CN101422985A - Liquid ejecting head, method for making the same, and liquid ejecting apparatus - Google Patents
Liquid ejecting head, method for making the same, and liquid ejecting apparatus Download PDFInfo
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- CN101422985A CN101422985A CNA200810170429XA CN200810170429A CN101422985A CN 101422985 A CN101422985 A CN 101422985A CN A200810170429X A CNA200810170429X A CN A200810170429XA CN 200810170429 A CN200810170429 A CN 200810170429A CN 101422985 A CN101422985 A CN 101422985A
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Abstract
本发明提供液体喷射头、该液体喷射头的制造方法及液体喷射装置,该液体喷射头能够使喷头小型化,并且能够可靠地防止液体的泄漏从而降低成本。供给部件(30)具备:设置有液体供给路径(36)的过滤器安装部件(31);设置在过滤器安装部件(31)的液体供给路径(36)的一端侧,并向过滤器安装部件(31)进行供给的供给体(32);设置在过滤器安装部件(31)和供给体(32)之间的过滤器(33),在过滤器安装部件(31)和供给体(32)的外周上设置有外侧部(34),该外侧部(34)以在过滤器安装部件(31)和供给体(32)之间夹持过滤器(33)的状态下,通过对过滤器安装部件(31)、供给体(32)及过滤器(33)进行固定的一体成形而形成,并且外侧部(34)被设置在由过滤器(33)的过滤器安装部件(31)和供给体(32)夹持的区域的周围。
The present invention provides a liquid ejection head, a method of manufacturing the liquid ejection head, and a liquid ejection device, which can reduce the size of the ejection head, reliably prevent liquid leakage, and reduce costs. The supply part (30) has: a filter mounting part (31) provided with a liquid supply path (36); (31) the supply body (32) that supplies; the filter (33) that is arranged between the filter installation part (31) and the supply body (32), between the filter installation part (31) and the supply body (32) An outer portion (34) is provided on the outer periphery of the filter mounting member (31) and the supply body (32), and the filter (33) is clamped between the filter mounting member (31) and the supply body (32). The part (31), the supply body (32) and the filter (33) are fixed integrally formed, and the outer part (34) is arranged on the filter mounting part (31) and the supply body of the filter (33). (32) Around the clamped area.
Description
通过参照引用日本专利申请即特愿2007-286681及特愿2008-033790。Japanese Patent Application No. 2007-286681 and Japanese Patent Application No. 2008-033790 are cited by reference.
技术领域 technical field
本发明涉及喷射液体的液体喷射头、该液体喷射头的制造方法及具备液体喷射头的液体喷射装置,特别是涉及喷出作为液体的油墨的喷墨式记录头、其制造方法及喷墨式记录装置。The present invention relates to a liquid ejection head for ejecting a liquid, a method for manufacturing the liquid ejection head, and a liquid ejection device provided with the liquid ejection head, and more particularly, to an ink jet recording head for ejecting ink as a liquid, a method for manufacturing the same, and an ink jet recording head. recording device.
背景技术 Background technique
在作为液体喷射头的代表例的喷墨式记录头中,通常是将油墨从填充油墨的液体贮存机构即墨盒,经由在可拆装地被插入于该墨盒的成为油墨供给体的油墨供给针及保持墨盒的墨盒壳体等供给部件上形成的油墨流路向头主体进行供给,通过让设置于头主体的压电元件等压力发生机构,将向头主体供给的油墨自喷嘴喷出。In an inkjet type recording head as a representative example of a liquid ejection head, ink is usually supplied from an ink cartridge, which is a liquid storage mechanism filled with ink, through an ink supply needle serving as an ink supply body detachably inserted into the ink cartridge. The ink channel formed on the supply member such as the ink cartridge case holding the ink cartridge supplies to the head main body, and the ink supplied to the head main body is ejected from the nozzle by a pressure generating mechanism such as a piezoelectric element provided on the head main body.
在这种喷墨式记录头中,如果将在墨盒的油墨内存在的气泡或在装卸墨盒时油墨内混入的气泡向头主体供给时,存在因该气泡导致的字点脱落等喷出中断产生这种问题。为了解决这种问题,在被插入于墨盒中的油墨供给针和供给部件之间设置有用于排除油墨内气泡及废料等过滤器(例如,参照专利文献1)。In this type of inkjet recording head, when the air bubbles present in the ink of the ink cartridge or the air bubbles mixed in the ink when the ink cartridge is attached or detached are supplied to the head main body, ejection interruptions such as drop-off of dots due to the air bubbles may occur. This kind of problem. In order to solve this problem, a filter for removing air bubbles and waste in the ink is provided between the ink supply needle inserted into the ink cartridge and the supply member (for example, refer to Patent Document 1).
另外,这种过滤器和供给部件通过热熔敷等而固定,油墨供给针和供给部件通过超声波熔敷等而固定。In addition, such a filter and a supply member are fixed by heat welding or the like, and the ink supply needle and the supply member are fixed by ultrasonic welding or the like.
专利文献1:日本特开2000-211130号公报Patent Document 1: Japanese Patent Laid-Open No. 2000-211130
但是,在专利文献1的结构中,由于在固定供给部件的油墨供给针的区域设置有过滤器,所以需要与过滤器的面积相对应的区域,并且需要用于在供给部件上分别独立地熔敷油墨供给针和过滤器的区域,因此,存在以下问题,即无法缩短相邻的油墨供给针的间隔,从而导致喷头大型化。However, in the structure of Patent Document 1, since the filter is provided in the region where the ink supply needle of the supply member is fixed, an area corresponding to the area of the filter is required, and it is necessary to independently melt the ink on the supply member. Therefore, there is a problem that the distance between adjacent ink supply needles cannot be shortened, resulting in an increase in the size of the head.
