of PTC thermistors is becoming more and more common. As an electronic component, BaTiO 3 -based semiconductor ceramics need to be coated with baked metal electrodes on its surface. For example, traditional baked silver electrodes have the problem of contact between semiconductor materials and metals, which cannot form a good ohmic contact electrode. Usually ceramic PTC resistance and metal contact resistance are larger. If a PTC thermistor ohmic contact electrode suitable for industrial production can be prepared under a stable process condition, it will bring great economic and social benefits to our country. There are many ways to prepare such electrodes, such as electroless nickel plating, infiltration of Ag-Zn, Al slurry, and Ag electrodes. Because Ag has strong electrical conductivity and good oxidation resistance, metal can be directly welded on the surface of Ag, so general electronic ceramics usually use silver paste to prepare electrodes. However, since Ag cannot form ohmic contact with semiconducting ceramic components, the electrode of PTC thermistor cannot be prepared directly with silver paste. It is necessary to introduce highly reducing metals into the silver paste, such as Zn, Fe, Al, Ni, etc., which can make the depletion layer on the surface of the semiconductor ceramic disappear and reduce the contact resistance. Chen Yi and others carried out "Study on the paste of silver-aluminum-tin ohmic contact easy-to-solder electrodes"("Electronic Components and Materials" 1997, 16(6): 37-40), and found that aluminum electrodes exhibited low contact resistance. However, Zhan Yizeng et al. ("Modern Technical Ceramics" 2003, 97(3): 12-15) found that the infiltration aluminum electrode has low impact current resistance, poor aging resistance and humidity characteristics, narrow infiltration temperature, and poor storage capacity of finished products. Fired aluminized electrodes cannot be used in demanding products. Professor Zhou Dongxiang et al reported (Sensors and Actuators A 101(2002): 123) Ni-P alloy formed by electroless nickel plating (after heat treatment) forms good ohmic contact electrodes with PTC semiconductor ceramics. It is said to have good stability and is widely used as an ohmic contact electrode for PTC semiconductor ceramics (Electroplating and Finishing, 2004, 23(1): 28). Its metal deposition adopts the traditional sensitization-activation method, and then deposits a layer of 0.5-0.7μm Ni-P alloy in the electroless nickel plating pool, and then grinds the surrounding nickel layer with a hollow grinder, under the condition of 300 ° C ( Nitrogen protection) heat treatment for 90 minutes, and finally a layer (2 μm) of silver electrode is formed on the top layer of the nickel-plated electrode by silver infiltration method. Although this method can meet the problem of forming a good ohmic contact between the metal electrode and the PTC semiconductor ceramic. However, the operation process is cumbersome, and the precious metal silver is required to increase the production cost. Recently, a Chinese patent (CN 1624816A) has reported a manufacturing method of a chip thermistor, the process is complicated, and the formation process of the electrode still needs noble metal silver. Then nickel and tin are electroplated, and the cost is still high.
上述的热敏电阻电极的制造工艺仍不能摆脱使用贵金属银作为电极材料。并且传统化学镀镍技术仍需要磨去边缘。而对截面积甚小(<3mm)的圆柱体PTC热敏电阻不适用。我们通过一年多的探索,开发了一种适用PTC半导体陶瓷局部形成金属电极的方法,其金属镀层能与陶瓷基体形成良好欧姆接触。该局部化学镀铜工艺能完全替代工艺繁琐和价格昂贵的被银烧渗工艺。The manufacturing process of the above-mentioned thermistor electrode still cannot get rid of the use of noble metal silver as the electrode material. And the traditional electroless nickel plating technology still needs to grind the edge. It is not suitable for cylindrical PTC thermistors with very small cross-sectional area (<3mm). After more than a year of exploration, we have developed a method for locally forming metal electrodes on PTC semiconductor ceramics, and the metal coating can form a good ohmic contact with the ceramic substrate. The local electroless copper plating process can completely replace the cumbersome and expensive silver infiltration process.
发明内容Contents of the invention
本发明的目的在于通过应用半导体陶瓷金属化的活化浆料和局部化学镀铜,提供一种成本低、工艺简单、其电性能指标满足要求的金属电极的制备方法。从而代替价格昂贵、能耗高的传统被银工艺,进一步降低半导体热敏电阻的生产成本,提高经济效益。The object of the present invention is to provide a method for preparing a metal electrode with low cost, simple process and satisfactory electrical performance index through the application of semiconductor ceramic metallization activation slurry and local electroless copper plating. In this way, it can replace the expensive and energy-intensive traditional coating process, further reduce the production cost of semiconductor thermistors, and improve economic benefits.
