SF
6The checking table of gas density and pressure monitoring device and method of calibration
Technical field
The present invention relates to a kind of overall calibration equipment of electrical installation, particularly a kind of SF
6The checking table of gas density and pressure monitoring device and method of calibration.
Background technology
SF
6Gas density and pressure monitoring device (SF
6Density monitor) has been widely used in the electrical engineerings such as high voltage power distribution switch, high-tension distribution equipment, high-power transformer, promoted the fast development of power industry.SF
6Gas density and pressure monitoring device is one of key element of electric switch, and it is used for monitoring SF
6SF in the electrical equipment body
6The variation of gas density, its performance encircle well and directly have influence on SF
6The safe and reliable operation of electrical equipment.Be installed on on-the-spot SF
6Gas density and pressure monitoring device is because of often action, the normal phenomenon that dumb or poor contact of contacts occur moving through back after a while, and what have also the temperature compensation degradation can occur, causes SF when variation of ambient temperature easily
6The gas density and pressure monitoring device misoperation, so power department has been stipulated experiment rules: each SF
6The electric switch applying unit must be regularly to SF
6Gas density and pressure monitoring device carries out verification.
Present domestic SF
6The tester of density-pressure monitoring device is the portable tester that can take field test to, and there is following shortcoming in this tester:
1. also relatively backward aspect method of testing and measuring accuracy.
2. once inflate the problem of interface and secondary connection interface dismounting difficulty, change if any density monitor in batch, the unusual difficulty of verification at the scene can only be placed on verification on the overall calibration platform in the laboratory of constant temperature to the density monitor that changes.
3. the force value under the verification environment temperature at the scene, equivalent pressure value when then the force value under this temperature being converted to 20 ℃, relative pressure value during again with 20 ℃ is judged the performance of density monitor as standard value, thereby can not verification goes out the temperature compensation performance of density monitor.
4. can not reclaim the SF of test usefulness
6Gas.
Summary of the invention
The objective of the invention is in order to overcome the deficiencies in the prior art, a kind of SF of time saving and energy saving, precise and high efficiency is provided
6The checking table of gas density and pressure monitoring device and method of calibration, the precision height of this device verification, the SF that verification test is used
6Gas is recyclable.
Realize that a kind of technical scheme of the object of the invention is: a kind of SF
6The checking table of gas density and pressure monitoring device comprises that the operation cabinet, that a high-low temperature chamber, an operator's console, are connected the operator's console rear end is located at operation main frame cashier's office in a shop, and this main frame comprises some tested SF that are connected in parallel
6The interface of gas density and pressure monitoring device, one and tested SF
6Air-path control system, a computing machine, a touching display screen that links to each other with computing machine and a printer that the interface of gas density and pressure monitoring device links to each other, described air-path control system comprises a vacuum pump, an air reservoir, a working cylinder and a drive motor, wherein
Described vacuum pump links to each other the delivery outlet of interface switch valve and tested SF with the input port of barometric pressure sensor, vacuum pump solenoid valve, line-pressure sensor, temperature sensor and interface switch valve successively by first pipeline
6The interface of gas density and pressure monitoring device connects;
Described air reservoir links to each other with the input port of air reservoir pressure transducer, air reservoir switch valve and air reservoir solenoid valve successively by second pipeline, and the delivery outlet of air reservoir solenoid valve links to each other with working cylinder;
Described working cylinder links to each other with the input port of total solenoid valve of gas circuit and gas circuit master switch valve successively by the 3rd pipeline, the delivery outlet of gas circuit master switch valve and first pipeline connection and between temperature sensor and line-pressure sensor;
The output shaft of described drive motor is connected with the piston of working cylinder;
Described vacuum pump solenoid valve, air reservoir solenoid valve, the total solenoid valve of gas circuit, drive motor, barometric pressure sensor, line-pressure sensor, air reservoir pressure transducer and temperature sensor are connected with computing machine by the test signal line respectively;
Described computing machine and tested SF
6Link to each other by the test signal line between the gas density and pressure monitoring device.
Above-mentioned SF
6The checking table of gas density and pressure monitoring device wherein, also connects a frequency converter on the described drive motor, this frequency converter is connected with computing machine by the test signal line.