另外,在专利文献1的结构中,为了实现喷头小型化而将过滤器的面积过分地减小时,动压力会提高,因此,存在必须提高驱动压电元件及发热元件等压力发生机构的驱动电压的问题。In addition, in the structure of Patent Document 1, when the area of the filter is excessively reduced in order to realize the miniaturization of the shower head, the dynamic pressure will increase, so there is a need to increase the driving voltage for driving the pressure generating mechanism such as the piezoelectric element and the heating element. The problem.
另外,这种问题不仅仅存在于喷墨式记录头,喷射除油墨以外的液体的喷射头中也同样存在。In addition, such a problem exists not only in the inkjet type recording head, but also in the ejection head ejecting liquid other than ink.
发明内容 Contents of the invention
本发明是鉴于这种状况而作出的,其目的在于提供一种能够使头小型化的液体喷射头、其制造方法及液体喷射装置。The present invention has been made in view of such circumstances, and an object of the present invention is to provide a liquid ejection head capable of downsizing the head, a method of manufacturing the same, and a liquid ejection device.
为了实现上述目的,本发明提供一种液体喷射头,其具备:喷射由液体贮存机构供给的液体的头主体;设有从所述液体贮存机构向该头主体供给所述液体的液体供给路径的供给部件;其特征在于,In order to achieve the above objects, the present invention provides a liquid ejection head comprising: a head body for ejecting liquid supplied from a liquid storage mechanism; and a liquid supply path for supplying the liquid from the liquid storage mechanism to the head body. supply part; characterized in that,
所述供给部件具备:设有所述液体供给路径的过滤器安装部件;向所述过滤器安装部件供给所述液体的供给体;设置在所述过滤器安装部件和所述供给体之间的过滤器,The supply member includes: a filter attachment member provided with the liquid supply path; a supply body for supplying the liquid to the filter attachment member; filter,
所述供给设有外侧部,该外侧部通过将所述过滤器安装部件、所述供给体及所述过滤器进行固定的一体成形而形成,并且该该外侧部被设置在由所述过滤器的所述过滤器安装部件和所述供给体所夹持的区域的周围。The supply is provided with an outer portion formed by integral molding of the filter mounting member, the supply body, and the filter, and the outer portion is provided on the Around the area where the filter mounting part and the supply body are clamped.
在这样的方式中,利用外侧部将过滤器安装部件、过滤器及供给体进行固定而一体化,由此,不需要用于在过滤器安装部件上分别独立熔敷供给体及过滤器的区域,而可扩大过滤器的有效面积,缩短相邻的供给体的间隔,从而能够使喷头小型化。In such a form, the filter mounting member, the filter, and the supply body are fixed and integrated by the outer portion, thereby eliminating the need for an area for independently welding the supply body and the filter to the filter mounting member. , and the effective area of the filter can be enlarged, the interval between adjacent supply bodies can be shortened, and the shower head can be miniaturized.
在此,优选的是,所述过滤器突出设置至由所述过滤器安装部件和所述供给体夹持的区域的外侧,且突出至由该过滤器的所述过滤安装部件和所述供给体夹持的区域的外侧的区域的一部分利用所述外侧部夹持。由此,可利用外侧部可靠地保持过滤器,从而能够可靠地防止产生过滤器的卷曲及脱落。Here, it is preferable that the filter protrudes to the outside of the region sandwiched by the filter mounting member and the supply body, and protrudes to the filter mounting member of the filter and the supply body. A part of the outer region of the region sandwiched by the body is sandwiched by the outer portion. Thereby, the filter can be reliably held by the outer portion, and it is possible to reliably prevent the filter from being curled and dropped.
另外,优选的是,在利用所述过滤器的所述外侧部夹持的区域设置多个贯通孔。由此,在通过一体成形而形成外侧部时,外侧部可以以穿过过滤器的贯通孔的状态而可靠地形成,从而能够可靠地密封液体流路,并能够防止液体的泄漏。In addition, it is preferable that a plurality of through-holes are provided in a region sandwiched by the outer portion of the filter. Accordingly, when forming the outer portion by integral molding, the outer portion can be reliably formed in a state of passing through the through-hole of the filter, thereby reliably sealing the liquid flow path and preventing liquid leakage.
另外,优选的是,在与所述过滤器安装部件及所述供给体的至少一侧的周缘部的外侧部对应的区域,设置有将夹持过滤器的一侧的面和其相反侧的面连通的贯通孔。由此,可与外侧部、过滤器安装部件及所述供给的至少一个一体化加固,另外,由于在成形时起放气孔作用,所以可以良好地进行外侧部的成形。In addition, it is preferable that, in a region corresponding to the outer portion of at least one peripheral edge portion of the filter mounting member and the supply body, there is provided a surface for sandwiching the filter on one side and its opposite side. Surface-connected through-holes. Thereby, at least one of the outer portion, the filter mounting member, and the supply can be integrally reinforced, and since the vent holes function as vent holes during molding, the outer portion can be formed satisfactorily.
