Summary of the invention
The object of the present invention is to provide a kind of magnetic circuit design method of non-sine power supply multi-phase induction motor, to overcome existing deficiency in the prior art.
To achieve these goals, the method that the present invention adopted comprises following steps:
First step: getting half pole span of induction machine is the analytical calculation zone; Write out magnetic potential expression formula separately by first-harmonic exciting curent and harmonic wave exciting curent; The stack magnetic potential of any location point equals the algebraical sum of this fundamental magnetic potential and harmonic magnetic potential on the space, and linear relationship is satisfied in the magnetic potential stack;
Second step: in half pole span model of induction machine, carry out magnetic circuit and analyze subregion, being divided into is 5 districts: wherein I is the air gap district, and II and III are respectively stator teeth district and yoke portion district, and IV and V are respectively rotor tooth portion district and yoke portion district; Make many through the center of circle and ray that adjacent two folded central angles are equated, along the circumferential direction uniformly-spaced be divided into some with half pole span analytical calculation of these bundle of rays motors zone;
Third step: think that the magnetic flux density waveforms of each node is similar with mmf wave in the air gap, confirm the air gap flux density initial value with this;
The 4th step:, calculate that each node place stator teeth magnetic is close, rotor tooth portion magnetic is close, stator yoke portion magnetic is close, rotor yoke magnetic is close according to the principle of continuity of magnetic flux;
The 5th step: the stator teeth magnetic by each node place is close, rotor tooth portion magnetic is close, stator yoke portion magnetic is close, the close iron core magnetization curve of looking into of rotor yoke magnetic obtains corresponding magnetic field intensity;
The 6th step: under the situation of known magnetic field intensity, calculate the magnetic pressure in each air gap district, node place, stator teeth district, stator yoke portion district, rotor tooth portion district, rotor yoke district and fall, the magnetic pressure in these 5 districts is fallen and is added up to total magnetic pressure and fall;
The 7th step: the magnetic potential that all will equal this node place falls in the total magnetic pressure of closed magnetic circuit through each node on the air gap center line; If this condition does not satisfy; Again confirm the initial value of each node air gap flux density on the air gap center line; Repeat the process of above-mentioned the 4th step to the six steps, fall relative error quadratic sum with magnetic potential less than given accuracy up to each node place magnetic pressure, the magnetic that finally obtains each node place is close;
The 8th step: open up the scope of finding the solution to territory, a pair of polar region from half pole span, obtain the air gap flux density value of each node on the air gap center line, carry out fourier decomposition and obtain the close amplitude of air gap first-harmonic magnetic close amplitude harmonic magnetic according to strange, even symmetry property;
The 9th step: obtain first-harmonic induced potential harmonic induced potential by the close amplitude of air gap first-harmonic magnetic close amplitude harmonic magnetic, induced potential is excitatory reactance with the ratio of exciting curent, obtains then magnetic Circuit Design end of excitatory reactance.
The present invention is in the same place the advantages of the two kinds of analytical methods in magnetic field and magnetic circuit, both avoided the huge amount of calculation of magnetic field analysis method, has improved the precision of traditional magnetic circuit computing method again and has broken through in the conventional method the sinusoidal restriction of magnetic potential.Important difference of the present invention and existing magnetic circuit design method is, analyzes design and not only obtains the air gap flux density maximum, but can obtain each node air gap flux density value on the air gap center line, and this lays a good foundation for fourier decomposition.The present invention measures excitatory reactance through no load test and compares with calculated value, more consistent validity of the present invention and the accuracy explained of result.
Embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is made further detailed description.
Existing is example with one 15 phase induction machine, this motor rated power P
NBe 45kW; Number of pole-pairs p is 2; The specified phase voltage U of first-harmonic
1Be 140V; The specified phase current I of first-harmonic
1Be 25A; Rated speed n is 600r/min, and the stator winding total number of turns W that whenever is in series is 48.
