CN101421023B - Solid product dispenser and product housing for a solid product - Google Patents

Solid product dispenser and product housing for a solid product Download PDF

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Publication number
CN101421023B
CN101421023B CN2006800542761A CN200680054276A CN101421023B CN 101421023 B CN101421023 B CN 101421023B CN 2006800542761 A CN2006800542761 A CN 2006800542761A CN 200680054276 A CN200680054276 A CN 200680054276A CN 101421023 B CN101421023 B CN 101421023B
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CN
China
Prior art keywords
diluent
solid product
cavity
allocation component
product
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CN2006800542761A
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Chinese (zh)
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CN101421023A (en
Inventor
S·R·利姆巴克
T·P·伯格
K·J·威廉斯
B·卡尔森
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Ecolab Inc
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Ecolab Inc
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Publication of CN101421023A publication Critical patent/CN101421023A/en
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    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00—Washing or rinsing machines for crockery or tableware
    • A47L15/42—Details
    • A47L15/44—Devices for adding cleaning agents; Devices for dispensing cleaning agents, rinsing aids or deodorants
    • A47L15/4436—Devices for adding cleaning agents; Devices for dispensing cleaning agents, rinsing aids or deodorants in the form of a detergent solution made by gradually dissolving a powder detergent cake or a solid detergent block
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F21/00—Dissolving
    • B01F21/20—Dissolving using flow mixing
    • B01F21/22—Dissolving using flow mixing using additional holders in conduits, containers or pools for keeping the solid material in place, e.g. supports or receptacles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F21/00—Dissolving
    • B01F21/20—Dissolving using flow mixing
    • B01F21/22—Dissolving using flow mixing using additional holders in conduits, containers or pools for keeping the solid material in place, e.g. supports or receptacles
    • B01F21/221—Dissolving using flow mixing using additional holders in conduits, containers or pools for keeping the solid material in place, e.g. supports or receptacles comprising constructions for blocking or redispersing undissolved solids
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/30—Injector mixers
    • B01F25/31—Injector mixers in conduits or tubes through which the main component flows
    • B01F25/312—Injector mixers in conduits or tubes through which the main component flows with Venturi elements; Details thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/30—Injector mixers
    • B01F25/31—Injector mixers in conduits or tubes through which the main component flows
    • B01F25/316—Injector mixers in conduits or tubes through which the main component flows with containers for additional components fixed to the conduit
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20—Measuring; Control or regulation
    • B01F35/21—Measuring
    • B01F35/211—Measuring of the operational parameters
    • B01F35/2115—Temperature
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20—Measuring; Control or regulation
    • B01F35/22—Control or regulation
    • B01F35/221—Control or regulation of operational parameters, e.g. level of material in the mixer, temperature or pressure
    • B01F35/2211—Amount of delivered fluid during a period
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71—Feed mechanisms
    • B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
    • B01F35/71805—Feed mechanisms characterised by the means for feeding the components to the mixer using valves, gates, orifices or openings
    • B01F35/718051—Feed mechanisms characterised by the means for feeding the components to the mixer using valves, gates, orifices or openings being adjustable
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F39/00—Details of washing machines not specific to a single type of machines covered by groups D06F9/00 - D06F27/00 
    • D06F39/02—Devices for adding soap or other washing agents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F21/00—Dissolving
    • B01F21/40—Dissolving characterised by the state of the material being dissolved
    • B01F21/402—Dissolving characterised by the state of the material being dissolved characterised by the configuration, form or shape of the solid material, e.g. in the form of tablets or blocks
    • B01F21/4021—Dissolving characterised by the state of the material being dissolved characterised by the configuration, form or shape of the solid material, e.g. in the form of tablets or blocks in the form of tablets stored in containers, canisters or receptacles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/24—Mixing of ingredients for cleaning compositions
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00—Fluid handling
    • Y10T137/4891—With holder for solid, flaky or pulverized material to be dissolved or entrained

Abstract

A solid product dispenser includes a housing and a product holder. The housing includes a concentrated solution outlet, a diluent outlet, and an outlet tube in which concentrated solution from the concentrated solution outlet and diluent from the diluent outlet are mixed to form a use solution. Proximate the housing and the product holder is an overflow outlet from which a vacuum breaker is at least 3.50 inches (0,0762m).

Description

Solid product dispenser and the product shell that is used for solid product
Technical field
The present invention relates to be used to distribute the method and apparatus of solid product.
Background technology
Use diluent to corrode a part of solid product, the distributor for preparing the chemical reagent of required solution such as universal cleaning agent, washing agent, disinfectant, purificant or any other suitable being used to is known.The product that is assigned with is solid product and can be solid block, ball shape, foundry goods form or the extruded product form of chemical reagent normally.An example of this distributor sees the U.S. Pat 4826661 of authorizing Copeland etc.This patent disclosure a kind of solid block chemical dispenser that is used for cleaning system.This distributor comprises nozzle, is used for the surface that solid block purifies synthetic is guided in the dissolving spraying.This nozzle ejection is dissolved a part of piece and is formed and use solution to the exposed surface of solid metal block.This only is to use an example of the distributor of diluent, simultaneously also only is an example of the product type that can be assigned with.Should be realized that exist multiple different use diluent to corrode and distribute the distributor of a part of product, they have various ways equally.
When distributing use solution, keep using the specific concentrations of solution normally important.To this, the distributor of prior art is to be injected into the water yield on the solid product by control, and adds that the water yield of using solution solves to, and usually by using electronic instrument control water intaking valve to realize.And when extra diluent was added to use solution, in the distributor of prior art, the inside that can appear at distributor usually produced the problem of foam, and this may interfere with the spraying that is ejected on the solid product, and the concentration of solution is used in influence.