另外,优选的是,所述过滤器中,在从由所述过滤器安装部件和所述供给体夹持的区域至其外侧区域以沿圆周方向呈不连续的方式设置多个贯通孔。由此,通过在过滤器上设置贯通孔,在一体成形而形成外侧部时,能够可靠地在液体流路的周围形成外侧部,从而能够可靠地对液体流路进行密封,并能够防止液体的泄漏。In addition, it is preferable that the filter has a plurality of through-holes discontinuously provided in the circumferential direction from a region sandwiched between the filter attachment member and the supply body to an outer region thereof. Thus, by providing the through-hole on the filter, when the outer portion is formed by integral molding, the outer portion can be reliably formed around the liquid flow path, so that the liquid flow path can be reliably sealed, and liquid leakage can be prevented. leakage.
另外,优选的是,所述过滤器的周缘部由所述过滤器安装部件和所述供给体夹持。由此,能够可靠地夹持至过滤器的周缘部,并防止过滤器的周缘部的卷曲及脱落。Moreover, it is preferable that the peripheral edge part of the said filter is sandwiched by the said filter attachment member and the said supply body. Thereby, it becomes possible to securely clamp to the peripheral edge part of a filter, and to prevent curling and fall-off of the peripheral edge part of a filter.
另外,优选的是,所述过滤器分别独立地设置于多个液体供给路径。由此,即使是独立地设置过滤器,也能够得到作为过滤器的功能。In addition, it is preferable that the filters are independently provided in a plurality of liquid supply paths. Thereby, even if a filter is provided independently, the function as a filter can be acquired.
另外,优选的是,所述过滤器连续设置在多个液体供给路径上。由此,无需使过滤器的尺寸一致而切断的工序,并且可以使部件件数减少,从而简单化制造工序。In addition, it is preferable that the filter is continuously provided on a plurality of liquid supply paths. This eliminates the need for a step of cutting the filter to match its size, and reduces the number of components, thereby simplifying the manufacturing process.
另外,本发明的其它方式提供一种液体喷射装置,其特征在于,具备上述方面所述的液体喷射头。由此,能够实现小型化及低成本化的液体喷射装置。In addition, another aspect of the present invention provides a liquid ejecting device including the liquid ejecting head described in the above aspect. Accordingly, a downsized and low-cost liquid ejecting device can be realized.
另外,本发明的其它方式提供一种液体喷射头的制造方法,所述液体喷射头具备:喷射由液体贮存机构供给的液体的头主体;设有向该头主体供给所述液体的液体供给路径的供给部件,所述供给部件具备:设有所述液体供给路径的过滤器安装部件;向所述过滤器安装部件供给液体的供给体;设置在所述过滤器安装部件和所述供给体之间的过滤器,In addition, another aspect of the present invention provides a method of manufacturing a liquid ejection head including: a head body that ejects a liquid supplied from a liquid storage mechanism; and a liquid supply path that supplies the liquid to the head body. A supply part, the supply part includes: a filter mounting part provided with the liquid supply path; a supply body that supplies liquid to the filter mounting part; and is provided between the filter mounting part and the supply body between filters,
所述液体喷射头的制造方法的特征在于,The method of manufacturing the liquid jet head is characterized in that,
使所述过滤器夹持在所述过滤器安装部件和所述供给体之间,并且,通过在由所述过滤器的所述过滤器安装部件和所述供给体夹持的区域内以连续的方式一体成形而形成所述外侧部,从而一体化固定所述过滤器安装部件、所述供给体及所述过滤器。clamping the filter between the filter mounting part and the supply body, and passing through the region clamped by the filter mounting part and the supply body of the filter in continuous The outer part is formed by integral molding, thereby integrally fixing the filter mounting member, the supply body, and the filter.
在这样的方式中,利用外侧部将过滤器安装部件、过滤器及供给体进行固定并一体化,由此,不需要用于在过滤器安装部件上将供给体及过滤器分别独立熔敷的区域,而能够扩大过滤器的有效面积,缩短相邻的供给体的间隔,从而可以使喷头小型化。另外,不必在过滤器安装部件上分别独立地固定过滤器和供给体,从而可以降低制造成本。In such a form, the filter mounting member, the filter, and the supply body are fixed and integrated by the outer portion, thereby eliminating the need for separate welding of the supply body and the filter to the filter mounting member. area, the effective area of the filter can be enlarged, the distance between adjacent supply bodies can be shortened, and the nozzle can be miniaturized. In addition, it is not necessary to separately fix the filter and the supply body to the filter mounting member, so that the manufacturing cost can be reduced.
附图说明 Description of drawings
图1是本发明的实施方式一的记录装置的概略立体图。FIG. 1 is a schematic perspective view of a recording device according to Embodiment 1 of the present invention.
图2是本发明的实施方式一的记录头的分解立体图。2 is an exploded perspective view of the recording head according to Embodiment 1 of the present invention.
图3是本发明的实施方式一的供给部件的俯视图。Fig. 3 is a plan view of a supply member according to Embodiment 1 of the present invention.
图4是放大了本发明的实施方式一的供给部件的主要部分的俯视图。4 is an enlarged plan view of a main part of a supply member according to Embodiment 1 of the present invention.
图5是本发明的实施方式一的供给部件的剖面图。5 is a cross-sectional view of a supply member according to Embodiment 1 of the present invention.
图6是表示本发明的实施方式一的供给部件的制造方法的剖面图。6 is a cross-sectional view showing a method of manufacturing a supply member according to Embodiment 1 of the present invention.
图7是表示本发明的实施方式一的供给部件的制造方法的剖面图。7 is a cross-sectional view illustrating a method of manufacturing a supply member according to Embodiment 1 of the present invention.