本发明通过如下技术方案予以实现:The present invention is achieved through the following technical solutions:
上述半导体陶瓷热敏电阻表面局部化学镀制造良好欧姆接触电极方法,具有如下步骤:The method for making good ohmic contact electrodes by local chemical plating on the surface of the above-mentioned semiconductor ceramic thermistor has the following steps:
(1)对半导体热敏电阻前瓷体进行清洗、干燥;(1) Clean and dry the front ceramic body of the semiconductor thermistor;
(2)配制热敏电阻表面局部化学镀活化浆料,所述活化浆料的原料组分为金属活化剂、润湿剂、增稠剂和调色剂;(2) prepare the local electroless plating activation slurry on the surface of the thermistor, the raw material components of the activation slurry are metal activator, wetting agent, thickener and toner;
(3)将活化浆料印刷到需金属化的部位,经干燥和高温活化,自然冷却至室温;(3) Print the activated paste to the parts to be metallized, dry and activate at high temperature, and cool to room temperature naturally;
(4)将步骤(3)经高温活化的热敏电阻前瓷体,置于化学镀镍液中,在40~60℃条件下沉积低于1μm的Ni-P合金过渡层,化学镀镍液中,选择醋酸镍为镍盐,其重量百分比为0.1%~3%,次亚磷酸钠为还原剂,重量百分比为0.5~10.0%,其他为辅助试剂;(4) Place the front ceramic body of the thermistor activated by high temperature in step (3) in the electroless nickel plating solution, and deposit a Ni-P alloy transition layer less than 1 μm under the condition of 40-60 ° C, and the electroless nickel plating solution Among them, nickel acetate is selected as the nickel salt, and its weight percentage is 0.1% to 3%, sodium hypophosphite is the reducing agent, and the weight percentage is 0.5 to 10.0%, and the others are auxiliary reagents;
(6)将沉积一层金属铜电极的热敏电阻元件用自来水或去离子水漂洗干净,经丙酮脱水后,迅速在80℃的条件下干燥;(6) Rinse the thermistor element deposited with a layer of metal copper electrode with tap water or deionized water, and dry it rapidly at 80° C. after dehydration with acetone;
(5)将步骤(4)的热敏电阻迅速转移到化学镀铜液中,于40~70℃的条件下,在热敏电阻表面需金属化的部位形成一层光亮、致密、完整的金属铜电极;(5) Quickly transfer the thermistor in step (4) to the electroless copper plating solution, and form a layer of bright, dense and complete metal on the part to be metallized on the surface of the thermistor under the condition of 40-70°C Copper electrodes;
(6)将沉积一层金属铜电极的热敏电阻元件用自来水或去离子水漂洗干净,经丙酮脱水后,迅速在80℃的条件下干燥;(6) Rinse the thermistor element deposited with a layer of metal copper electrode with tap water or deionized water, and dry it rapidly at 80° C. after dehydration with acetone;
(7)将热敏电阻元件进行浸锡和包封处理,并进行电性能测试。(7) The thermistor element is subjected to immersion tin and encapsulation treatment, and an electrical performance test is performed.
所述步骤(1)的清洗、干燥是在超声波条件下,用清洗能力强的表面活性剂或直接用自来水清洗,然后漂洗干燥。The cleaning and drying in the step (1) are under ultrasonic conditions, using a surfactant with strong cleaning ability or directly using tap water to clean, and then rinsing and drying.
所述步骤(3)采用200~250目的丝网印刷机,在180~250℃条件蒸发除去溶剂,活化温度为550~800℃。The step (3) uses a 200-250-mesh screen printing machine, evaporates and removes the solvent at 180-250°C, and the activation temperature is 550-800°C.
所述步骤(5)的化学镀铜工艺,滚筒与瓷体的接触为点式接触,进而减小镀件与滚筒的接触面积,为避免镀层的蔓延。In the electroless copper plating process of the step (5), the contact between the cylinder and the porcelain body is a point contact, thereby reducing the contact area between the plated piece and the cylinder, in order to avoid the spread of the coating.
所述步骤(6)的干燥方式包括红外线干燥、烘箱干燥或真空低温干燥。The drying method of the step (6) includes infrared drying, oven drying or vacuum low-temperature drying.
所述步骤(2)中活化浆料的原料组分包括金属活化剂、润湿剂、增稠剂、调色剂。The raw material components of the activated slurry in the step (2) include a metal activator, a wetting agent, a thickener, and a toner.
