CN101424595B - Spinneret orifice positioning and comprehensive detecting experimental apparatus for stainless steel wire rod production line - Google Patents
Spinneret orifice positioning and comprehensive detecting experimental apparatus for stainless steel wire rod production line Download PDFInfo
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- CN101424595B CN101424595B CN2008101628135A CN200810162813A CN101424595B CN 101424595 B CN101424595 B CN 101424595B CN 2008101628135 A CN2008101628135 A CN 2008101628135A CN 200810162813 A CN200810162813 A CN 200810162813A CN 101424595 B CN101424595 B CN 101424595B
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- stainless steel
- spinneret
- turbine
- stepper motor
- flange
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Abstract
The invention discloses a comprehensive detection experimental device for the positioning of spinnerules on a production line of stainless steel wire rods. A round frisbee is connected with one end of a stainless steel tube, the other end is connected with a stainless steel flange, and one end of a spiral spinning tube is fixed on the round frisbee through an iron support; a front spherical bearing support seat, a turbine and a rear spherical bearing support seat are sequentially arranged on a hollow stainless steel spindle, the turbine is engaged with a scroll bar which is connected with a step motor, and the step motor is fixed on a bearing frame of the step motor; the hollow stainless steel spindle is connected with the stainless steel flange, and the other end of the spiral spinning tube penetrates through the hollow stainless steel spindle; lines alternating between black and white are arranged on the outer circumference of the stainless steel flange, optical fiber sensors are arranged corresponding to the lines alternating between black and white on the outer circumference of the stainless steel flange, and magnetoelectric sensors are arranged on the periphery of the round frisbee. The invention can simulate the operation of production equipment, and various sensors are arranged so as to carry out experimental testing and control research in various operation states.
Description
Technical field
The present invention relates to the experimental provision of detection and localization, relate in particular to a kind of orifice of spinneret positioning AND synthesis detecting experimental apparatus FOR stainless steel wire rod production line.
Background technology
Stainless steel wire rod production line in process of production, wire rod sprays from the spinneret of Laying head with the high speed of 50-150 meter per second, spinneret is to be made of spiraltron, when weaving silk work, spiraltron is made high speed rotating.The rolled piece process becomes the wire rod of the circle with certain radius and falls on the stelmor roller-way when weaving silk spiraltron.Because have the gap between roller-way, finished product wire rod head is very easily planted between the roll gap, causes roller-way card line, make the driving motor overcurrent tripping, cause the wire rod accumulation and go out substandard products, owing to reasons such as high temperature, handle very difficulty, what influence was produced carries out in order, and brings economic loss therefrom.Generation for fear of this situation, this just need study the operation of Laying head, solve the difficult problem of head detection and localization and control, but because production on-site environment inclement condition, high temperature, at a high speed, noise, vibrations, dust and spray water mist etc., can't go deep into, the understanding of careful moving law mechanism, seem very necessary so set up to come operation mechanism, detection means etc. studied once cover orifice of spinneret location comprehensive detection experimental simulation device.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, a kind of orifice of spinneret positioning AND synthesis detecting experimental apparatus FOR stainless steel wire rod production line is provided.
Orifice of spinneret positioning AND synthesis detecting experimental apparatus FOR stainless steel wire rod production line comprises magnetoelectric transducer, the spiral spinneret, Circular flying disk, retort stand, Fibre Optical Sensor, the hollow stainless-steel tube, steel flange, preceding globe bearing supporting base, scroll bar, the stepper motor bearing support, stepper motor, back globe bearing supporting base, turbine, hollow stainless steel main shaft, Circular flying disk is connected with stainless-steel tube one end, the stainless-steel tube other end is connected with steel flange, spiral spinneret one end is fixed on the Circular flying disk by retort stand, be provided with successively on the hollow stainless steel main shaft by preceding globe bearing supporting base, turbine, back globe bearing supporting base, turbine is meshed with scroll bar, the scroll bar stepper motor is connected, stepper motor is fixed on the stepper motor bearing support, hollow stainless steel main shaft is connected with steel flange, the spiral spinneret other end passes hollow stainless steel main shaft, be provided with chequered with black and white lines at the steel flange cylindrical, the chequered with black and white lines corresponding section of steel flange cylindrical is provided with Fibre Optical Sensor, is provided with magnetoelectric transducer in the Circular flying disk periphery.
The present invention can simulate the operation of production equipment, and disposes various sensors and can carry out experiment test and Control Study under various running statuses, avoids bringing when actual industrial production is moved the danger that can not estimate.