图8是表示本发明的实施方式一的头主体的分解立体图。Fig. 8 is an exploded perspective view showing a head main body according to Embodiment 1 of the present invention.
图9是表示本发明的实施方式一的头主体的剖面图。9 is a cross-sectional view showing a head main body according to Embodiment 1 of the present invention.
图10是本发明的实施方式二的供给部件的剖面图及俯视图。10 is a cross-sectional view and a plan view of a supply member according to Embodiment 2 of the present invention.
图11是本发明的实施方式三的供给部件的剖面图。Fig. 11 is a cross-sectional view of a supply member according to Embodiment 3 of the present invention.
图12是表示本发明的其他实施方式的供给部件的另一例的剖面图。12 is a cross-sectional view showing another example of a supply member according to another embodiment of the present invention.
附图标号说明Explanation of reference numbers
10喷墨式记录装置(液体喷射装置)、11喷墨式记录头(液体喷射头)、30供给部件、31供给部件主体、32供给针(供给体)、33过滤器、34外侧部、35供给体形成部(表面)、200模具、220头主体、240头盖10 inkjet recording device (liquid ejection device), 11 inkjet recording head (liquid ejection head), 30 supply member, 31 supply member main body, 32 supply needle (supply body), 33 filter, 34 outer part, 35 Donor forming part (surface), 200 molds, 220 head body, 240 head cover
具体实施方式 Detailed ways
下面,根据本实施方式对本发明详细地进行说明。Next, the present invention will be described in detail based on the present embodiment.
(实施方式一)(Implementation Mode 1)
图1是本发明的实施方式一的一例液体喷射装置的喷墨式记录装置的概略立体图。如图1所示,本发明的喷墨式记录装置10中,作为喷出墨滴的一例液体喷射头的喷墨式记录头(以下称为记录头)11被固定在滑架12上,在该记录头11上分别装卸自如地固定有贮存黑(B)、灰(LB)、氰(C)、品红(C)、黄(Y)等多个不同颜色的油墨的液体贮存机构即墨盒13。1 is a schematic perspective view of an inkjet recording device as an example of a liquid ejecting device according to Embodiment 1 of the present invention. As shown in FIG. 1, in an ink jet recording apparatus 10 of the present invention, an ink jet recording head (hereinafter referred to as a recording head) 11 as an example of a liquid ejection head for ejecting ink droplets is fixed on a carriage 12, and The
在安装于装置主体14内的滑架轴15上沿轴向移动自如地设置有搭载了记录头11的滑架12。而且,驱动电动机16的驱动力经由未图示的多个齿轮及同步皮带17向滑架12传递,由此,滑架12可沿滑架轴15移动。另一方面,在装置主体14上沿滑架轴15设置有压板18,通过未图示的给纸装置等,将被给纸的纸等被记录介质S在压板18上输送。The carriage 12 on which the
另外,在滑架12的对应原始位置的位置、即在滑架轴15的一侧的端部近傍,设置有压盖(gaping)装置20,其具有对记录头11的喷嘴形成面进密封的帽部件19。利用该帽部件19对形成有喷嘴开口的喷嘴形成面进行密封,由此防止油墨的干燥。另外,该帽部件19也起喷射动作时的油墨容器起作用。In addition, at a position corresponding to the home position of the carriage 12, that is, near the end portion on one side of the carriage shaft 15, there is provided a gapping device 20 having a mechanism for sealing the nozzle forming surface of the
在此,对本实施方式的记录头11进行说明。另外,图2是本实施方式的一例液体喷射头即喷墨式记录头的概略立体图。Here, the
如图2所示,记录头11具备:固定有液体贮存机构即墨盒13的墨盒壳体等供给部件30;固定于供给部件30的墨盒13的相反侧的面上的头主体220;设于头主体220的液体喷射面一侧的头盖240。As shown in FIG. 2, the
首先,对供给部件30进行详细地说明。另外,图3是供给部件的俯视图,图4是放大了供给部件的主要部分的俯视图,图5是图4的A—A′剖面图。First, the
如图5所示,供给部件30具备:在本实施方式中相当于过滤器安装部件的过滤器安装部件31;设置在过滤器安装部件31的一面侧的作为供给体的供给针32;设置在供给部件主体31和供给针32之间的过滤器33;设置于供给部件主体31和供给针32的外周的外侧部34。As shown in FIG. 5 , the