所述步骤(2)中润湿剂为N-甲基吡咯烷酮、乙二醇丁醚、乙二醇甲醚、苯乙酮、甲基环己酮,将其中的一种或几种混合倒入上述的金属活化剂溶液中,其原料重量百分比为60-95%。In the step (2), the wetting agent is N-methylpyrrolidone, ethylene glycol butyl ether, ethylene glycol methyl ether, acetophenone, methylcyclohexanone, and one or more of them are mixed and poured into In the above-mentioned metal activator solution, its raw material weight percentage is 60-95%.
所述步骤(2)中增稠剂为醋酸纤维素或乙基纤维素,所述调色剂为超细碳粉或200-250目的碳黑,最后加入醋酸纤维素或乙基纤维素,其原料重量百分比为3.0-20%,并加入超细碳粉或200-250目的碳黑,其原料重量百分比为1-15%;在50-60℃的条件下缓慢溶解,并按照适宜丝网印刷要求调节浆料的粘度和挥发度。Thickener is cellulose acetate or ethyl cellulose in described step (2), and described toner is superfine carbon powder or 200-250 purpose carbon black, adds cellulose acetate or ethyl cellulose at last, it The weight percentage of raw materials is 3.0-20%, and superfine carbon powder or 200-250 mesh carbon black is added, and the weight percentage of raw materials is 1-15%; it is slowly dissolved under the condition of 50-60 ° C, and according to the appropriate screen printing It is required to adjust the viscosity and volatility of the slurry.
本发明的有益效果是,提供了一种成本低、工艺简单、其电性能指标满足要求的金属电极的制备方法,该电极结合力高,易于焊接;从而代替价格昂贵、能耗高的传统被银工艺,提高劳动生产率2倍以上,其原料成本仅是原来的25%。The beneficial effect of the present invention is that it provides a method for preparing a metal electrode with low cost, simple process, and its electrical performance index meets the requirements. The silver process improves the labor productivity by more than 2 times, and its raw material cost is only 25% of the original.
附图说明Description of drawings
图1是原子力显微镜(AFM)表征高温活化后的金属微粒分布图。Figure 1 is an atomic force microscope (AFM) characterization of the distribution of metal particles after high temperature activation.
具体实施方式Detailed ways
下面结合具体实施例,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。Below in conjunction with specific embodiment, further illustrate the present invention. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention.
热敏电阻表面局部金属化活化浆料的制备,以HCl或H2S04作为溶剂,N-甲基吡咯烷酮,乙二醇甲醚,乙二醇丁醚,苯乙酮,甲基环己酮为润湿剂,醋酸纤维素和乙基纤维素为增稠剂,超细碳粉或碳黑为精度和色度调节剂。Preparation of local metallization activation slurry on the surface of thermistor, using HCl or H2S04 as solvent, N-methylpyrrolidone, ethylene glycol methyl ether, ethylene glycol butyl ether, acetophenone, methylcyclohexanone As wetting agent, cellulose acetate and ethyl cellulose as thickener, superfine carbon powder or carbon black as precision and chromaticity regulator.
用1∶2HCl溶解PdCl2,RuCl3和RhCl3一种或两种以上,呈离子状态。然后用乙二醇丁醚、乙二醇甲醚、N-甲基吡咯烷酮、苯乙酮、甲基环己酮,其中的一种或几种混合倒入溶于金属盐的盐酸中,再加入醋酸纤维素或乙基纤维素和超细碳粉或碳黑。并按照适宜丝网印刷要求调节浆料的粘度和挥发度。增稠剂的加入可提高活化浆料的粘度和印刷精度,防止流滴。碳粉的加入有利于辨别印刷浆料的界面,便于观察和调正,同时可防止在焙烧过程的活化金属的深度氧化。活化浆料配好后,可在室温和密封条件下长期保存。Dissolve one or more of PdCl 2 , RuCl 3 and RhCl 3 with 1:2 HCl to be in ionic state. Then use ethylene glycol butyl ether, ethylene glycol methyl ether, N-methylpyrrolidone, acetophenone, methyl cyclohexanone, one or more of them are mixed and poured into hydrochloric acid dissolved in metal salts, and then added Cellulose acetate or ethyl cellulose and microfine toner or carbon black. And adjust the viscosity and volatility of the slurry according to the requirements of suitable screen printing. The addition of a thickener can improve the viscosity and printing accuracy of the activated slurry and prevent dripping. The addition of carbon powder is beneficial to distinguish the interface of the printing paste, which is convenient for observation and adjustment, and can prevent the deep oxidation of the activated metal during the firing process. After the activated slurry is prepared, it can be stored for a long time at room temperature and under airtight conditions.