Purpose of the present invention is exactly to solve the problem that the prior art distributor exists.
Summary of the invention
In one aspect of the invention, solid product dispenser comprises first housing with top and first cavity, and the manifold that is positioned at this first enclosure interior.This top-supported has the basal surface of the solid product of first shape.This manifold has first passage, second channel and second cavity.First diluent inlet is communicated with the first passage fluid, and second diluent inlet is communicated with the second channel and the second cavity fluid.Nozzle is communicated with the first passage and the first cavity fluid.The concentrated solution outlet is communicated with the first cavity fluid, and the agent outlet of releasing that is contained in the concentrated solution outlet is communicated with the second cavity fluid.Preferably, concentrated solution outlet and diluent outlet are infundibulate, and diluent outlet is nested in the cavity of concentrated solution outlet.Diluent outlet preferably has relatively little diameter, to increase the flow that diluent flows out diluent outlet.Outlet conduit is operably connected to the concentrated solution outlet.
Diluent is supplied to first inlet and second inlet.From first inlet, diluent flow into first passage and flow nozzle, and this nozzle is sprayed onto diluent on the basal surface of solid product, to form concentrated solution.Concentrated solution flow in the concentrated solution outlet through first cavity.From second inlet, diluent flow into second channel, second cavity, and flow into diluent outlet.Through the diluent formation Venturi effect of diluent outlet, extract concentrated solution out the concentrated solution outlet with relative traffic flow fast.Concentrated solution and diluent roughly flow out concentrated solution outlet and diluent outlet respectively simultaneously, then in the outside of distributor, under the situation that is operably connected to the concentrated solution outlet, in the outlet conduit internal mix.
Product shell has the product holder that has the 3rd cavity, and the 3rd cavity has and corresponding second shape of first shape of solid product.The 3rd cavity is configured and is configured to receive solid product, and first and second shapes play the effect of locking, engages use with distributor with the product that prevents type of error.Stretch flange formability extends downwards from product holder.Base part is operably connected to the bottom of product holder, and comprises by the support lug of the top-supported of first housing.Fence extends upward from support lug, and being positioned near the bottom of fence is angled portion, and this part extends upward towards product holder with about 38 to 46 ° angle.Angled portion does not extend to product holder always, thereby has formed overfall.Overfall is preferably 0.020 to 0.045 inch wide, 0.100 to 0.130 inch high groove.Connector is with stretch flange formability, fence and support lug interconnection.The height of fence is exactly the height of spillwag chute.According to the requirement of standard, vacuum breaker be usually located at spillwag chute at least 3.50 inches the position.Because spillwag chute is positioned near the bottom of product holder, therefore, has reduced the needed space of distributor.
When diluent was sprayed on the bottom of solid product, diluent was sprayed near the spillwag chute equally.Stretch flange formability and angled portion help to prevent that the diluent that sprays from overflowing overfall.
Description of drawings
Fig. 1 is the rear perspective view of the distributor of constructed according to the principles of the present invention;
Fig. 2 is the rear exploded perspective view of distributor shown in Figure 1;
Fig. 3 is the sectional view of distributor shown in Figure 1;
Fig. 4 is that distributor shown in Figure 1 rotates the sectional view that 90 degree obtain from cross section shown in Figure 3;
Fig. 5 is the partial section of distributor shown in Figure 1, and there, the top of distributor operationally links to each other with the bottom;
Fig. 6 is the top perspective view that engages the top of using with distributor shown in Figure 1;
Fig. 7 is the vertical view at top shown in Figure 6;
Fig. 8 is the upward view at top shown in Figure 6;
Fig. 9 is the top perspective view that engages the top of other embodiment that uses with distributor shown in Figure 1;
Figure 10 is the vertical view at top shown in Figure 9;
Figure 11 is the upward view at top shown in Figure 9;
Figure 12 is the top perspective view that engages the top of other embodiment that uses with distributor shown in Figure 1;
Figure 13 is the vertical view at top shown in Figure 12;
Figure 14 is the upward view at top shown in Figure 12;
Figure 15 is the sectional view at top shown in Figure 6;
Figure 16 is the partial section at top shown in Fig. 6 and 15, shows the base part at top;
Figure 17 is the vertical view of the ability solid product of other embodiment of being used in combination with top shown in Figure 6;
Figure 18 is the vertical view of the ability solid product of other embodiment of being used in combination with top shown in Figure 9; With
Figure 19 is the vertical view of the ability solid product of other embodiment of being used in combination with top shown in Figure 12.
The specific embodiment
According to the distributor of the preferred embodiment of principles of construction of the present invention in the accompanying drawings with numeral 100 expressions.
Shown in Fig. 1-4, distributor 100 comprises the housing 101 with bottom 103 and top 200.Bottom 103 comprises tapering part 104, intake section 110, exit portion 123 and diluent outlet part 136.Tapering part 104 has top 150 and conical cavity 105.Top 150 is preferably circle, and has periphery 151, and this periphery 151 has near upwardly extending flange 152 its outer rim.Like this, periphery 151 has formed the shoulder around top 150, and flange 152 has formed the fence around periphery 151.As shown in Figure 5, product shelves 144 ' comprises elongate articles 145 ' and 146 ', and they have formed the grid that is supported, can be placed on it product by periphery 151.Product shelves 144 ' supporting product also makes diluent can be injected on the bottom surface of product, to form concentrated solution.Replacedly, shown in Fig. 3 and 4, can use filter screen 144 with circumference 145 and sieve aperture part 146.Any suitable product shelves that can use the diluent and the bottom of product to contact.Comprise that the optional installed part 153 in hole 154 may be operably coupled to a side at top 150, comprise that the optional mounting flange 106 in hole 107 may be operably coupled to the relative both sides of the outside bottom surface of bottom 103.The securing member (not shown) can be inserted in hole 154 and 107, so that bottom 103 is fastened to installed surface (not shown) such as wall.