Above-mentioned SF
6The checking table of gas density and pressure monitoring device, wherein, described computing machine also connects a warning drive unit by signal wire.
Any one above-mentioned SF
6The checking table of gas density and pressure monitoring device, wherein,
Described touching display screen is arranged on the front panel of operation cabinet, also is provided with power light, power switch, alarm lamp and alarm buzzer on this panel;
Described tested SF
6The interface of gas density and pressure monitoring device and interface switch valve are arranged in the window of offering on the side panel of operation cabinet;
Described air reservoir switch valve and gas circuit master switch valve are arranged in another window of offering on the side panel of operation cabinet;
In the window that described printer setup is offered on the another side panel of operation cabinet.
Realize that the another kind of technical scheme of the object of the invention is: a kind of SF
6The method of calibration of gas density and pressure monitoring device is executed in above-mentioned SF
6The checking table of gas density and pressure monitoring device, this method comprises the following steps:
Step 1 is with SF to be measured
6Gas density and pressure monitoring device is installed on the interface of checking table, and connects computing machine by the test signal line;
Step 2 is opened gas circuit master switch valve and air reservoir switch valve, and touching display screen shows the initial interface of test;
Step 3, according to the interface prompt of touching display screen air-path control system is carried out:
A. pipeline vacuumizes, and only carries out when main frame is just opened, and the vacuum tightness parameter is set earlier, and manually opened vacuum pump solenoid valve and startup vacuum pump vacuumize first pipeline and air reservoir then;
B. give the air reservoir tonifying Qi, adopt external gas cylinder that air reservoir is replenished SF
6Gas, the pressure of the body of inflating is not more than 1.3MPa, and inflation finishes back air reservoir solenoid valve and closes down interface switch valve after touching display screen is jumped out the window that resets automatically;
C. give the working cylinder aerating, start drive motor so that the piston of working cylinder is positioned at the middle part of working cylinder, this moment, the air reservoir solenoid valve was opened, and gave the working cylinder aerating by air reservoir;
Step 4, according to the interface prompt collection of touching display screen with checking parameter is set:
A. click the contact testing button, select tested SF earlier
6The type of gas density and pressure monitoring device reaches whether be with alarm for high voltage, sets rated pressure value and contact setting value then;
B. gather ambient temperature value and be input to computing machine by temperature sensor;
C. gather the pipeline force value and be input to computing machine by line-pressure sensor, reach by the computer control line pressure in the scope of setting value;
Step 5 is to tested SF
6Gas density and pressure monitoring device carries out the contact Performance Detection under the normal temperature;
Step 6 is with tested SF
6Gas density and pressure monitoring device is placed on the contact Performance Detection when high-low temperature chamber is interior to carry out high low temperature to it;
Step 7 reclaims to detect and uses SF
6Gas;
Step 8, printing reports is also judged tested SF
6Whether gas density and pressure monitoring device is qualified.
Above-mentioned SF
6The method of calibration of gas density and pressure monitoring device, wherein, when carrying out described step 5: earlier every standard value of tested device is input in the information input frame on the interface and clicks and determine, then computing machine is to tested SF
6The gas density and pressure monitoring device pressurization, after being pressurized to above nominal density value or arrival alarm for high voltage value, then return decompression, when turning back to the nominal density value, the actual indicated value of range estimation tested device also is input to the information input frame that occurs on the interface, continues then to return, when the locking value that turns back to less than tested device, pressurize and repeat above-mentioned test, triplicate carries out systematic analysis according to the contact value that is write down at last altogether.
Above-mentioned SF
6The method of calibration of gas density and pressure monitoring device, wherein, when the described step 6 of execution: select probe temperature and input rated pressure value and contact setting value earlier, click the trace routine of corresponding high low temperature test button startup then with step 5; The adjusting temperature of described high-low temperature chamber is-30 ℃~70 ℃.
Above-mentioned SF
6The method of calibration of gas density and pressure monitoring device, wherein, need carry out after whole detection is finished when carrying out described step 7: the piston by the computer control working cylinder moves, and makes gas backstreaming in the pipeline interior and close the total solenoid valve of gas circuit to working cylinder;
Above-mentioned SF
6The method of calibration of gas density and pressure monitoring device, wherein, the environment temperature of described temperature sensor senses is-10 ℃~60 ℃; The precision of described line-pressure sensor is 0.25 grade.