制备金属化活化浆料的具体实施例如下。The specific example of preparing the metallization activation slurry is as follows.
活化浆料实施例1Activation slurry embodiment 1
称量二氯化鈀1.200g,用25mL盐酸(HCl:H20=1:2)溶解二氯化鈀呈离子分布状态,然后加入乙二醇甲醚200mL,N-甲基吡咯烷酮260mL,苯乙酮300mL配成清漆,移入化学试剂瓶中。加入20mL乙二醇丁醚和120g醋酸纤维素。在60℃的恒温水浴中缓慢溶解。最后加入100g 250目超细碳粉并搅拌混合均匀。即得到丝网印刷的活化浆料1#。Weigh 1.200g of palladium dichloride, dissolve palladium dichloride with 25mL of hydrochloric acid (HCl:
活化浆料实施例2Activation slurry embodiment 2
称量二氯化鈀0.500g,三氯化钌6.000g,用50mL(HCl:H20=1:2)上述盐酸溶解二氯化鈀和三氯化钌呈离子分布状态,然后加入乙二醇丁醚500mL,N-甲基吡咯烷酮200mL,甲基环己酮80mL配成清漆,移入化学试剂瓶中。加入10mL苯乙酮和150g乙基纤维素。在50℃的恒温水浴中溶解。最后加入40g200目碳黑并搅拌混合均匀。即得到丝网印刷的活化浆料2#。Weigh 0.500g of palladium dichloride and 6.000g of ruthenium trichloride, dissolve the palladium dichloride and ruthenium trichloride with 50mL (HCl:
活化浆料实施例3Activation slurry embodiment 3
称量二氯化鈀0.200g,三氯化钌0.500g和三氯化铑1.000g,用40mL(H2SO4:H2O=1:2)上述硫酸溶解三种氯化物呈离子分布状态,然后加入乙二醇甲醚450mL,N-甲基吡咯烷酮320mL,苯乙酮120mL配成清漆,移入化学试剂瓶中。加入20mL乙二醇丁醚和35g醋酸纤维素(重量百分比3.5%)。在50℃的恒温水浴中缓慢溶解。最后加入21g250目超细碳粉并搅拌混合均匀。即得到丝网印刷的活化浆料3#。Weigh 0.200g of palladium dichloride, 0.500g of ruthenium trichloride and 1.000g of rhodium trichloride, and dissolve the three chlorides with 40mL (H 2 SO 4 :H 2 O=1:2) of the above sulfuric acid to form an ion distribution state , and then add 450mL of ethylene glycol methyl ether, 320mL of N-methylpyrrolidone, and 120mL of acetophenone to make a varnish, and transfer it into a chemical reagent bottle. Add 20 mL of ethylene glycol butyl ether and 35 g of cellulose acetate (3.5% by weight). Dissolve slowly in a constant temperature water bath at 50°C. Finally, add 21g of 250 mesh superfine carbon powder and stir to mix evenly. Promptly obtain the activated slurry 3# of screen printing.
本发明应用金属化活化浆料制造半导体陶瓷金属电极的方法,它能按照指定的区域在半导体陶瓷热敏电阻表面以线和面的方式进行丝网印刷。然后经干燥和高温活化后,可直接局部化学镀铜,即形成一层易于焊接和欧姆接触良好的铜电极。当焊接(浸焊)两金属电极之后,即完成正温度系数热敏电阻元件的制备过程。The invention uses the metallization activation slurry to manufacture the semiconductor ceramic metal electrode method, which can perform screen printing on the surface of the semiconductor ceramic thermistor in a line and plane manner according to the designated area. Then after drying and high temperature activation, it can be directly electroless copper plating locally, that is to form a layer of copper electrodes that are easy to weld and have good ohmic contact. After welding (dipping) the two metal electrodes, the preparation process of the positive temperature coefficient thermistor element is completed.
在印刷活化浆料之前,应对半导体热敏电阻前瓷体进行清洗。根据热敏电阻前瓷体的油污程度,清洗方法可用去污能力强的表面活性剂溶液或直接用自来水超声波清洗。然后在80℃条件下烘干。接着用200~250目的丝网印刷机将黑色活化浆料印刷到柱状热敏电阻需金属化的两端。在180~250℃条件蒸发除去溶剂。Before printing the activation paste, the front ceramic body of the semiconductor thermistor should be cleaned. According to the degree of oil pollution on the ceramic body in front of the thermistor, the cleaning method can be a surfactant solution with strong decontamination ability or direct ultrasonic cleaning with tap water. Then dry it at 80°C. Then use a 200-250-mesh screen printing machine to print the black activation paste on both ends of the columnar thermistor to be metallized. The solvent was evaporated at 180-250°C.