Intake section 110 is preferably whole with 104 one-tenth of tapering parts, so that form the funnel shaped part of being cast a member with tapering part 104.Intake section 110 comprises first cavity 111, is provided with the manifold 112 that at least a portion has second cavity 113 in it.Manifold 112 can be independent member, or one-body molded with housing 101.Manifold 112 comprises first passage 114b and second channel 116b, also can comprise optional third channel 117b.First passage 114b with and connector 114a be operably connected first the inlet 114 fluids be communicated with.Nozzle 115 may be operably coupled to manifold 112, and is communicated with first passage 114b fluid.Shown in Fig. 3 and 4, nozzle 115 preferably is threaded onto in the manifold 112.Spendable suitable nozzle is the calibrating nozzle of full cone, is made by the L.L.C.AllSpray that is positioned at Illinois Carcol Stream.Second channel 116b with and flow controller 116a be operably connected second the inlet 116 fluids be communicated with.Optionally third channel 117b with and the 3rd 117 fluids that enter the mouth that are operably connected of flow controller 117a be communicated with. Flow controller 116a and 117a be adjuster or any other suitable volume control device preferably.Preferably, flow controller 116a is with flow-control to 4.0 gallon per minute (calling " gpm " in the following text), and flow controller 117a arrives 4.0gpm with flow-control.
Vacuum breaker 250 is preferably atmospheric vacuum breaker, is installed to the surface such as wall that has carriage 257.Inlet 251 is operably connected to the bottom 252 of vacuum breaker 250, and receive from diluent such as the diluent source of water, and this diluent flows out from exporting 253, and flowing into the inlet 255 of separator 254, this separator 254 has the first outlet 256a, the second outlet 256b and the 3rd outlet 256c.Diluent from the first outlet 256a flow into inlet 116, flow into inlet 114 from second diluent that exports 256b, flow into inlet 117 from the 3rd diluent that exports 256c.
If comprise the 3rd inlet 117 and third channel 117b, when not wanting to utilize the 3rd inlet, near the third channel 117b second cavity 113 can be closed or seals up so.Manifold 112 also comprises buffer board 118, near the downward extension below the nozzle 115 of this buffer board 118, and there, passage 116b and 117b are connected to second cavity 113.The positive flange connector 119 that comprises hole 120 stretches out from the bottom of intake section 110.
Exit portion 123 is funnelform, and comprises funnelform cavity 128 and top 134, and the cloudy flange connector 124 that has hole 125 extends out from this top 134.Cloudy flange connector 124 preferably also comprises four around the top 134 of exit portion 123 and each other with the spaced apart pedestal 126 of about 90 degree.Cavity 128 comprises tapering part 129 and exit portion 130.The bottom outer surface of exit portion 123 includes the outer surface 131 of barb, is used for outlet conduit 148 is connected to the there.Comprise that the optional mounting flange 132 in hole 133 is operably connected near the relative both sides of the exit portion 123 of tapering part.The securing member (not shown) can insert by hole 133, so that exit portion 123 is fastened to installed surface (not shown) such as wall.
Diluent outlet part 136 preferably includes four arms 137, and they stretch out from the top 139 of tapering part 138, and is shelved in the pedestal 126 of exit portion 123.Exit portion 141 is preferably one-body molded and extend downwards from this with tapering part 138.Tapering part 138 and exit portion 141 form the cavity 142 that longitudinal extension connects.Sun flange connector 119 is shelved in the cloudy flange connector 124 of exit portion 123, and hole 120 and 125 aligns.The securing member (not shown) inserts by hole 120 and 125, so that intake section 110 is fastened to exit portion 123.O shape ring 127 seals up positive flange connector 119 and cloudy flange connector 124 near first cavity 111 and cavity 128.O shape ring 140 seals up the top 139 of diluent outlet part 136 and the manifold 112 of intake section 110 near second cavity 113 and cavity 142.
The internal diameter of exit portion 123, promptly the diameter of the exit portion 130 of cavity 128 is preferably about 0.54 to 0.60 inch.The outer surface 131 that has barb preferably has and is about 1.0 inches external diameter, has the outlet conduit 148 of about 0.75 inch internal diameter with supporting.The internal diameter of diluent outlet 136, promptly the diameter of cavity 142 preferably is about 0.35 to 0.41 inch.The external diameter of diluent outlet 136 preferably is about 0.45 to 0.50 inch.Therefore, between the outside of the internal diameter of exit portion 123 and diluent outlet 136, have and be about 0.03 to 0.07 inch space.
Top 200 illustrates in the mode that is operably connected to distributor 100, but can recognize, also can use top 160 and 180.The top of distributor is a product shelves, is used to receive suitable solid product, prepares the chemical reagent of required solution such as universal cleaning agent, washing agent, disinfectant, purificant or any other suitable being used to.Though the top illustrates in the mode that is used in combination with bottom 104, should recognize that the top can be used in combination with the different types of assignment device with many, and is not limited to be used in combination with bottom 104.