15 phase induction machines adopt the main purpose of non-sine power supply to reduce the fundamental magnetic potential peak value through 3 subharmonic magnetic potentials exactly in the present embodiment; Thereby make the local degree of saturation of iron core reduce to improve the utilance of ferromagnetic material; If the stack magnetic potential is maximum than fundamental magnetic potential decline degree; Then the negative amplitude position of fundamental magnetic potential true amplitude position and 3 subharmonic magnetic potentials should be positioned at space same point (Fig. 3), and this moment, the expression formula of composite magnetic power was:
F(α)=F
1m?cosα-F
3m?cos3α
Wherein, fundamental magnetic potential amplitude F
1mWith first-harmonic exciting curent effective value I
M1Be directly proportional; 3 subharmonic magnetic potential amplitude F
3mWith 3 subharmonic current effective value I
M3Be directly proportional.
The same with conventional method, the present invention analyzes design and in half pole span zone, carries out, and from 0 to pi/2 (Fig. 1), and establishing fundamental magnetic potential amplitude position and 3 subharmonic magnetic potential amplitude positions, to be in α together be 0 point corresponding to electrical degree α for half pole span.Whole magnetic circuit analysis design is divided into 5 districts by conventional method, and wherein I is the air gap district, and II and III are respectively stator teeth district and yoke portion district, and IV and V are respectively rotor tooth portion district and yoke portion district.
In half pole span model of induction machine, make many through the center of circle ray and make adjacent two folded central angles of ray equate that half pole span analytical calculation of these bundle of rays motors zone along the circumferential direction uniformly-spaced has been divided into some (Fig. 2).
If in half pole span along circumferentially evenly being divided into the N piece, then corresponding N+1 node uniformly-spaced on the air gap center line, in polar coordinate system, i node polar radius r (i) and polar angle ρ (i) are:
Wherein: D
I1With D
2Be respectively motor stator internal diameter and rotor diameter.
I node magnetic potential is:
Under the known situation of each node magnetic potential, can think during beginning that the magnetic flux density waveforms of each node is similar with mmf wave on the air gap center line.The air gap flux density B of i node place
g(i) be:
Wherein: μ
0Be air permeability; g
EfBe the effective air gap length after the consideration slot effect; k
StBe the saturation coefficient of looking ahead, this is an empirical coefficient, generally get 1 and 1.5 between a certain constant.
Set air-gap flux and all from tooth, pass through, according to the principle of continuity of magnetic flux, the close B of i node place stator and rotor tooth portion magnetic
T1(i), B
T2(i) be respectively:
Wherein: l is the axial effective length of motor magnetic circuit; l
Fe1, l
Fe2Be respectively and consider stator core axial length behind stacking factor and the radial ventilation ditch, rotor core axial length; τ
T1, τ
T2Be respectively stator tooth distance, the rotor slot-pitch of air gap center; b
T1, b
T2Be respectively the stator facewidth, the rotor facewidth of calculating place.
Can know according to the principle of continuity of magnetic flux that equally the radial flux between the 1st node and i node on the air gap median plane equals the circumferential magnetic flux on the i node place yoke portion cross section.If represent numerical integration with trapezoid formula, the close B of i node place stator and rotor yoke portion magnetic then
C1(i), B
C2(i) be respectively:
Wherein: τ is the motor pole span of air gap center; h
C1, h
C2Be respectively stator yoke height, rotor yoke height.
If the close B of each node magnetic on the air gap center line
g(i) (i=1,2,3 ... N+1) be known quantity, then can obtain the B at all node places
T1(i), B
T2(i) and B
C1(i), B
C2(i).
The close B of stator and rotor tooth portion magnetic according to i node place
T1(i), B
T2(i) and the close B of stator and rotor yoke portion magnetic
C1(i), B
C2(i) look into magnetization curve unshakable in one's determination and obtain corresponding magnetic field intensity H
T1(i), H
T2(i) and H
C1(i), H
C2(i).
Closed path among Fig. 2 shown in the heavy line is thought the magnetic loop through i node place, and the closed-loop path magnetic pressure is fallen and comprised that in fact F falls in i node place air gap magnetic pressure
g(i), F falls in i node place stator teeth magnetic pressure
T1(i), F falls in i node place rotor tooth portion magnetic pressure
T2(i), F falls in stator yoke portion magnetic pressure between i node to the N+1 node
C1(i) F falls in the rotor yoke magnetic pressure and between i node to the N+1 node
C2(i).