上述含有活化浆料的陶瓷热敏电阻,经高温(550~800℃)活化后,自然冷却至室温。经活化后的半导体热敏电阻瓷体,其溶剂、增稠剂和碳粉被燃烧除去。在热敏电阻陶瓷体表面需金属化的部位均匀分布一层高活性的金属微粒。活性组分的粒径大约在10~30nm,它是化学沉积金属过程的活化中心(图1)。The above-mentioned ceramic thermistor containing the activation slurry is naturally cooled to room temperature after being activated at high temperature (550-800° C.). The activated semiconductor thermistor ceramic body, its solvent, thickener and carbon powder are burned to remove. A layer of highly active metal particles is uniformly distributed on the part to be metallized on the surface of the thermistor ceramic body. The particle size of the active component is about 10-30nm, and it is the activation center of the chemical deposition metal process (Figure 1).
为了在半导体陶瓷和金属之间形成低电阻的欧姆接触,进一步提高镀铜的速率和镀铜层的质量,即在化学镀铜之前,需在化学镀镍液中先沉积一层Ni-P非晶态合金(<1μm),以使热敏电阻陶瓷表面金属化过程中具有一种能形成良好欧姆接触电极的过渡金属合金层。将经高温活化的热敏电阻前瓷体,置于化学镀镍液中,在40~60℃条件下沉积低于1μm的Ni-P合金层。化学镀镍液中,为了避免Cl-或SO4 2-离子迁移,选择醋酸镍为镍盐,其重量百分数为0.1%~3%,次亚磷酸钠为还原剂,重量百分数为0.5~10.0%,其他为辅助试剂。此工艺不需要在250~300℃条件下(N2气保护)热处理,可直接化学镀铜,形成易于焊接的铜电极。然后迅速将热敏电阻转移到化学镀铜液中,在40~70℃的条件下,在热敏电阻表面需金属化的部位形成一层光亮、致密、完整的金属铜电极,其界面清晰,易于焊接。In order to form a low-resistance ohmic contact between semiconductor ceramics and metals, further improve the rate of copper plating and the quality of copper plating, that is, before electroless copper plating, a layer of Ni-P non-Ni-P must be deposited in the electroless nickel plating solution. Crystalline alloy (<1 μm), so that the metallization of the thermistor ceramic surface has a transition metal alloy layer that can form a good ohmic contact electrode. The high temperature activated thermistor front ceramic body is placed in an electroless nickel plating solution, and a Ni-P alloy layer less than 1 μm is deposited under the condition of 40-60°C. In the electroless nickel plating solution, in order to avoid the migration of Cl- or SO 4 2- ions, nickel acetate is selected as the nickel salt, and its weight percentage is 0.1% to 3%, and sodium hypophosphite is the reducing agent, and its weight percentage is 0.5 to 10.0% , others are auxiliary reagents. This process does not require heat treatment at 250-300°C (N 2 gas protection), and can directly electroless copper plating to form copper electrodes that are easy to weld. Then quickly transfer the thermistor to the electroless copper plating solution. Under the condition of 40-70°C, a layer of bright, dense and complete metal copper electrodes will be formed on the part of the thermistor surface that needs to be metallized. The interface is clear, Easy to solder.
经沉积一层金属铜电极的热敏电阻元件可直接用自来水或去离子水漂洗干净,经丙酮脱水后,迅速在80℃的条件下干燥。干燥条件包括红外干燥,烘箱干燥或真空低温干燥。最后将热敏电阻元件进行浸锡和包封处理,并进行电性能测试。The thermistor element deposited with a layer of metal copper electrodes can be directly rinsed with tap water or deionized water, dehydrated with acetone, and quickly dried at 80°C. Drying conditions include infrared drying, oven drying or vacuum low temperature drying. Finally, the thermistor element is subjected to immersion tin and encapsulation treatment, and the electrical performance test is carried out.