Shown in Fig. 6-8, top 160 comprises square product holder 161, and this product holder 161 has square cavity 162 and base part 166, and this base part 166 is one-body molded with it near the bottom of product holder 161.Extend downwards with respect to opposite side the front portion 163 that is positioned on the first side 161a of square-shaped product holder 161, and be operably connected to the horizontal plane 169a of step portion 169.The vertical plane 169b of step portion 169 and horizontal plane 169a and flange 167 interconnection of around product holder 161, extending.Each interconnection fence 168 and its excess-three side 161b, 161c and the 161d (not comprising front portion 163 the first side 161a) from wherein extending out.Each fence 168 is operably connected to product holder 161 near two turnings of each side, and outwardly-bent near the center of each side.Near the bottom of each fence 168, angled portion 170 extends upward towards product holder 161 with about 38 to 46 ° angle.Angled portion 170 is not to extend to product holder 161 always, thereby forms overfall 172.Overfall is preferably 0.020 to 0.045 inch wide, 0.100 to 0.130 inch high groove.Connector 171 interconnects with stretch flange formability 164, fence 168 and flange 167 near two turnings between side 161b, 161c and the 161d.Stretch flange formability 164 extends downwards from the bottom of product holder 161, but is not to extend to flange 167 always.Preferably, stretch flange formability 164 extends about 1.25 inches from product holder 161.Height between stretch flange formability 164 and the flange 167 is about 0.04 to 0.08 inch.Spilling plane 173 is positioned near the top of fence 168.Figure 15 and 16 is sectional views of base part 166.
Product holder 161 preferably is about 5.75 inches high, spilling plane 173 be positioned in apart from the bottom of product holder 161 about 2.25 inches Anywhere.This bottom 252 that will guarantee vacuum breaker 250 is as standard institute requires usually, apart from 173 at least 3.50 inches of spilling planes.
Shown in Fig. 9-11, top 180 comprises pentagon-shaped product holder 181 and the base part 186 with pentagon cavity 182, and this base part 186 is preferably one-body molded with product holder 181 near the bottom of product holder 181.Extend downwards with respect to other side the front portion 183 that is positioned on the first side 181a of pentagon-shaped product holder 181, and may be operably coupled to the horizontal plane 189a of step portion 189.The vertical plane 189b of step portion 189 is with flange 187 interconnection of horizontal plane 189a and extension around product holder 181.Fence 188 interconnects all the other four side 181b, 181c, 181d and 181e (do not comprise anterior 183 from wherein extending out the first side 181a) each with flange 187.Preferably, fence 188 extends around four side 181b, 181c, 181d and 181e.Fence 188 is operably connected to product holder 181 near each intersection of four sides.Near the bottom of fence 188, extend upward towards product holder 181 with about 38 to 46 ° angle near angled portion 190 each in four side 181b, 181c, 181d and 181e.Angled portion 190 is not to extend to product holder 181 always, thereby forms overfall 192.Overfall 192 is 0.020 to 0.045 inch wide, 0.100 to 0.130 inch high groove preferably.Connector 191 interconnects stretch flange formability 184, fence 188 and flange 187 near the intersection of side 181b, 181c, 181d and 181e.Stretch flange formability 184 extends downwards from the bottom of product holder 181, but is not to extend to flange 187 always.Stretch flange formability 184 is similar to stretch flange formability 164.Preferably, stretch flange formability 184 roughly extends 1.25 inches from product holder 181.Height between stretch flange formability 184 and the flange 187 is about 0.04 to 0.08 inch.Spillwag chute 193 is positioned near the top of fence 188.
Product holder 181 preferably is about 5.75 inches high, spilling plane 193 be positioned in apart from the bottom of product holder 181 about 2.25 inches Anywhere.This will guarantee that vacuum breaker is as standard institute requires usually, apart from 193 at least 3.50 inches of spilling planes.
Shown in Figure 12-14, top 200 comprises hexagon-shaped product holder 201 and the base part 206 with hexagonal cavities 202, and this base part 206 is preferably one-body molded with product holder 201 near the bottom of product holder 201.Extend downwards with respect to other side the front portion 203 that is positioned on the first side 201a of hexagon-shaped product holder 201, and may be operably coupled to the horizontal plane 209a of step portion 209.The vertical plane 209b of step portion 209 is with flange 207 interconnection of horizontal plane 209a and extension around product holder 201.Fence 208 interconnects all the other five side 201b, 201c, 201d, 201e and 201f (do not comprise anterior 203 from wherein extending out the first side 201a) each with flange 207.Preferably, fence 208 extends around five side 201b, 201c, 201d, 201e and 201f.Near the intersection of fence 208 each in five sides, be operably connected to product holder 201.Near the bottom of fence 208, extend upward towards product holder 201 with about 38 to 46 ° angle near angled portion 210 each in five side 201b, 201c, 201d, 201e and 201f.Angled portion 210 is not to extend to product holder 201 always, thereby forms overfall 212.Overfall 212 is 0.020 to 0.045 inch wide, 0.100 to 0.130 inch high groove preferably.Connector 211 interconnects stretch flange formability 204, fence 208 and flange 207 near the intersection of side 201b, 201c, 201d, 201e and 201f.Stretch flange formability 204 extends downwards from the bottom of product holder 201, but is not to extend to flange 207 always.Stretch flange formability 204 is similar to stretch flange formability 164.Preferably, stretch flange formability 204 roughly extends 1.25 inches from product holder 201.Height between stretch flange formability 204 and the flange 207 is about 0.04 to 0.08 inch.Spillwag chute 213 is positioned near the top of fence 208.
Product holder 201 preferably is about 5.75 inches high, spilling plane 213 be positioned in apart from the bottom of product holder 201 about 2.25 inches Anywhere.This will guarantee that vacuum breaker is as standard institute requires usually, apart from 213 at least 3.50 inches of spilling planes.
