CN101419134B - Safety interlock functional test desk for quick opening pressure vessel - Google Patents
Safety interlock functional test desk for quick opening pressure vessel Download PDFInfo
- Publication number
- CN101419134B CN101419134B CN2008102445771A CN200810244577A CN101419134B CN 101419134 B CN101419134 B CN 101419134B CN 2008102445771 A CN2008102445771 A CN 2008102445771A CN 200810244577 A CN200810244577 A CN 200810244577A CN 101419134 B CN101419134 B CN 101419134B
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- safety interlock
- functional test
- pressure vessel
- quick opening
- test desk
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Abstract
The invention discloses a functional test bench of a safety interlocking device of a rapid opening type pressure vessel. A cabinet and a panel are connected to form a cabinet body (1); the inside of the cabinet is provided with a main control panel (9), a power supply (18), an air pressure pump (22) and a cylinder; a disconnecting valve (3), an interlocking joint (5), a pressure switch (6), a control button (7), a display screen (9) and a starting switch (11) are arranged on the panel; the starting switch (11) is connected with the air pressure pump (22) and the power supply (18); the disconnecting valve (3), the interlocking joint (5), the pressure switch (6) and the control button (7) are communicated with the cylinder through pipelines respectively; and the cylinder is communicated with the air pressure pump (22). Under the condition of a lab or in industrialized production, the functional test bench carries out functional test and stability test on the interlocking device and ensures the safety of the safety interlocking device.
Description
Technical field
The present invention relates to functional test desk, be specifically related to safety interlock functional test desk for quick opening pressure vessel.
Technical background
At present, fast opening type pressure container for prevent because of fast-open door panel do not close fully with regard to boost or equipment in pressure do not have to discharge and fully just open the security incident that door closure causes, according to country's " safe technology of pressure vessel supervision rules " regulation of (being called for short " content regulation "), must on fast opening type pressure container, install and use safety interlock.Accomplish closure or openness fast opening type pressure container safely, be that safety interlock is when influencing quick operating valve closure or openness motion (locking or decontrol), force value in the pressure vessel must be very near zero, and just the operating pressure value of safety interlock device of fast opening type pressure container is between 0~0.03MPa.Such pressure limit, the existing pressure display device that uses can't have been realized differentiating and demonstration on the pressure vessel.China's safety interlock device of fast opening type pressure container does not so far have the standard of quantification, make with inspection body and also lack in this respect quantitative test equipment, cause the inspection of safety interlock device of fast opening type pressure container only be confined to the accumulation of experience and qualitatively method come the function of judgment means to realize.
Realize the safety interlock device of fast opening type pressure container examination and test of products, must adopt the method for minute-pressure test, in 0~0.1MPa scope, the operating pressure value of safety interlock device of fast opening type pressure container measured and take this function of interlocking device is judged.Fast opening type pressure container uses extensively, and structure is various, the pattern difference, and switch is frequent, and the therefore stability test that must repeat continuously safety interlock device of fast opening type pressure container is to guarantee safety interlock reliably working in a round of visits.
According to State General Administration for Quality Supervision's plan of science and technology project " pressure vessel is studied with the type approval test of fast beginning lid and interlocking device " requirement, set up under the laboratory condition or batch production interlocking device functional test platform when producing, the accurate force value during test interlocking device closure or openness and it is carried out stability test, be able to the function of interlocking device is studied judgement, thereby change the present situation that China's safety interlock device of fast opening type pressure container lacks the type approval test pick-up unit, seemed very necessary.
Summary of the invention
The objective of the invention is to: a kind of safety interlock functional test desk for quick opening pressure vessel is provided, is implemented under the laboratory condition or batch production is carried out functional test and stability test to interlocking device when producing, guarantee the safety interlock security.
The scheme that the present invention solves its technical matters is: connect and compose cabinet by cabinet case and panel, master control board, power supply, air lift pump and cylinder are installed in the cabinet case, stop valve, interlocking interface, pressure switch, control knob, display screen and starting switch are installed on panel, starting switch connects air lift pump and power supply, stop valve, interlocking interface, pressure switch and control knob are communicated with cylinder by pipeline respectively, and cylinder is communicated with air lift pump.
In the safety interlock functional test desk for quick opening pressure vessel of the present invention, cylinder is communicated with the pitcher pump that is positioned on the panel by pipeline, connects the fine setting pump on the pitcher pump.
In the safety interlock functional test desk for quick opening pressure vessel of the present invention, connect the tensimeter that is positioned on the panel on the cylinder.
In the safety interlock functional test desk for quick opening pressure vessel of the present invention, Hygrothermograph is installed on the panel.
In the safety interlock functional test desk for quick opening pressure vessel of the present invention, connect power switch on the power supply.
In the safety interlock functional test desk for quick opening pressure vessel of the present invention, display screen connects the computing machine that is positioned on the panel by the RS232 interface.
In the safety interlock functional test desk for quick opening pressure vessel of the present invention, cylinder is communicated with secondary cylinder by the one-level cylinder by solenoid valve and flow speed control valve.
In the safety interlock functional test desk for quick opening pressure vessel of the present invention, establish the cable-through hole of lead on the panel.
In the safety interlock functional test desk for quick opening pressure vessel of the present invention, pressure switch connects the acquisition of signal instrument by signal wire.