供给部件30具有在一侧面分别安装有上述墨盒13(相当于权利要求记载的液体贮存机构)的供给体形成部35。当然,也可以是在该供给体形成部35上不直接安装墨盒13,而从液体贮存机构经由管向供给体形成部35导入油墨的方式。The
另外,在供给部件主体31上比后述过滤器33更靠下流侧设置有液体供给路径36,该液体供给路径36的一端在各供给体形成部35上开口,另一端在头主体220侧开口,并用于将来自墨盒13的油墨供给至头主体220。另外,液体供给路径36沿供给部件主体31的长度方向并排设置多个,且分别相对于对每种油墨颜色设置的墨盒独立地设置。In addition, a
另外,在供给部件主体31的供给体形成部35上设有在各液体供给路径36开口的区域的周围上的突起部37。而且,将该过滤器33夹持在突起部37和供给针32之间。In addition,
作为供给体的供给针32被固定在供给部件主体31的表面(供给体形成部35),并具有与液体供给路径36连通的贯通路38。该供给针32为用于将由墨盒13供给的油墨向供给部件主体31供给的部件。The
另外,供给针32在供给部件主体31侧的端部近傍具有凸缘部39。凸缘部39上,在与供给部件主体31的突起部37对应的区域设有凸部40,从而将过滤器33夹持在该供给针32的凸部40和供给部件主体31的突起部37之间。In addition, the
另外,本实施方式中,将两个供给针32一体化,由此相对于两个液体供给路径而设有将两个供给针32一体化的单个部件。即,本实施方式中,如图3所示,相对十个液体供给路径36(未图示)而设有五个部件。In addition, in the present embodiment, the two
另外,在供给针32的贯通路38的与液体供给路径36的连接区域设置有与其它区域相比内径更大的空间、即作为宽幅部的过滤器室41。该过滤器室41例如在本实施方式中,按照在供给部件主体31侧内径增大的方式而形成。另外,为了增大过滤器33的面积并使油墨通过时的阻力尽量地缩小,由此,该过滤器室41形成具有比贯通路38的其它区域更大的内径。In addition, a
过滤器33例如是将金属细细编织的薄片状部件,由供给部件主体31和供给针夹持。另外,本实施方式中,过滤器33具有向由供给部件主体31和供给针32夹持的区域的外侧突出的尺寸。即,过滤器33以向由供给部件主体31的突起部37和供给针32的凸部40区划的外侧的凹部42内突出的方式设置。The
这种过滤器33也可独立设置于每一个液体供给路径36,另外,也可以设置与多个液体供给路径36的每一个连接的一个过滤器33。本实施方式中,以与全部的液体供给路径36连接的方式设置一个过滤器33,由此,过滤器33向由供给部件主体31的突起部37和供给针32的凸部40区划的外侧的凹部42内突出。这样,通过将过滤器33按照向凹部42内突出的方式设置,由此,利用细节后述的外侧部34夹持该突出的区域,从而,能够防止过滤器33产生卷曲及剥落。Such a
另外,过滤器33中,在供给部件主体31的突起部37和供给针32的凸部40之间夹持的区域以不连续的方式设置多个贯通孔43。本实施方式中,如图4所示,将向供给部件主体31的突起部37和供给针32的凸部40之间所夹持的区域A和其外侧开口的贯通孔43以呈等间隔的方式设置四个在液体供给路径36的周围。In addition, in the
这样,通过在过滤器33上设置贯通43,在一体化的两个供给针32之间可设置外侧部34,该外侧部34在将过滤器33夹持在供给部件主体31的突起部37和供给针32的凸部40之间的区域A上通过细节后述的一体成形而形成。即,一体成形外侧部34时,经由过滤器33的贯通孔43,在比供给部件主体31和供给针32夹持的区域A的贯通孔43更靠内侧处,过滤器33能够填充外侧部34。由此,可以使外侧部34配置至与有效面积的边界接近的位置。另外,一体成形外侧部34时,经由过滤器33的贯通孔43,能够沿周方向将外侧部34填充于供给部件主体31和供给针32夹持的区域A的相互相邻的贯通孔43之间。由此,可以将外侧部34连续设置在液体供给路径36的周围,能够可靠地对液体供给路径36进行密封,从而能够防止产生油墨泄漏。In this way, by providing the through-through 43 on the
另外,通过按照向由供给部件主体31和供给针32所夹持的区域A和其外侧开口的方式在过滤器33上设置贯通孔43,在一体成形而形成外侧部34时,作为外侧部34的树脂通过贯通孔43,而可容易地沿过滤器33的上下方向流动。In addition, by providing the through
外侧部34由在供给部件主体31和供给针32的外周通过一体成形而形成的树脂构成。本实施方式中,在多个供给针32和供给部件主体31的边界的周围设置一个外侧部34。The
在供给部件主体31和供给针32的外周,这样的外侧部34被设置在供给部件主体31及供给针32的端面和供给部件主体31及供给针32的过滤器33的相反侧的面上。由此,可将供给部件主体31和供给针32固定一体化。即,外侧部34被填充于由供给部件主体31的突起部37和供给针32的凸部40区划的凹部42内而形成,并以夹持向凹部42内突出的过滤器33的状态而设置。Such an
另外,如图4所示,外侧部34延续设置在由过滤器33的供给部件主体31和供给针32夹持的区域A。即,本实施方式的过滤器33是金属细小编织而成,因此,外侧部34在通过一体成形而形成时,通过将溶融的树脂填充在过滤器33的细微孔内,从而设置在过滤器33的供给部件主体31的突起部37和供给针32的凸部40之间。In addition, as shown in FIG. 4 , the
这样的外侧部34一体成形而形成在供给部件主体31及供给针32的外周,由此,可将供给部件主体31、供给针32及过滤器33固定,从而使供给部件30一体化。Such
这样,利用通过一体成形形成的外侧部34,使供给部件主体31、供给针32及过滤器33一体化,由此,不需要在供给部件主体31上用于焊接供给针32及过滤器33的区域,能够缩短相邻的供给针32的间隔,能够使喷头小型化。另外,由于实现喷头小型化,所以没有必要减小过滤器33的面积,并防止动压力提高,而没有必要提高驱动压电元件300的驱动电压。In this way, the supply member
另外,通过使用外侧部34,可以同时将过滤器33和供给针32固定在供给部件主体31上,因此,在供给部件主体31上没有必要分别固定过滤器33及供给针32,而可降低制造成本。In addition, by using the