SF of the present invention
6The technical scheme of the checking table of gas density and pressure monitoring device has following advantage:
1. increasingly automated by computer-controlled calibrating and test operation;
2. the working cylinder that has the intelligent pressure sensor monitoring replaces manual operation by the system controlled by computer motor, and is time saving and energy saving, precise and high efficiency;
3. integrate vacuumize, inflation and tonifying Qi, machine control is to SF as calculated
6Gas density and pressure monitoring device is realized intelligent automatic inflation, so that carry out high low temperature temperature compensation test;
4. with the computer display of being furnished with touch-screen, convenient, fast and directly perceived;
5. can examine and determine the SF that detects same model simultaneously in batches
62~4 of gas density and pressure monitoring devices;
6. by record queries, analytic statistics, the report output of computer realization to historical data; By the configuration software programming, realize vivid, lively, directly perceived, friendly operation control interface;
7. the SF that verification test is used in the operator's console
6Gas is recyclable;
8. have sound, the light warning function that freely to select.
Description of drawings
Fig. 1 is SF of the present invention
6The structural representation of the checking table of gas density and pressure monitoring device;
Fig. 2 is SF of the present invention
6The synoptic diagram of the air-path control system of the checking table of gas density and pressure monitoring device;
Fig. 3 is SF of the present invention
6The illustrative view of functional configuration of the checking table of gas density and pressure monitoring device.
Embodiment
The present invention is described in further detail below in conjunction with accompanying drawing and instantiation.
See also Fig. 1, SF of the present invention
6The checking table of gas density and pressure monitoring device comprises that operation cabinet 2, that a high-low temperature chamber (not shown), an operator's console 1, are connected operator's console 1 rear end is located at the main frame on the operation cabinet 2, and this main frame comprises some tested SF that are connected in parallel
6The interface 3 of gas density and pressure monitoring device, one and tested SF
6Air-path control system, a computing machine, a touching display screen that links to each other with computing machine 4 and printer 5 that the interface 3 of gas density and pressure monitoring device 10 links to each other; Touching display screen 4 is arranged on the front panel 20 of operation cabinet 2, also is provided with power light 201, power switch 202, alarm lamp 203 and alarm buzzer 204 on this panel 20; Printer 5 is arranged in the window of offering on the right flank panel 21 of operation cabinet 2.
See also Fig. 2 again, air-path control system comprises a vacuum pump 6, an air reservoir 7, a working cylinder 8 and a drive motor 9, wherein,
Vacuum pump 6 links to each other the delivery outlet of interface switch valve 65 and tested SF with the input port of barometric pressure sensor 61, vacuum pump solenoid valve 62, line-pressure sensor 63, temperature sensor 64 and interface switch valve 65 successively by first pipeline 60
6The interface 3 of gas density and pressure monitoring device 10 connects; Tested SF
6The interface 3 of gas density and pressure monitoring device 10 and interface switch valve 65 are arranged in the window of offering on the Left-Hand Panel 22 of operation cabinet 2;
Barometric pressure sensor 61 induced environment pressure are used to adjust tested SF
6The initial value of gas density and pressure monitoring device; Temperature sensor 64 is gathered ambient temperature value and also is input to computing machine, and the force value the when force value that is used for recording under current environment temperature is converted to 20 ℃ of normal temperature is compared by the normal pressure value of computing machine to 20 ℃ of this force value and normal temperature; Line-pressure sensor 63 induction pipeline force value also are input to computing machine, are used for current line pressure is contrasted tested SF
6The pressure that the gas density and pressure monitoring device pointer is shown, thus the effect of verification obtained; The precision of this line-pressure sensor 63 is greater than tested SF
6The precision of gas density and pressure monitoring device, the precision of the line-pressure sensor 63 in the checking table of the present invention is 0.25 grade, well beyond general precision be 1.5 grades tested SF
6Gas density and pressure monitoring device is so the quality of verification reaches precise and high efficiency;
Air reservoir 7 links to each other with the input port of air reservoir pressure transducer 71, air reservoir switch valve 72 and air reservoir solenoid valve 73 successively by second pipeline 70, and the delivery outlet of air reservoir solenoid valve 73 links to each other with working cylinder 8; The force value of air reservoir pressure transducer 71 induction air reservoirs 7 also is input to computing machine, is used to control the pressure of air reservoir 7;
Working cylinder 8 links to each other with the input port of total solenoid valve 81 of gas circuit and gas circuit master switch valve 82 successively by the 3rd pipeline 80, and the delivery outlet of gas circuit master switch valve 82 is communicated with first pipeline 60 and between temperature sensor 64 and line-pressure sensor 63;
Air reservoir switch valve 72 and gas circuit master switch valve 82 are arranged in another window of offering on the side panel 22 of operation cabinet 2;
The output shaft of drive motor 9 is connected with the piston 83 of working cylinder 8, by the move left and right of drive motor 9 control pistons 83; Also connect a frequency converter 90 on the drive motor 9, this frequency converter 90 is connected with computing machine by the test signal line.