Different tops can be used as the locking of solid product, uses with distributor with the product of guaranteeing suitable type.The solid product that expection is used with distributor has the corresponding shape of shape with the product holder of distributor, and it is smaller dimensionally, thereby makes solid product be positioned at product holder, and the solid product of other shape can not be matched with in the product holder simultaneously.This be because, different solid products and different product holder have the side of varying number, these sides have different length, and form different angles.No matter different solid products is how to be placed in the different product holder, and different solid products is all by different product holder lockings.The type of the shape of product holder and corresponding product and product is only enumerated for purposes of illustration, and is not intended to the shape and the type of the product that qualification can be used in combination with distributor.
Top 160 comprises the square-shaped product holder 161 with cavity 162, and this cavity 161 is configured and is configured to receive the square product 300 that is preferably the floor care product.As shown in figure 17, product 300 comprises side 301, and each side 301 has about 3.550 inches length A.Adjacent side 301 is preferably each other into about an angle of 90 degrees.As shown in Figure 7, each among side 161a, 161b, 161c and the 161d of product holder 161 preferably has about 4.005 inches length I.Adjacent side is preferably each other into about an angle of 90 degrees.Product holder 161 and product 300 have corresponding shape, but product holder 161 (4.005 * 4.005 inches) is more bigger than the size of product 300 (3.550 * 3.550 inches), thereby product 300 is received in the cavity 162.The shape of product 300 is more smaller than the respective shapes of product holder 161, but and can be little of making lock-in feature invalid.
Top 180 comprises the pentagon-shaped product holder 181 with cavity 182, and this cavity 181 is configured and is configured to receive the pentagon product 400 that is preferably the universal cleaning agent.As shown in figure 18, product 400 comprises side 401, and each side 401 has about 2.701 inches length B.Size C is about 1.859 inches, and it is to the size of the side 401 of product 400 near the center.Size P is about 4.039 inches, and it be near the intersection of two sides 401 to the opposite flank 401 size.Size R is perpendicular to size P, and it is about 4.146 inches, and it be near the intersection of two sides 401 to the size of the intersection of two opposite flanks 401.Adjacent side is preferably each other into about 108 degree angles.As shown in figure 10, each among side 181a, 181b, 181c, 181d and the 181e of product holder 181 preferably has about 2.985 inches length J.Size Q is about 4.130 inches, and it is the size of the intersection of side 181c and 181d to opposite flank 181a.Size S is perpendicular to size Q, and it is about 4.242 inches, and it be near the intersection of two side 181b to the size of the intersection of two opposite flank 181d and 181e.Preferably about 108 degree of the angle L that adjacent side forms each other.Product holder 181 and product 400 have corresponding shape, but product holder 181 (size Q (4.130 inches) * size S (4.242 inches)) is more bigger than the size of product 400 (size P (4.039 inches) * size R (4.146 inches)), thereby product 400 is received in the cavity 182.The shape of product 400 is more smaller than the respective shapes of product holder 181, but can't be little of making lock-in feature invalid.
Top 200 comprises the hexagon-shaped product holder 201 with cavity 202, and this cavity 202 is configured and is configured to receive the hexagon product 500 that is preferably washing agent.As shown in figure 19, product 500 comprises side 501, and each side 501 has about 2.200 inches length E.Size F is about 1.905 inches, and it approximately is half of width of product 500, and size G is about 3.811 inches, and it equals the width of product 500.Size T is about 4.250 inches, it be near the intersection of two sides 501 to the size of the intersection of two opposite flanks 501.The angle H that adjacent side forms each other is preferably about 120 degree.As shown in figure 13, each among side 201a, 201b, 201c, 201d, 201e and the 201f of product holder 201 preferably has about 2.174 inches length O.Size M is about 3.900 inches, and equals the width of product holder 201.The angle N that adjacent side forms each other is preferably about 120 degree.Size U is perpendicular to size M, and it is about 4.349 inches.Product holder 201 and product 500 have corresponding shape, but product holder 201 (size M (3.900 inches) * size U (4.349 inches)) is more bigger than the size of product 500 (size G (3.811 inches) * size T (4.250 inches)), thereby product 500 is received in the cavity 202.The shape of product 500 is more smaller than the respective shapes of product holder 201, but and can be little of making lock-in feature invalid.
The cavity 162 of product holder 161 is configured to and is configured to product 300 is received in wherein, and product 400 and 500 will can not be matched with in the cavity 162.More particularly, near an angle of 90 degrees the intersection of side 161a, 161b, 161c and the 161d of the length of the angle D of the intersection of the side 401 of the length of side 401 and product 400 and side 161a, 161b, 161c and 161d and product holder 161 is not corresponding.In addition, product 400 is of a size of (size P (4.039 inches) * size R (4.146 inches)), product holder 161 is of a size of (size I (4.005 inches) * size I (4.005 inches)), product 400 will can not be matched with in the cavity 162 like this, this is owing to side 401 outside bulge size R, and this size can not be positioned at cavity 162 too greatly.Near the intersection of side 161a, 161b, 161c and the 161d of near the angle H the intersection of the side 501 of the length of side 501 and product 500 and the length of side 161a, 161b, 161c and 161d and product holder 161 an angle of 90 degrees is not corresponding.In addition, product 500 is of a size of (size G (3.811 inches) * size T (4.250 inches)), product holder 161 is of a size of (size I (4.005 inches) * size I (4.005 inches)), therefore product 500 will can not be matched with in the cavity 162, this is owing to side 501 outside bulge size T, and this size can not be positioned at cavity 162 too greatly.