另外,利用外侧部34将供给部件主体31和供给针32固定,因此,能够防止在供给部件主体31和供给针32之间产生间隙,而可防止油墨从间隙漏出。In addition, since the
另外,本实施方式中,外侧部34也向设置在一体化的两个供给针32间的填充孔44及与其连通的供给部件主体31的连通孔45填充。该填充孔44及连通孔45用于在过滤器33的供给部件主体31的突起部37和供给针32的凸部40相对向的区域之间遍及液体供给路径36而设置。即,如本实施方式那样,在设置将多个供给针32一体化并连续的一个外侧部34时,通过设置填充孔44及连通孔45,能够在供给部件主体31的突起部37和供给针32的凸部40相对向的区域之间形成外侧部34。In addition, in the present embodiment, the
此处,对这种喷墨式记录头11特别是供给部件30的制造方法进行详细地说明。而且,图6及图7是表示供给部件的制造方法的剖面图。Here, a method of manufacturing the ink
首先,如图6(a)所示,使过滤器33夹持在供给部件主体31和供给针32之间。即,在使过滤器22介入的状态下而使供给部件主体31的突起部37和供给针32的凸部40抵接。First, as shown in FIG. 6( a ), the
接着,如图6(b)所示,在供给部件主体31和供给针32的边界的外周上嵌合模具200。模具200由分割为上下的部件组成,其内部设有形成外侧部34的型腔201。另外,在模具200设置有连通型腔201和外部的浇口202。Next, as shown in FIG. 6( b ), the
并且,如图7所示,通过一体成形而形成外侧部34从而形成供给部件30。具体地说,通过经由模具200的浇口202向型腔201内填充熔融的树脂,成形外侧部34。这时,型腔201内填充的熔融的树脂也填充到过滤器33的细微孔内,从而填充在供给部件主体31的突起部37和供给针32的凸部40之间的区域、即在由过滤器33的供给部件主体31和供给针32夹持的区域A(参照图4)。And, as shown in FIG. 7 , the
由此,外侧部34设置在液体供给路径36的周围,从而将供给部件主体31、供给针32及过滤器33固定一体化。Thereby, the
另外,如上所述,在本实施方式的过滤器33中设置有贯通孔43,因此,在模具200的型腔201内,树脂容易通过贯通孔43而沿过滤器33的上下方向流动,可以将熔融的树脂容易地填充到模具200内。另外,通过在过滤器33上设置贯通孔43,将树脂填充于供给部件主体31的突起部37和供给针32的凸部40间的区域,从而可利用外侧部34对液体供给路径36进行密封。In addition, as described above, the
这样形成的供给部件30不需要在供给部件主体31上分别熔敷过滤器33及供给针32的工序,而可通过由一体成形而形成外侧部34的一工序将供给部件主体31、供给针32及过滤器33固定一体化。从而,可简单化制造工序,并降低成本。The
另外,在这种供给部件30的液体供给路径36的另一侧、即供给针32的相反侧设置有头主体220。此处,对头主体220进行说明。另外,图8是头主体的分解立体图,图9是头主体的剖面图。In addition, the head
如图所示,本实施方式中,构成头主体220的流路形成基板60由单晶硅基板构成,在其一侧面形成有由二氧化硅构成的弹性膜50。在该流路形成基板60上,通过从其另一面侧进行各向异性蚀刻,使利用多个隔壁区划出的压力发生室62形成有两列沿宽度方向并排设置的列。另外,在各列的压力发生室62的长度方向外侧形成有连通部63,该连通部63与设于后述的储藏形成基板80的储藏部81连通,并构成作为各压力发生室62的共同的油墨室的储藏器(reservior)100。另外,连通部63经由油墨供给路径64分别与各压力发生室62的长度方向一端部连通。即,在本实施方式中,作为形成于流路形成基板60的液体路流,设有压力发生室62、连通部63及油墨供给路径64。As shown in the figure, in this embodiment, the flow
另外,在流路形成基板60的开口面侧,经由粘接剂400固接有形成喷嘴开口71的喷嘴板70。具体地说,按照对应多个头主体220的方式设置有多个喷嘴板70,该喷嘴板70具有之后面详述的头盖240的露出开口部241稍微宽广的面积,并利用粘接剂而固定于和头盖240重叠的区域。另外,喷嘴板70的喷嘴开口71被贯穿设置于在各压力发生室62的油墨供给路径64的相反侧连通的位置。本实施方式中,由于在流路形成基板60上设置两列并排设置压力发生室62的列,所以在一个头主体220上设置有两列并排设置喷嘴开口71的喷嘴列71A。而且,在本实施方式中,该喷嘴板70的喷嘴开口71开口的面成为液体喷射面A。作为这种喷嘴板70,可以举出例如单晶硅基板及不锈钢(SUS)等金属基板等。In addition, the
另一方面,流路形成基板60的开口面的相反侧上,在弹性膜50上形成有通过将金属构成的下电极膜、钛酸锆酸铅(PZT)等压电材料构成的压电体层、金属构成的上电极膜依次层叠而形成的压电元件300。On the other hand, on the opposite side of the opening surface of the flow
在形成这种压电元件300的流路形成基板60上接合有储藏形成基板80,该储藏形成基板80具有构成储藏器100的至少一部分的储藏部81。在本实施方式中,该储藏部81沿厚度方向穿过储藏形成基板80而形成于压力发生室62的宽度方向,如上所述,与流路形成基板60的连通部63连通,而构成作为各压力发生室62的共同的油墨室的储藏器100。A
另外,在与储藏形成基板80的压电元件300对向的区域设置有压电元件保持部82,该压电元件保持部82具有不妨碍压电元件300运动的空间。In addition, a piezoelectric
进而,在储藏形成基板80上设置有驱动电路110,该驱动电路110由用于驱动各压电元件300的半导体集成电路(IC)等构成。该驱动电路110的各端子经由未图示的接合线等而与从各压电元件300的独立电极引出的引出配线连接。而且,在驱动电路110的各端子上,经由挠性印刷基板(FPC)等外部配线111而与外部连接,从而从外部经由外部配线111接收印刷信号等各种信号。Furthermore, a