Vacuum pump solenoid valve 62, air reservoir solenoid valve 73, the total solenoid valve 81 of gas circuit, drive motor 9, barometric pressure sensor 61, line-pressure sensor 63, air reservoir pressure transducer 71 and temperature sensor 64 are connected with computing machine by the test signal line respectively;
Computing machine and tested SF
6Link to each other by the test signal line between the gas density and pressure monitoring device 10;
Computing machine also connects a warning drive unit by signal wire.
See also Fig. 3 again, SF of the present invention
6The method of calibration of gas density and pressure monitoring device is executed in above-mentioned SF
6The checking table of gas density and pressure monitoring device, this method comprises the following steps:
Step 1 is with SF to be measured
6Gas density and pressure monitoring device 10 is installed on the interface 3 of checking table, and connects computing machine by the test signal line;
Step 2 is opened gas circuit master switch valve 82 and air reservoir switch valve 72, and touching display screen 4 shows the initial interface of test;
Step 3, according to the interface prompt of touching display screen 4 air-path control system is carried out:
A. pipeline vacuumizes, and only carries out when main frame is just opened, and the vacuum tightness parameter is set earlier, and manually opened vacuum pump solenoid valve 62 and startup vacuum pump 6 vacuumize first pipeline 60 and air reservoir 7 then;
B. give air reservoir 7 tonifying Qi, adopt external gas cylinder that air reservoir 7 is replenished SF
6Gas, the pressure of the body of inflating is not more than 1.3MPa, pressure by the air reservoir pressure transducer 71 induction bodies of inflating, make the pressure of the body of inflating be not more than 1.3MPa, inflation finishes back air reservoir solenoid valve 72 and closes down interface switch valve 65 after touching display screen 4 is jumped out the window that resets automatically;
C. give working cylinder 8 aeratings, start drive motor 9 so that the piston 83 of working cylinder 8 is positioned at the middle part of working cylinder 8, this moment, 73 unlatchings of air reservoir solenoid valve were given working cylinder 8 aeratings by air reservoir 7;
Step 4, according to the interface prompt collection of touching display screen 4 with checking parameter is set:
A. click the contact testing button, select tested SF earlier
6The type of gas density and pressure monitoring device 10 reaches whether be with alarm for high voltage, sets rated pressure value and contact setting value then; After clicking the contact testing button, the type selecting of tested device 10 appears in the interface, two kinds of relative pressure table and absolute pressure gauges are arranged, whether the selection with alarm for high voltage appears in the interface after selecting, the parameter setting frame occurs after selecting, in the parameter setting frame, all data all need to set, if have only a locking test point, then need another locking frame is filled out identical value;
B. gather ambient temperature value and be input to computing machine by temperature sensor 64; The environment temperature of temperature sensor 64 inductions is-10 ℃~60 ℃;
C. gather the pipeline force value and be input to computing machine by line-pressure sensor 63, reach by the computer control line pressure in the scope of setting value; The precision of line-pressure sensor 63 is 0.25 grade;
Step 5 is to tested SF
6Gas density and pressure monitoring device 10 carries out the contact Performance Detection under the normal temperature: earlier every standard value of tested device 10 is input in the information input frame on the interface and clicks and determine, these standard values comprise alarm for high voltage value, nominal density value, low pressure alarming value and locking value, and then computing machine is to tested SF
6The gas density and pressure monitoring device pressurization, after being pressurized to above nominal density value or arrival alarm for high voltage value, then return decompression, when turning back to the nominal density value, the actual displayed value of range estimation tested device 10 also is input to the information input frame that occurs on the interface, continues then to return, when the locking value that turns back to less than tested device 10, pressurize and repeat above-mentioned test, triplicate carries out systematic analysis according to the contact value that is write down at last altogether;
Step 6 is with tested SF
6Gas density and pressure monitoring device is placed 10 contact Performance Detection when in high-low temperature chamber it being carried out high low temperature: select probe temperature and input rated pressure value and contact setting value earlier, click corresponding high low temperature test button then and start trace routine with step 5; The adjusting temperature of high-low temperature chamber is-30 ℃~70 ℃;
Step 7 reclaims to detect and uses SF
6Gas needs to carry out after whole detection is finished: by computer control drive motor 9 piston 83 of working cylinder 8 is moved, so that the gas backstreaming in the pipeline is interior and close the total solenoid valve 81 of gas circuit to working cylinder 8;
Step 8, printing reports is also judged tested SF
6Whether gas density and pressure monitoring device 10 is qualified.