Equally, the cavity 182 of product holder 181 is configured and is configured to product 400 is received in wherein, and product 300 and 500 will can not be matched with in the cavity 182.More particularly, near the angle L the intersection of the length of an angle of 90 degrees and side 181a, 181b, 181c, 181d and 181e and side 181a, 181b, 181c, 181d and 181e is not corresponding near the intersection of the length of side 301 and side 301.In addition, though product 300 is of a size of (size A (3.550 inches) * size A (3.550 inches)), product holder 181 is of a size of (size Q (4.130 inches) * size S (4.242 inches)), but side 181a, 181b, 181c, the length of 181d and 181e (size J (2.985 inches)) is less than the length (size A (3.550 inches)) of side 301, so that one of side 301 of product 300 just must be moved to more the size S near cavity 182 inside, but so, product 300 and side 301 relative parts will can not be matched with in the cavity 182.For example, be parallel to side 181a if the size S in the cavity 182 are more approached in side 301 and be arranged in the cavity 182, so side 182c and 182d will block be matched with cavity 182 in the turning of relative that side 301, a side 301.Near the intersection of near the intersection of the side 501 of the length of side 501 and product 500 angle H and the length of side 181a, 181b, 181c and 181d and side 181a, 181b, 181c and 181d angle L is not corresponding.In addition, product 500 is of a size of (size G (3.811 inches) * size T (4.250 inches)), product holder 181 is of a size of (size Q (4.130 inches) * size S (4.242 inches)), so that product 500 will can not be matched with in the cavity 182, this is because size T is bigger than size Q or size S.
Equally, the cavity 202 of product holder 201 is configured and is configured to product 500 is received in wherein, and product 300 and 400 will can not be matched with in the cavity 202.More particularly, near the angle N the intersection of the length of near an angle of 90 degrees the intersection of the length of side 301 and side 301 and side 201a, 201b, 201c, 201d, 201e and 201f and side 201a, 201b, 201c, 201d, 201e and 201f is not corresponding.In addition, though product 300 is of a size of (size A (3.550 inches) * size A (3.550 inches)), product holder 201 is of a size of (size M (3.900 inches) * size U (4.349 inches)), but side 201a, 201b, 201c, 201d, the length of 201e and 201f (size O (2.174 inches)) is less than the length (size A (3.550 inches)) of side 301, so that one of side 301 of product 300 just must be moved to more size M or size U near cavity 202 inside, not but so, that part of will can not be matched with cavity 202 in relative of product 300 with a side 301.For example, be parallel to side 201b and be arranged in the cavity 202 if size U in the cavity 202 are more approached in side 301, side 202d and 202f will block the turning of that side 301 relative with a side 301 that is positioned at cavity 202 so.Equally, if the size M that more approach in the cavity 202 side 301 are arranged in the cavity 202 perpendicular to side 201b, side 202c and 202d will block the turning of that side 301 relative with a side 301 that is positioned at cavity 202 so.Near the intersection of near the intersection of the length of side 401 and side 401 angle D and the length of side 201a, 201b, 201c, 201d, 201e and 201f and side 201a, 201b, 201c, 201d, 201e and 201f angle N is not corresponding.In addition, though product 400 is of a size of size P (4.039 inches) * size R (4.146 inches), product holder 201 is of a size of size M (3.900 inches) * size U (4.349 inches), side 201a, 201b, 201c, 201d, the length of 201e and 201f (size O (2.174 inches)) is less than the length (size B (2.701 inches)) of side 401, so that one of side 401 of product 400 just must be moved to more near the size U in the cavity 202, but so, that part of relative with a side 401 that is positioned at cavity 202 of product 400 will can not be matched with cavity 202.Equally, be parallel to side 201b and be arranged in the cavity 202 if size U in the cavity 202 are more approached in side 401, side 202d and 202f will block the turning of two sides 401 relative with a side 401 that is positioned at cavity 202 inside so.
Because product 400 and 500 will can not be matched with in the cavity 162, product 300 and 500 will can not be matched with in the cavity 182 so, and product 300 and 400 will can not be matched with in the cavity 202, product holder has played the effect of solid product lock, uses with suitable distributor with the product of guaranteeing suitable type.Therefore, if use the plurality of distribution device in approximating mode, solid product lock will guarantee that suitable product is used in each distributor so.
In operation, the diluent that is preferably water is fed to first inlet, 114, second inlet 116 and optional the 3rd inlet 117 by conduit known in the field.If comprise the 3rd inlet 117 and third channel 117b, can third channel 117b be closed or seal up near second cavity 113 not needing to use the 3rd inlet at 117 o'clock so.Diluent flow through first passage 114b, second channel 116b and third channel 117b.
As shown in Figure 4, from first passage 114b, the diluent manifold 112 that continues to flow through, and flow into nozzle 115, there, diluent upwards is sprayed in the cavity 105, by filter screen 144, and is sprayed onto on the solid product (not shown), to form concentrated solution.Concentrated solution flow through the downwards tapering part 129 and the exit portion 130 of cavity 105, first cavity 111, cavity 128, and flow out distributors 100 by exit portion 123.
As shown in Figure 3, from second channel 116b, the diluent manifold 112 that continues to flow through, and flow in second cavity 113, there, diluent collision buffering plate 118, this causes diluent second cavity 113 of flowing through downwards, flow in the cavity 142, and flow out distributor 100 by the bottom of diluent outlet 136.Concentrated solution and diluent mix in outlet conduit 148, form solutions employed, and this solution is directed on the position of expection by outlet conduit 148.