半导体陶瓷热敏电阻表面局部化学镀制造良好欧姆接触电极方法的具体实施例如下:Particular electroless plating on the surface of semi-conductor ceramic thermistor makes the specific embodiment of good ohmic contact electrode method as follows:
实施例1Example 1
选用由鞍山中普电子设备有限公司生产的MZ41-05B3K15N800/75HV型热敏电阻前瓷体(φ5×3mm),其标准阻值为100-200Ω,耐电压标准为800Vac。在超声波条件下清洗5分钟,然后用自来水漂洗、干燥。接着用丝网印刷机将活化浆料1#印刷到前瓷体需金属化的部位。其周围留有约0.2mm的边缘,厚度低于1μm。然后在200-250℃条件下干燥(除去溶剂)。在化学镀之前,将印刷活化浆料后的半导体热敏电阻在600℃的马福炉中活化12分钟。然后取出冷却至室温。在化学镀铜之前,先在化学镀镍液中(60℃)沉积一层Ni-P合金镀层(<1μm),然后将镀件(热敏电阻瓷体)立即转移到47℃的化学镀层液中施镀30分钟取出。其化学镀铜液采用传统的技术配方:The MZ41-05B3K15N800/75HV type thermistor front ceramic body (φ5×3mm) produced by Anshan Zhongpu Electronic Equipment Co., Ltd. is selected. Its standard resistance value is 100-200Ω, and its withstand voltage standard is 800V ac . Clean under ultrasonic conditions for 5 minutes, rinse with tap water, and dry. Then use a screen printing machine to print the activation paste 1# to the position where the front ceramic body needs to be metallized. A margin of about 0.2 mm is left around it, and the thickness is less than 1 μm. Then dry (remove solvent) at 200-250°C. Before the electroless plating, the semiconductor thermistor after printing the activation paste was activated in a muffle furnace at 600° C. for 12 minutes. Then remove and cool to room temperature. Before electroless copper plating, deposit a layer of Ni-P alloy coating (<1μm) in the electroless nickel plating solution (60°C), and then transfer the plated part (thermistor porcelain body) to the electroless plating solution at 47°C immediately Plated in medium for 30 minutes and removed. Its electroless copper plating solution adopts the traditional technical formula:
硫酸铜(CuSO4·5H2O)(A.R.) 8-14g/LCopper sulfate (CuSO 4 5H 2 O) (AR) 8-14g/L
酒石酸钾钠(A.R.) 5-16g/LSodium Potassium Tartrate (A.R.) 5-16g/L
EDTA(A.R.) 20-30g/LEDTA(A.R.) 20-30g/L
氢氧化钠(A.R.) 12-14g/LSodium hydroxide (A.R.) 12-14g/L
α,α-联吡啶(A.R.) 10-200mg/Lα,α-bipyridine (A.R.) 10-200mg/L
亚铁氢化钾(A.R.) 10-30mg/LPotassium ferrous hydride (A.R.) 10-30mg/L
甲醛(37%)(A.R.) 9-14ml/LFormaldehyde (37%) (A.R.) 9-14ml/L
乙醇(A.R.) 1.0-10ml/LEthanol (A.R.) 1.0-10ml/L
用自来水漂洗干净和丙酮脱水后,迅速在80℃的条件下干燥。完成的MZ41-05B3K15N800/75HV热敏电阻元件经浸锡后进行物理性能测定(未热处理),其结果见表1。After rinsing with tap water and dehydrating with acetone, they were quickly dried at 80°C. The physical properties of the completed MZ41-05B3K15N800/75HV thermistor element were measured after tin immersion (without heat treatment). The results are shown in Table 1.
表1.实施例1中MZ41-05B3K15N800/75HV型热敏电阻的电性能(未热处理)The electrical property (not heat-treated) of MZ41-05B3K15N800/75HV type thermistor in table 1. embodiment 1
表注:Note:
1.所有阻值用优利德电子(上海)有限公司—UT803型台式自动量程数字万用表在25℃静置30分钟后测量;1. All resistance values are measured with a UT803 desktop automatic range digital multimeter at 25°C for 30 minutes;
2.抗拉力试验为焊接后瓷体竖直放置,挂1Kg砝码10秒左右,以镀层不与瓷体剥离为准;2. The tensile test is to place the porcelain body vertically after welding, and hang a 1Kg weight for about 10 seconds, subject to the fact that the coating does not peel off from the porcelain body;
3.耐电压试验为交流电压持续加压35秒,瓷体不损坏为准,样品起始电压为500Vac,每次加电压50V,800Vac结束。仪表为自制耐电压测定仪。3. The withstand voltage test is that the AC voltage is continuously applied for 35 seconds, and the porcelain body is not damaged. The initial voltage of the sample is 500V ac , and the voltage is 50V each time, and the end is 800V ac . The instrument is a self-made withstand voltage tester.
由表1结果可知,焊接后的热敏电阻,最高耐压和抗拉力实验均能满足生产要求。It can be seen from the results in Table 1 that the highest withstand voltage and tensile tests of the welded thermistor can meet the production requirements.