SF of the present invention
6The checking table of gas density and pressure monitoring device is in test process moment at the beginning, computing machine can be done a detection to the air pressure in the pipeline, if the air pressure of pipeline then reset to a lower atmospheric pressure value earlier greater than any one value that needs detect at that time, and then pressure rises and detection, it is fixed that the speed of drive motor 9 is come according to desired level, near setting value, then speed is slow more more, when ratings arrives, the total solenoid valve 81 of gas circuit cuts out, and the speed of drive motor 9 is zero.
Behind a plurality of tables of test, gas in the working cylinder 8 can become very thin, the situation that the gas deficiency at this moment will occur, promptly when arriving limit on the left, piston 83 pressure gass of working cylinder 8 still can not reach rated pressure value or alarm for high voltage value, the information bar that " working cylinder air pressure is not enough; tonifying Qi begins ... " appears in this moment, controlling and driving motor 9 pulling pistons 83 move to the right simultaneously, stop when arriving working cylinder 8 middle parts, and open air reservoir solenoid valve 73 automatically, give working cylinder 8 pressurizations, detect charge pressure by air reservoir pressure transducer 71 simultaneously, automatically close air reservoir solenoid valve 73 after arriving the gaseous tension that needs, test job is proceeded.When the gaseous tension in the air reservoir 7 during less than 0.3MPa, system can be prompted to air reservoir 7 tonifying Qi.
The frequency of operation of the scalable drive motor 9 of frequency converter 90: coarse adjustment is turned left piston 83, turn right, drive motor 9 is the frequency movements with 30 hertz, fine tuning is turned left piston 83, turn right, drive motor 9 is the frequency movements with 5 hertz, this function can still not reach under the required barometric information after the inflation at working cylinder 8 automatically, open from air reservoir 7 to working cylinder 8 air reservoir solenoid valve 73, give working cylinder 8 pressurizations, when working cylinder 8 internal pressures are too high, can carry out drive motor 9 is carried out from the coarse adjustment to the fine tuning, so that the pressure in the working cylinder 8 reaches required convenient pressure.
SF of the present invention
6The checking table of gas density and pressure monitoring device adopts microcomputer technology and totally-enclosed SF
6Gas-circulating system is selected high-performance pressure sensor and temperature sensor for use, has solved present laboratory to SF
6The gas density and pressure monitoring device checking precision requires high, totally-enclosed SF
6The problem of gas circulation difficulty.This overall calibration equipment tested SF that samples simultaneously
6Gaseous tension and temperature during the gas density and pressure monitoring device action, and the normal pressure value when being converted into 20 ° of C automatically, thereby finished the dynamic auto compensation of pressure, temperature, remedied on-the-spot drawback that can only verification normal temperature density monitor, therefore this overall calibration equipment need not the used constant temperature office work of traditional method of calibration, and has avoided a large amount of SF
6The waste of gas.
Above embodiment is only for the usefulness that the present invention is described, but not limitation of the present invention, person skilled in the relevant technique, under the situation that does not break away from the spirit and scope of the present invention, can also make various conversion or modification, therefore all technical schemes that are equal to also should belong to category of the present invention, should be limited by each claim.