Description of drawings
Accompanying drawing is the orifice of spinneret positioning AND synthesis detecting experimental apparatus FOR stainless steel wire rod production line structural representation;
Among the figure: magnetoelectric transducer 1, spiral spinneret 2, Circular flying disk 3, L shaped retort stand 4, Fibre Optical Sensor 5, hollow stainless-steel tube 6, stainless steel forward flange 7, preceding globe bearing supporting base 8, scroll bar 9, stepper motor bearing support 10, stepper motor 11, back globe bearing supporting base 12, turbine 13, hollow stainless steel main shaft 14.
Embodiment
As shown in drawings, orifice of spinneret positioning AND synthesis detecting experimental apparatus FOR stainless steel wire rod production line comprises magnetoelectric transducer 1, spiral spinneret 2, Circular flying disk 3, L shaped retort stand 4, Fibre Optical Sensor 5, hollow stainless-steel tube 6, steel flange 7, preceding globe bearing supporting base 8, scroll bar 9, stepper motor bearing support 10, stepper motor 11, back globe bearing supporting base 12, turbine 13, hollow stainless steel main shaft 14, Circular flying disk 3 is connected with stainless-steel tube 6 one ends, stainless-steel tube 6 other ends are connected with steel flange 7, spiral spinneret one end is fixed on the Circular flying disk 3 by retort stand 4, be provided with successively on the hollow stainless steel main shaft 14 by preceding globe bearing supporting base 8, turbine 13, back globe bearing supporting base 12, turbine 13 is meshed with scroll bar 9, scroll bar 9 stepper motors 11 are connected, stepper motor 11 is fixed on the stepper motor bearing support 10, hollow stainless steel main shaft 14 is connected with steel flange 7, spiral spinneret 2 other ends pass hollow stainless steel main shaft 14, be provided with chequered with black and white lines at steel flange 7 cylindricals, the chequered with black and white lines corresponding section of steel flange 7 cylindricals is provided with Fibre Optical Sensor 5, is provided with magnetoelectric transducer 1 in Circular flying disk 3 peripheries.
The present invention solves the detection and localization difficult problem of orifice of spinneret, and then can control accurately Laying head for deeply probing into the moving law of high speed rotating spiraltron Laying head.
Orifice of spinneret positioning AND synthesis detecting experimental apparatus FOR stainless steel wire rod production line drives operation by stepper motor 11, and step motor shaft is connected with scroll bar 9 concentric shafts cover, and is installed in axle bed 10 upper supports; Turbine 13 is positioned at hollow stainless steel main shaft 14 middle parts and fixedly connected with it, and turbine on the hollow stainless steel main shaft and the scroll bar on the step motor shaft are formed gear train, and turbine 13 is 0.1mm with scroll bar 9 back lashes, so that stable.
On globe bearing supporting base 8 and the back globe bearing supporting base 12, two groups of FYH globe bearing supporting bases were installed on the base plate before hollow stainless steel main shaft 14 two ends were installed in respectively; Hollow stainless steel main shaft front end and stainless steel rear flange welding one, stainless steel forward flange 7 and 6 welding of hollow stainless-steel tube, two flanges in front and back connect by bolt.
Solderless wrapped connection spiral spinneret 2 on circular flying disc 3 circumference of external diameter Ф 110mm aluminium alloy, the spiral spinneret is a hollow tubular, spinneret 2 is fixed on aluminium alloy disk side by L shaped retort stand 4, make circular flying disc 3 of aluminium alloy and spiral hollow spinneret 2 form one, when wire rod spuing from the hollow solenoid, along with the disk high speed rotating, just formed the wire rod of coiling with certain diameter.Spiral hollow spinneret is made by Φ 8mm stainless steel, to be spiraltron stretch and penetrate hollow stainless-steel tube 6 by involute urve head, and pass hollow stainless steel main shaft 14 always, until exposing at hollow stainless steel main shaft afterbody, wire rod will be delivered to spiraltron from spinneret by afterbody during experiment, spue from orifice of spinneret at last.
Laying head speed is regulated and control system is by stepper motor 11, the power of motor driver, several parts such as controller are formed. pass through adjustment control, provide corresponding pulsed frequency, can control and regulate stepper motor by power drive, the fixing turbine that directly drives of stepper motor and scroll bar, the turbine worm speed ratio is 1: 30, drives whole Laying head operation.
Laying head signals collecting and display system adopt Single Chip Microcomputer (SCM) system, and magnetoelectric transducer, Fibre Optical Sensor and Hall element various types of signal are amplified, imported Single Chip Microcomputer (SCM) system after the shaping, through calculation process, the result are shown on the LCD LCDs.