另外,在这种储藏形成基板80上接合有柔性(compliance)基板140。在柔性基板140的与储藏器100对向的区域,用于向储藏器100供给油墨的油墨导入口144沿厚度方向贯通而形成。另外,除柔性基板140的与储藏器100对向的区域的油墨导入口144以外的区域,作为沿厚度方向较薄形成的柔韧部143,储藏器100通过柔韧部143而密封。利用该柔韧部143,使储藏器100赋有柔性。In addition, a
另外,在柔性基板140上固定有头壳230。In addition, the
头壳230与油墨导入口144连通,并且与供给部件30的液体供给路径36连通,并设置有向油墨导入口144供给来自供给部件30的油墨的油墨供给连通路231。在该头壳230上,槽部232形成在与柔性基板140的柔韧部143对向的区域,从而使柔韧部143适当地挠曲变形。另外,头壳230上,在与设于储藏形成基板80上的驱动电路110对向的区域设置有沿厚度方向贯通的驱动电路保持部233,外部配线111穿过驱动电路保持部233而与驱动电路110连接。The
另外,如图2所示,经由头壳230保持在供给部件30的头主体220,以覆盖四个头主体220的液体喷射面侧的方式,利用具有箱形状的头盖240相对定位而保持。头盖240具备:露出喷嘴开口71的露出开口部241;使露出开口部241区分,并且与头主体220的液体喷射面的至少并排设置有喷嘴列71A的喷嘴开口71的两端部侧接合的接合部242。In addition, as shown in FIG. 2 , the head
本实施方式中,接合部242包括:在多个头主体220上沿液体喷射面的外周而设置的框部243;延伸设置于相邻的头主体220之间,并对露出开口部241分割的梁部244,框部243及梁部244与头主体220的液体喷射面、即喷嘴板70的表面接合。In this embodiment, the joining
另外,头盖240中,在头主体220的液体喷射面的侧面侧以弯曲的形成延伸设置在液体喷射面的外周缘部的侧壁部245。Further, in the
这样,头盖240将接合部242年粘结于头主体220的液体喷射面,因此,可以减少液体喷射面和头盖240的台阶,即使进行液体喷射面的摩擦接触及吸引动作等,也能够防止在液体喷射面残留油墨。另外,利用梁部244使相邻的头主体220之间堵塞,因此,油墨无法侵入相邻的头主体220之间,从而能够防止压电元件300及驱动电路110等因油墨引起的劣化及破坏。另外,头主体220的液体喷射面和头盖240之间利用粘接剂进行无缝粘结,因此,可以防止被记录介质S侵入间隙,防止头盖240的变形及纸阻塞。进而,侧壁部245覆盖多个头主体220的外周缘部,由此,能够可靠地防止油墨向头主体220的侧面回流。另外,在头盖240上设置与头主体220的液体喷射面接合的接合部242,因此,可相对于头盖240高精度地定位并接合多个头主体220的各喷嘴列71A。In this way, the
作为这种头盖240可以举出例如不锈钢等金属材料,也可以通过对金属板冲压加工而形成,也可以利用成形而形成。另外,通过将头盖240制成导电性的金属材料,从而可以接地。而且,头盖240和喷嘴板70的接合没有特别地加以限制,可以举出例如利用热硬化性的环氧系粘接剂及紫外线硬化型的粘接剂进行的粘接等。Examples of
这样的本实施方式的喷墨式记录头11将来自墨盒13的油墨从液体供给路径36引出,经由油墨供给连通路231及油墨导入口144,从储藏器100到达喷嘴开口71并用油墨灌满内部后,按照来自驱动电路110的记录信号,向与各压力发生室62对应的各压电元件300施加电压,并使弹性膜50及压电元件300挠曲变形,而提高各压力发生室62内的压力,将来自喷嘴开口71的墨滴喷出。The ink
(实施方式二)(implementation mode 2)
图10示出了实施方式二的供给部件的剖面及上面。本实施方式的供给部件30A在向过滤器33A的外侧部34A内突出的周缘部设置有多个贯通孔46。另外,本实施方式也将多个供给针一体化而设置连续的一个外侧部34A,但在过滤器33A的液体供给路径36间的区域而对应于连通孔45的区域作为细带状的连通部47。由此,以包围连通部47周围的方式延伸设置外侧部34A,从而,液体供给路径36间利用外侧部可靠地进行密封。另外,在过滤器33A的连通部47上也设置有贯通孔48。由此,利用外侧部34A可靠地密封连通部47的周围。Fig. 10 shows a cross section and a top surface of a supply member according to the second embodiment. In the supply member 30A of the present embodiment, a plurality of through-
(实施方式三)(Implementation Mode 3)
图11示出了实施方式三的供给部件的剖面。本实施方式的供给部件30B中,外侧部34B存在于由供给部件主体31B和供给针32B所夹持的区域内,而并不是包围周围的外侧的形状,但在该情况下,外侧部34B也设置于由过滤器33B的供给部件主体31B和供给针32B所夹持的区域的周围。FIG. 11 shows a cross section of a supply member in the third embodiment. In the
另外,在供给部件主体31B及供给针32B的周缘部的相对于外侧部34B的部分上设置有从过滤器33B的夹持面一侧贯通至相反侧的细微的贯通孔91、贯通孔92。这些贯通孔91、92区别于树脂填充部的贯通孔而设置,在外侧部34B的成形时,发挥作为放气孔的作用,但在成形后,作为加固外侧部34B、供给部件主体31B及供给针32B的一体化的作用。这样的贯通孔91、92也可以只设置在供给部件主体31B及供给针32B的任何一方,也可以不设置。外侧部34B以包围供给部件主体31B及供给针32B的周围的方式设置,因此,即使不设置贯通孔91、92,也可以与供给部件主体31B及供给针32B充分地一体化,另外,外侧部34B在成形时与模具直接接触,故不必设置放气孔。In addition, fine through
(其他实施方式)(Other implementations)
以上对本发明的实施方式进行了说明,但本发明的基本构成并不限定于上述的内容。As mentioned above, although embodiment of this invention was described, the basic structure of this invention is not limited to the said content.