The formula that embodies that the each part mentioned above magnetic pressure is fallen is respectively:
F
t1(i)=B
t1(i)h
t1
F
t2(i)=B
t2(i)h
t2
Above-listed various in, h
T1, h
T2Be respectively stator tooth depth, rotor tooth depth; l
C1, l
C2Being respectively one of stator extremely descends yoke minister degree, one of rotor extremely to descend yoke minister degree.
Reduce to top 5 part magnetic pressure through the total magnetic pressure in the closed-loop path of i node and fall sum, be expressed as:
F
Σ(i)=F
g(i)+F
t1(i)+F
t2(i)+F
c1(i)+F
c2(i)
Can know that by Ampere circuit law total magnetic pressure degradation is in magnetic potential in the closed magnetic circuit, if the corresponding closed magnetic circuit of each node (except N+1 the node), as far as all closed magnetic circuits, total magnetic pressure is fallen all and will be equaled magnetic potential.In numerical computations, available relative error quadratic sum representes that less than given accuracy ε magnetic potential equates, promptly
If following formula does not satisfy, it is close then to provide on the air gap center line each node magnetic again, wherein i (the close B of the new magnetic of node of i ≠ N+1)
g(i) ' be:
In the formula, k
BBe empirical coefficient, can get big value and possibly disperse that the iterations that gets the small value increases, will weigh consideration during concrete value 0.05 to 0.5 value.
Use B
g(i) ' and magnetic circuit computational process above repeating, till precision meets the demands, then obtain N+1 the air gap flux density value on the node.
Open up to a pair of pole span from half pole span finding the solution scope earlier before adopting fourier decomposition; On the air gap center line; Total 4N node in a pair of pole span after the continuation; Can obtain 4N the air gap flux density value on the node according to strange, even symmetry property, carry out to obtain the close amplitude B of air gap first-harmonic magnetic after the fourier decomposition
G1mWith the close amplitude B of 3 subharmonic magnetic
G3m
Can know that according to the computing formula of induced potential fundamental frequency is f
1The time first-harmonic induced potential effective value E
1With 3 subharmonic induced potential effective value E
3, promptly
Wherein, the every utmost point magnetic flux of first-harmonic maximum Φ
1mWith the every utmost point magnetic flux of 3 subharmonic maximum Φ
3mBe respectively:
Because I
M1With I
M3For known quantity, be that the front analytic process is to provide I
M1With I
M3Situation under the E that obtains
1With E
3, the excitatory reactance X of first-harmonic then
M1, the excitatory reactance X of 3 subharmonic
M3Be respectively E
1With I
M1Ratio, E
3With I
M3Ratio.
Excitatory reactance of first-harmonic and the excitatory reactance of 3 subharmonic when mmf wave is non-sine under 15 phase induction machine fundamental magnetic potentials and the 3 subharmonic magnetic potential actings in conjunction at last calculated with the present invention; And measure the excitatory reactance of first-harmonic with no load test and the excitatory reactance of 3 subharmonic compares, to verify correctness of the present invention and order of accuarcy.The every phase fundamental voltage of stator effective value U
1Be 140.6V, 3 subharmonic voltage effective value U
3Be 23.23V, the excitatory reactance calculated value of first-harmonic is 23.35 Ω, and measured value is 23.45 Ω, error-0.43%; The excitatory reactance calculated value of 3 subharmonic is 8.461 Ω, and measured value is 8.851 Ω, error-4.41%.
When method of the present invention is applicable to sinusoidal wave supply power voltage too in the magnetic Circuit Design of multiphase induction motor.
Method of the present invention is called the distribution Magnetic Circuit Method.
The present invention describes through the drawings in detail of most preferred embodiment.Ripely can derive many variations and needn't deviate from category of the present invention from most preferred embodiment in these those skilled in the art.Therefore, the unlikely restriction of most preferred embodiment category of the present invention.
The content of not doing in this specification to describe in detail belongs to this area professional and technical personnel's known prior art.