The present invention becomes miniaturization, incorporate simulation system with stainless steel wire rod production line orifice of spinneret mechanical system, detection system and control system.Orifice of spinneret positioning AND synthesis detecting experimental apparatus FOR stainless steel wire rod production line possesses various detection meanss.Orifice of spinneret positioning AND synthesis detecting experimental apparatus FOR stainless steel wire rod production line can carry out speed to be regulated and control.
Claims (1)
1. orifice of spinneret positioning AND synthesis detecting experimental apparatus FOR stainless steel wire rod production line, it is characterized in that comprising magnetoelectric transducer (1), spiral spinneret (2), Circular flying disk (3), L shaped retort stand (4), Fibre Optical Sensor (5), hollow stainless-steel tube (6), steel flange (7), preceding globe bearing supporting base (8), scroll bar (9), stepper motor bearing support (10), stepper motor (11), back globe bearing supporting base (12), turbine (13), hollow stainless steel main shaft (14), Circular flying disk (3) is connected with stainless-steel tube (6) one ends, stainless-steel tube (6) other end is connected with steel flange (7), spiral spinneret one end is fixed on the Circular flying disk (3) by retort stand (4), be provided with successively on the hollow stainless steel main shaft (14) by preceding globe bearing supporting base (8), turbine (13), back globe bearing supporting base (12), turbine (13) is meshed with scroll bar (9), scroll bar (9) stepper motor (11) is connected, stepper motor (11) is fixed on the stepper motor bearing support (10), hollow stainless steel main shaft (14) is connected with steel flange (7), spiral spinneret (2) other end passes hollow stainless steel main shaft (14), be provided with chequered with black and white lines at steel flange (7) cylindrical, the chequered with black and white lines corresponding section of steel flange (7) cylindrical is provided with Fibre Optical Sensor (5), is provided with magnetoelectric transducer (1) in Circular flying disk (3) periphery.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008101628135A CN101424595B (en) | 2008-12-11 | 2008-12-11 | Spinneret orifice positioning and comprehensive detecting experimental apparatus for stainless steel wire rod production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008101628135A CN101424595B (en) | 2008-12-11 | 2008-12-11 | Spinneret orifice positioning and comprehensive detecting experimental apparatus for stainless steel wire rod production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101424595A CN101424595A (en) | 2009-05-06 |
| CN101424595B true CN101424595B (en) | 2010-09-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2008101628135A Expired - Fee Related CN101424595B (en) | 2008-12-11 | 2008-12-11 | Spinneret orifice positioning and comprehensive detecting experimental apparatus for stainless steel wire rod production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101424595B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1156065A (en) * | 1995-10-19 | 1997-08-06 | 于西纳·萨西罗公司 | Process for continuous production of rolled stainless steel sheet strip and continuous production line for carrying out process |
| CN1431534A (en) * | 2003-01-28 | 2003-07-23 | 江苏中天科技股份有限公司 | Technique for producing laser welding stainless steel tubes cladded optic fiber unit |
| CN101063208A (en) * | 2006-04-28 | 2007-10-31 | 宁波宝新不锈钢有限公司 | Energy-saving method for stainless strip sulfuric acid refining continuous annealing production line hydraulic stations |
| CN201311361Y (en) * | 2008-12-11 | 2009-09-16 | 湖州职业技术学院 | Synthetic test experimental facility of spinneret location of non-corrosive steel wire production line |
-
2008
- 2008-12-11 CN CN2008101628135A patent/CN101424595B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1156065A (en) * | 1995-10-19 | 1997-08-06 | 于西纳·萨西罗公司 | Process for continuous production of rolled stainless steel sheet strip and continuous production line for carrying out process |
| CN1431534A (en) * | 2003-01-28 | 2003-07-23 | 江苏中天科技股份有限公司 | Technique for producing laser welding stainless steel tubes cladded optic fiber unit |
| CN101063208A (en) * | 2006-04-28 | 2007-10-31 | 宁波宝新不锈钢有限公司 | Energy-saving method for stainless strip sulfuric acid refining continuous annealing production line hydraulic stations |
| CN201311361Y (en) * | 2008-12-11 | 2009-09-16 | 湖州职业技术学院 | Synthetic test experimental facility of spinneret location of non-corrosive steel wire production line |
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| Publication number | Publication date |
|---|---|
| CN101424595A (en) | 2009-05-06 |
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Granted publication date: 20100915 Termination date: 20101211 |