例如,上述实施方式中,利用过滤器安装部件构成供给部件主体31整体,但也可以利用过滤器33侧和头主体220侧对供给部件主体31分割,而将过滤器33侧的部件作为过滤器安装部件,并与过滤器33及供给针32一体化。另外,在该情况下,在一体化的部件上组装头主体220侧的供给部件主体31而构成供给部件30。For example, in the above-mentioned embodiment, the whole supply member
另外,上述的实施方式中,设置将两个供给针32一体化的一个部件,并在多个供给针32和供给部件主体31的外周上设置一个外侧部34,但不特别加以限定,例如如图12所示,也可以分别独立设置供给部件主体31C及供给针32C,并在供给部件主体31C及供给针32C的各自的外周上设置外侧部34C。在该情况下,如上述的实施方式一那样,即使在过滤器33C上不设置贯通孔43,也可以很容易地形成外侧部34C。当然,也可以如实施方式二那样地设置贯通孔45。另外,在上述的实施方式一~三中,示例了具有供给部件30的喷墨式记录头,该供给部件30具有多个供给针32,但也可以如图12所示,制成只具有一个供给部件30的喷墨式记录头,总而言之,供给部件、供给针的数量及配置并不限定于上述的情况。In addition, in the above-mentioned embodiment, a member that integrates two supply needles 32 is provided, and one
另外,上述实施方式中,以在供给部件30上拆装自如地安装的方式设置液体贮存机构即墨盒13,但不特别地限定于此,例如作为液体贮存机构,也可以在和记录头11不同的位置设置墨盒,将液体贮存机构和记录头11经由管等供给管连接。即,在上述实施方式中,作为供给体示例了针状的供给针32,但供给体不限定于针状。In addition, in the above-mentioned embodiment, the ink cartridge 13, which is the liquid storage mechanism, is provided in such a manner that it can be detachably attached to the
另外,上述实施方式中,示例了相对于多个液体供给路径36设置一个头主体220的结构,但也可以针对每种油墨的颜色设置多个头主体。在这种情况下,各液体供给路径36与各自头主体连通、即各液体供给路径36以与将设置在各自头主体上的并排设有喷嘴开口的每个喷嘴列连通的方式设置。当然,液体供给路径36也可以不连通每个喷嘴列,一个液体供给路径36也可以与多个喷嘴列连通。另外,也可以将一列喷嘴列分成两列,分别地连通液体供给路径36。即液体供给路径36只要与由多个喷嘴开口组成的喷嘴开口组连通即可。In addition, in the above-mentioned embodiment, the structure in which one head
另外,在上述实施方式中,示例喷出墨滴的喷墨式记录头11而对本发明进行了说明,但本发明是将液体喷射头整体作为对象。作为液体喷射头,例如可以举出用于打印机等图像记录装置的记录头、用于液晶显示器等滤色器的制造的着色剂喷射头,用于有机EL显示器、FED(电场释放显示器)等电极形成的电极材料喷射头、用于生物芯片制造的生物有机物喷射头等。In addition, in the above-mentioned embodiment, the present invention has been described with an example of the ink
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JP2008033790A JP5019058B2 (en) | 2007-11-02 | 2008-02-14 | Liquid ejecting head, manufacturing method thereof, and liquid ejecting apparatus |
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CN101992601A (en) * | 2009-08-10 | 2011-03-30 | 精工爱普生株式会社 | Method of manufacturing liquid ejecting head |
CN101992600A (en) * | 2009-08-10 | 2011-03-30 | 精工爱普生株式会社 | Manufacturing method of liquid ejecting head |
CN105984238A (en) * | 2015-03-23 | 2016-10-05 | 佳能株式会社 | Liquid ejection head and method for manufacturing the same |
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JP2010188535A (en) | 2009-02-16 | 2010-09-02 | Seiko Epson Corp | Liquid ejecting head, manufacturing method thereof, and liquid ejecting apparatus |
JP5257133B2 (en) | 2009-02-25 | 2013-08-07 | セイコーエプソン株式会社 | Liquid ejecting head manufacturing method, liquid ejecting head, and liquid ejecting apparatus |
JP5472595B2 (en) * | 2009-08-26 | 2014-04-16 | セイコーエプソン株式会社 | Liquid ejecting head and liquid ejecting apparatus |
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CN101992601A (en) * | 2009-08-10 | 2011-03-30 | 精工爱普生株式会社 | Method of manufacturing liquid ejecting head |
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