实施例2Example 2
选用鞍山中普电子设备有限公司生产的MZ41-05B3K15N800/75HV型热敏电阻前瓷体。除瓷件的清洗直接用自来水自然漂洗外,其他按实施例1完全相同的条件对热敏电阻进行化学镀铜形成一层光亮的铜电极。经干燥后,在氮气保护下,150℃保温15分钟,接着降低温度至室温取出。浸锡后,进行物理性能测试。其结果见表2:The front ceramic body of the MZ41-05B3K15N800/75HV thermistor produced by Anshan Zhongpu Electronic Equipment Co., Ltd. is selected. Except that the cleaning of the ceramic part is directly rinsed with tap water naturally, the other is carried out electroless copper plating to the thermistor according to the identical conditions of embodiment 1 to form a layer of bright copper electrodes. After drying, it was kept at 150° C. for 15 minutes under the protection of nitrogen, and then the temperature was lowered to room temperature and taken out. After immersion tin, carry out physical performance test. The results are shown in Table 2:
表2.实施例2MZ41-05B3K15N800/75HV型热敏电阻的电性能(已热处理)Table 2. The electrical properties of embodiment 2MZ41-05B3K15N800/75HV type thermistor (heat treated)
注:表中“√”为测试通过,“—”耐电压测试未通过。Note: "√" in the table means the test passed, and "—" the withstand voltage test failed.
表2结果显示,热处理后热敏电阻的电阻值明显降低。基本上满足标准电阻值的要求。其焊接后R25电阻与焊接前的R25阻值变化不大。这是因为化学镀铜或镀镍中产生的初生态的氢在热处理过程中被脱附。同时Ni-P非晶态合金晶化生成Ni3P结构,即镀层与半导体热敏电阻瓷体之间形成良好欧姆接触,因此,阻值明显降低。但是,在242℃的浸锡过程中仍可达到热处理的目的,因此实际生产过程中可免除热处理工艺。The results in Table 2 show that the resistance value of the thermistor decreases significantly after heat treatment. Basically meet the requirements of the standard resistance value. The R 25 resistance after welding has little change with the R 25 resistance before welding. This is because the nascent hydrogen generated in electroless copper or nickel plating is desorbed during heat treatment. At the same time, the Ni-P amorphous alloy is crystallized to form a Ni 3 P structure, that is, a good ohmic contact is formed between the coating and the ceramic body of the semiconductor thermistor, so the resistance value is significantly reduced. However, the purpose of heat treatment can still be achieved in the immersion tin process at 242 ° C, so the heat treatment process can be exempted in the actual production process.
实施例3Example 3
选用鞍山中普电子设备有限公司生产的MZ41-08B3K25M800/85L型热敏电阻前瓷体(标准阻值为200-300Ω,耐压标准为800V,形状为φ7×2.5mm)按照实施方案1相同的方法对上述半导体热敏电阻前瓷体进行超声清洗,丝网印刷活化浆料2#和直接沉积一层金属铜电极。经干燥和浸锡后,直接进行电性能测定:其结果见表3。Select the MZ41-08B3K25M800/85L type thermistor front ceramic body produced by Anshan Zhongpu Electronic Equipment Co., Ltd. (standard resistance value is 200-300Ω, withstand voltage standard is 800V, shape is φ7×2.5mm) according to the same implementation plan 1 Methods Ultrasonic cleaning was performed on the front ceramic body of the above-mentioned semiconductor thermistor, the activation paste 2# was screen-printed and a layer of metal copper electrode was directly deposited. After drying and tin dipping, the electrical properties were measured directly: the results are shown in Table 3.
表3.实施例3中MZ41-08B3K25M800/85L型热敏电阻的电性能The electrical performance of MZ41-08B3K25M800/85L type thermistor in table 3. embodiment 3
由表3结果分析可知,尽管MZ41-08B3K25M800/85L型热敏电阻在焊接前R25阻值较高,经焊接后,其R25电阻值,抗拉力实验和最高耐电压测试指标均能满足生产要求。From the analysis of the results in Table 3, it can be seen that although the R 25 resistance value of the MZ41-08B3K25M800/85L type thermistor is relatively high before welding, after welding, its R 25 resistance value, tensile test and maximum withstand voltage test indicators can all meet Production requirements.