If use the 3rd inlet 117 and third channel 117b, can be used for monitoring the temperature of diluent such as disclosed temperature control valve (not shown) in U.S. Patent Application Publication text US2006/0083668A1 and US2006/0083669A1.If the temperature of diluent reaches about 105 to 120 ℉, diluent will dissolve more products so, thereby improve the concentration of concentrated solution, and will open thermodynamic valve, the 3rd inlet 117 so that diluent can be flowed through, and this will help to adjust the concentration of diluent.If the temperature of diluent is lower than about 105 to 120 ℉, then need close thermodynamic valve, with prevent diluent flow through the 3rd the inlet 117.The 3rd inlet 117 preferably is used in combination with the product that is used to control diluent temperatures such as the product of washing agent or other type.For the solid product that need not to adjust diluent temperatures, preferably do not use the 3rd inlet 117, close third channel 117b simultaneously.
When using the 3rd inlet 117, water is fed to distributor 100 by the flow with 9.0gpm preferably, when thermodynamic valve is opened, the water that reaches the 1.0gpm flow is supplied to first inlet, and be sprayed on the solid product, the water that reaches the 4.0gpm flow is supplied to second inlet, and the water that reaches the 4.0gpm flow is supplied to the 3rd inlet.When not using the 3rd inlet 117 the time, third channel 117b is sealed, and water is supplied to distributor 100 by the flow with 5.0gpm preferably, and the water that reaches the 1.0gpm flow is supplied to first inlet, and be sprayed on the solid product, the water that reaches the 4.0gpm flow is supplied to second inlet.
Concentrated solution and diluent flow out distributor 100 basically simultaneously.Diluent is 8.0gpm through the flow that cavity 142 flows out.Concentrated solution is 1.0gpm through the flow that cavity 130 flows out.Use solution to be 9.0gpm through the flow that cavity outlet conduit 148 flows out.The less relatively internal diameter of diluent outlet 136 has formed flow relatively fast, but it forms Venturi tube, so that with concentrated solution sucking-off cavity 130.The internal diameter of diluent outlet 136 is more little, and diluent just flows out diluent outlet 136 fast more and more turbulently, thereby has increased Venturi effect.The speed of the increase of diluent has formed negative pressure, and it is extracted concentrated solution out from cavity 130 (and cavity 129 and 111), and diluent and concentrated solution mix in outlet conduit 148.The internal diameter of outlet conduit 148 is preferably as far as possible little, and its size be determined so that concentrated solution that mixes and diluent (reaching 9.0gpm) at them when freely flowing out distributor 100 with falling back, form and use solution.
Venturi tube is favourable at least two reasons.At first, concentrated solution and diluent flow out distributor 100 quickly, distribute the time of using solution thereby shortened.The second, if the solid-state partial rupture of solid product, and when dropping in the cavity of distributor, the increasing flow that is had when concentrated solution leaves cavity will corrode the solid-state part of solid product quickly.
The bottom 252 of vacuum breaker 250 is usually according to the requirements of standard, be positioned at spillwag chute 173 at least 3.50 inches position, in case backflow.Spillwag chute 173 has been lowered near the bottom of product holder 161, and this makes vacuum breaker more near the peak at top 160, therefore, has reduced distributor 100 needed spaces.Spray diluent to solid product near the bottom of product holder 161, spillwag chute 173 has formed a difficult problem that prevents diluent ejection overfall 172.Overfall 172 should be enough big, when distributor 100 gets clogged, the diluent and the concentrated solution of 9.0gpm flow can be overflowed, but be sprayed on the basal surface of solid product when forming concentrated solution, can prevent that diluent and concentrated solution are splashed to 160 outsides, top at diluent.But this difficult problem has overcome by the geometry of base part 166 and stretch flange formability 164.
The stretch flange formability 164 of product holder 161 helps to prevent that diluent from splashing by overfall 172, and any obturator can both be overflowed by the gap between stretch flange formability 164 and the flange 167.In addition, angled portion 170 helps to prevent and may overflow by overfall 172 through any diluent of stretch flange formability 164, this be since diluent will than overfall 172 more near the position of flange 167 on the bump angled portion 170, then remain in the distributor 100.Diluent will clash into angled portion 170 on more near the position of flange 167, this is because stretch flange formability 164 extends downwards, clashes into angled portion 170 to prevent diluent on the position of more close overfall 172.
Should be understood that and to use one or more distributors.An example is that available independent distributor is assigned to washing agent in the storage barrel.Another example is, can utilize the first distributor dispense detergent, utilizes second distributor to distribute disinfectant, utilizes the 3rd distributor to distribute purificant to dish cleaning machine.
Above-mentioned explanation, example and data provide complete explanation for the use of production of the present invention and mixture.Because under the situation that does not deviate from the spirit and scope of being invented, can make a plurality of embodiments of the invention, therefore, the present invention is present in the claims.

Claims (24)

1. a solid product allocation component is used for utilizing the pressurization diluent to distribute solid product, comprising:
A) first housing, it has top, first cavity and is positioned at least a portion manifold of described first cavity, and described top is suitable for and is configured to support described solid product, and described manifold has first passage, second channel and second cavity;
B) first diluent inlet, it is suitable for and is configured to receive described pressurization diluent, and is communicated with described first passage fluid;
C) second diluent inlet, it is suitable for and is configured to receive described pressurization diluent, and is communicated with described second channel and the described second cavity fluid;
D) nozzle, it is communicated with the described first passage and the first cavity fluid;
E) concentrated solution outlet, it is communicated with the described first cavity fluid;
F) diluent outlet, it is positioned at described concentrated solution outlet, and is communicated with the described second cavity fluid; And
G) wherein, described pressurization diluent is communicated with described first diluent inlet and the described second diluent inlet fluid, wherein, part diluent flow in described first passage and the described nozzle through described first diluent inlet, described nozzle is sprayed onto on the described solid product described diluent to form concentrated solution, described concentrated solution flow into described concentrated solution outlet through described first cavity, and wherein, another part of described diluent flow into described second channel through described second diluent inlet, in described second cavity and the described diluent outlet, described diluent is with the flow that is enough to the to form Venturi effect described diluent outlet of flowing through, thereby described concentrated solution is extracted out from described concentrated solution outlet, described diluent and described concentrated solution side by side flow out the outlet of described diluent outlet and described concentrated solution basically respectively, and, use solution to form in separately described diluent outlet and concentrated solution outlet external mix.
2. solid product allocation component as claimed in claim 1, wherein, described diluent is with the flow that reaches 1.0gpm described first diluent inlet of flowing through, and described diluent is with the flow that reaches 4.0gpm described second diluent inlet of flowing through.
3. solid product allocation component as claimed in claim 1, also comprise described manifold with third channel and the 3rd diluent inlet, described the 3rd diluent inlet is suitable for and is configured to receive described pressurization diluent, and be communicated with described third channel and the described second cavity fluid, wherein, described pressurization diluent is communicated with described the 3rd diluent inlet fluid, wherein, another part of described diluent flow in described third channel, described second cavity and the described diluent outlet through described the 3rd diluent inlet.
4. solid product allocation component as claimed in claim 3, wherein, described diluent flows out described diluent outlet with the flow that reaches 8.0gpm, and described concentrated use solution flows out the use taphole that concentrates with the flow that reaches 1.0gpm, and uses solution to reach the traffic flow of 9.0gpm.
5. solid product allocation component as claimed in claim 4, wherein, described concentrated use taphole has 0.54 to 0.60 inch internal diameter, described diluent outlet has 0.35 to 0.41 inch internal diameter and 0.45 to 0.50 inch external diameter, thereby has formed 0.03 to 0.07 inch space between described diluent outlet and described concentrated use taphole.
6. solid product allocation component as claimed in claim 5, wherein, described diluent flows out described diluent outlet with the flow that reaches 8.0gpm, the space of described concentrated use solution between described diluent outlet and described concentrated use taphole, flow out described concentrated use taphole with the flow that reaches 1.0gpm, and described use solution is to reach the traffic flow of 9.0gpm.
7. solid product allocation component as claimed in claim 3, also comprise the temperature control valve that is communicated with described the 3rd diluent inlet fluid, wherein, when described temperature control valve reaches 105 °F to 120 °F at diluent, make described diluent described the 3rd diluent inlet of flowing through, and when described temperature control valve is lower than 105 °F to 120 °F at diluent, prevent described diluent described the 3rd diluent inlet of flowing through.
8. solid product allocation component as claimed in claim 3, wherein, described diluent is with the flow that the reaches 4.0gpm described second channel of flowing through, and described diluent is with the flow that the reaches 4.0gpm described third channel of flowing through.
9. solid product allocation component as claimed in claim 1 also comprises the solid product with first shape.
10. solid product allocation component as claimed in claim 9, also comprise product shell with product holder, described product holder has the 3rd cavity that is second shape, described second shape is corresponding with described first shape of described solid product, described first shape is littler than the size of described second shape, described the 3rd cavity is configured and is configured to receive described solid product, described first and second shapes form locking, to help preventing that other solid product is placed in described the 3rd cavity.
11. solid product allocation component as claimed in claim 10, wherein, described first shape and described second is shaped as square.
12. solid product allocation component as claimed in claim 11, wherein, described solid product is the floor care product.
13. solid product allocation component as claimed in claim 10, wherein, described first shape and described second is shaped as pentagon.
14. solid product allocation component as claimed in claim 13, wherein, described solid product is the universal cleaning agent.
15. solid product allocation component as claimed in claim 10, wherein, described first shape and described second is shaped as hexagon.
16. solid product allocation component as claimed in claim 15, wherein, described solid product is a disinfectant.
17. solid product allocation component as claimed in claim 1, also comprise product shell with product holder, described product holder has the bottom and have overfall near described bottom, described bottom and described overfall are positioned near the basal surface of described solid product, thereby have reduced the spillwag chute of described solid product allocation component.
18. solid product allocation component as claimed in claim 17 also comprises:
A) stretch flange formability, it is from extending downwards near the bottom of described product holder;
B) base part, it is operably connected to the described bottom of described product holder;
C) support lug, it is by the described top-supported of described first housing;
D) fence, it extends upward near the described support lug; With
E) be positioned near the angled portion of described fence, extend upward at a certain angle towards described product holder, and near described product holder, forming overfall, the diluent that described stretch flange formability and described angled portion are used to prevent to be sprayed onto on the basal surface of described solid product overflows described overfall.
19. solid product allocation component as claimed in claim 18 wherein, the angle ranging from 38 ° to 46 °.
20. solid product allocation component as claimed in claim 18, wherein, described overfall be one wide be 0.020 to 0.045 inch, height is 0.100 to 0.130 inch a groove.
21. solid product allocation component as claimed in claim 18 also comprises the connector with described stretch flange formability, described fence and the interconnection of described support lug.
22. solid product allocation component as claimed in claim 18, wherein, described spillwag chute is positioned near the height of described fence.
23. solid product allocation component as claimed in claim 22 also comprises being positioned at and the vacuum breaker of described spillwag chute at a distance of 3.50 inches.
24. solid product allocation component as claimed in claim 18, wherein, described fence extends around described overfall.
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