实施例4Example 4
选用MZ41-03B3K40N600/75S型热敏电阻前瓷体(鞍山中普电子设备有限公司生产),其标准阻值为300-500Ω,耐压标准为600Vac,形状为3×3mm。按照实施方案1对上述热敏电阻瓷体进行超声清洗10分钟。干燥后,用手工方法将活化浆料3#被覆到热敏电阻瓷体需金属化的部位。经650℃条件下高温活化。然后在化学镀镍池中沉积低于1μm的Ni-P合金镀层。接着迅速转移到55℃化学镀铜液中,施镀20分钟取出,经自来水漂洗和丙酮脱水后,迅速在烘箱中干燥20分钟。经浸锡后直接进行电性能测定。其测定结果见表4。The front ceramic body of MZ41-03B3K40N600/75S type thermistor (produced by Anshan Zhongpu Electronic Equipment Co., Ltd.) is selected. The standard resistance value is 300-500Ω, the withstand voltage standard is 600V ac , and the shape is 3×3mm. According to Embodiment 1, the ceramic body of the thermistor was ultrasonically cleaned for 10 minutes. After drying, manually apply activation slurry 3# to the part of the thermistor ceramic body to be metallized. It is activated by high temperature at 650°C. Then a Ni-P alloy coating below 1 μm is deposited in an electroless nickel bath. Then quickly transfer to 55°C electroless copper plating solution, take out after plating for 20 minutes, rinse with tap water and dehydrate with acetone, and dry in oven for 20 minutes quickly. The electrical properties were measured directly after tin immersion. The measurement results are shown in Table 4.
表4.实施例4中MZ41-03B3K40N600/75S热敏电阻的性能(未热处理)Table 4. Performance of MZ41-03B3K40N600/75S thermistor in embodiment 4 (without heat treatment)
如果化学镀铜后发现镀层较薄,并有缺陷时,可用自来水清洗后,再放入化学镀铜液中施镀10min。并按照实施例4相同的方法漂洗和干燥。经二次镀铜的MZ41-03B3K40N600/75S型热敏电阻再经浸锡后进行电性能测试,其结果见表5。If the plating layer is found to be thin and has defects after electroless copper plating, it can be washed with tap water, and then placed in the electroless copper plating solution for 10 minutes of plating. And rinse and dry according to the same method as in Example 4. The electrical properties of the MZ41-03B3K40N600/75S thermistor after secondary copper plating were tested after immersion tin, and the results are shown in Table 5.
表5.经二次镀铜的MZ41-03B3K40N600/75S型热敏电阻的性能(未热处理)Table 5. Performance of MZ41-03B3K40N600/75S thermistor after secondary copper plating (without heat treatment)
由表5可知,经二次镀铜的热敏电阻其电性能指标仍能满足生产要求。It can be seen from Table 5 that the electrical performance index of the thermistor after secondary copper plating can still meet the production requirements.
由上述热敏电阻的电性能分析发现,大约低于10%的热敏电阻样品不能满足最高耐电压要求。可能由于镀液中的离子向瓷体内迁移。导致耐电压性能略有降低。因此,按照实施例1相同的方法对MZ41-03B3K40N600/75S前瓷体进行超声清洗,直至在800℃的条件下高温活化5min。然后浸在4-6个碳原子的醇和环己醇中1h,接着按照实施例1相同的方法进行化学镀镍和化学镀铜形成铜电极。经漂洗,脱水干燥和浸锡后,直接进行耐压测定。其28只样品中,2只超过750V,其余均在600V以上。此结果表明,经过上述的方法处理之后,经化学镀铜工艺形成的铜电极其耐电压性能明显高于被覆铝浆和银浆形成银电极的热敏电阻。According to the electrical performance analysis of the above thermistor, it is found that less than 10% of the thermistor samples cannot meet the highest withstand voltage requirement. It may be due to the migration of ions in the plating solution into the ceramic body. Resulting in a slight decrease in withstand voltage performance. Therefore, the MZ41-03B3K40N600/75S pre-ceramic body was ultrasonically cleaned according to the same method as in Example 1 until it was activated at a high temperature of 800° C. for 5 minutes. Then immerse in alcohol and cyclohexanol with 4-6 carbon atoms for 1 h, then carry out electroless nickel plating and electroless copper plating according to the same method as in Example 1 to form copper electrodes. After rinsing, dehydration, drying and immersion in tin, the withstand voltage test is carried out directly. Among its 28 samples, 2 exceed 750V, and the rest are above 600V. This result shows that after the above-mentioned treatment, the withstand voltage performance of the copper electrode formed by the electroless copper plating process is significantly higher than that of the thermistor formed by coating the aluminum paste and the silver paste to form the silver electrode.
本发明的局部金属化工艺可提高劳动生产率2倍以上,其原料成本仅是原来的25%。The partial metallization process of the present invention can increase the labor productivity more than 2 times, and its raw material cost is only 25% of the original.
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