In the safety interlock functional test desk for quick opening pressure vessel of the present invention, the acquisition of signal instrument can be opto-electronic conversion, electromagnetic conversion, electric capacity conversion or stroke switch.
During use, interlocking such as installs on the interface at safety interlock to be tested, and the acquisition of signal instrument is fixed on the safety interlock by portable rack, opens starting switch, and air driven pump work is made to press to cylinder and formed pressure source, or produces pressure source by manual pump; During test, adjust setup pressure value by control knob, safety interlock produces locking or decontrols action, and this action makes the acquisition of signal instrument of catching its variation produce signal output, converts current signal to by master control board, actual pressure value during by the display screen display action, the master control board records store data, by the RS232 interface as calculated machine handle and to make chart, or by the computer program setting, repeat to carry out continuously above action, obtain the action frequency of safety interlock.
The invention has the beneficial effects as follows: 1, realized the force value measurement when safety interlock device of fast opening type pressure container produces locking or decontrols action under minute-pressure, fundamentally changed current safety interlock device of fast opening type pressure container and do not had accurately, the situation of testing tool easily, further improved the fiduciary level of fast opening type pressure container safe handling; 2, the relevant data that records automatically of safety interlock functional test desk for quick opening pressure vessel can be preserved by computing machine except that real-time demonstration, makes chart by software processes, is beneficial to the accuracy, the fairness that alleviate working strength and improve work for inspection; 3, test board passes through computer programming, make test process repeat, carry out continuously, automatically all data that record are all preserved by computing machine except that real-time demonstration, move the frequency safely and effectively by can judge safety interlock to the dispersion degree analysis of measured data.4, by the less relatively functional test of the manual operation amount of finishing the work, the relatively large stability test of the amount of finishing the work is operated in computer control down automatically, and test mode is flexible; 5, the present invention is specially adapted to the small operating pressure of safety interlock device of fast opening type pressure container is measured and stability test, is the indispensable instrument of the safety interlock device of fast opening type pressure container examination and test of products and type approval test.
Description of drawings
Fig. 1 is the safety interlock functional test desk for quick opening pressure vessel wiring layout
Among the figure: 1. cabinet 2. pitcher pumps 3. stop valves, (four) 4. finely tune pump 5. joining interfaces 6. pressure switches, (four) are control knob 7., (six) are tensimeter 8., (3) are display screen 9., (two) are Hygrothermograph 11. starting switches 10., (3) 12. power switches 13. computing machine 14.RS232 interfaces 15. cable-through holes 16. secondary cylinders 17. one-level cylinders 18. direct supplys 19. capture cards 20. flow speed control valves, (six) 21. solenoid valves, (six) 22. air lift pumps.
Embodiment
As shown in Figure 1, connect and compose cabinet 1 by cabinet case and panel, master control board, power supply 18, air lift pump 22 and cylinder are installed in the cabinet case, stop valve 3, interlocking interface 5, pressure switch 6, control knob 7, display screen and starting switch 11 are installed on panel, starting switch 11 connects air lift pump 22 and power supply 18, stop valve 3, interlocking interface 5, pressure switch 6 and control knob 7 are communicated with cylinder by pipeline respectively, and cylinder is communicated with air lift pump 22.
In the safety interlock functional test desk for quick opening pressure vessel of the present invention, cylinder is communicated with the pitcher pump 2 that is positioned on the panel by pipeline, connects fine setting pump 4 on the pitcher pump 2.
In the safety interlock functional test desk for quick opening pressure vessel of the present invention, connect the tensimeter 8 that is positioned on the panel on the cylinder.
In the safety interlock functional test desk for quick opening pressure vessel of the present invention, Hygrothermograph 10 is installed on the panel.
In the safety interlock functional test desk for quick opening pressure vessel of the present invention, connect power switch 12 on the power supply 18.
In the safety interlock functional test desk for quick opening pressure vessel of the present invention, display screen connects the computing machine 13 that is positioned on the panel by RS232 interface 14.
In the safety interlock functional test desk for quick opening pressure vessel of the present invention, cylinder is communicated with secondary cylinder 16 by one-level cylinder 17 by solenoid valve 21 and flow speed control valve 20.
In the safety interlock functional test desk for quick opening pressure vessel of the present invention, establish the cable-through hole 15 of lead on the panel.
In the safety interlock functional test desk for quick opening pressure vessel of the present invention, pressure switch 6 connects the acquisition of signal instrument by signal wire.
In the safety interlock functional test desk for quick opening pressure vessel of the present invention, the acquisition of signal instrument can be opto-electronic conversion, electromagnetic conversion, electric capacity conversion or stroke switch.
During use, interlocking such as installs on the interface at safety interlock to be tested, and the acquisition of signal instrument is fixed on the safety interlock by portable rack, opens starting switch, and air driven pump work is made to press to cylinder and formed pressure source, or produces pressure source by manual pump; During test, adjust setup pressure value by control knob, safety interlock produces locking or decontrols action, and this action makes the acquisition of signal instrument of catching its variation produce signal output, converts current signal to by master control board, actual pressure value during by the display screen display action, the master control board records store data, by the RS232 interface as calculated machine handle and to make chart, or by the computer program setting, repeat to carry out continuously above action, obtain the action frequency of safety interlock.
Claims (10)
1. safety interlock functional test desk for quick opening pressure vessel, it is characterized in that: connect and compose cabinet (1) by cabinet case and panel, in the cabinet case, master control board is installed, power supply (18), air lift pump (22) and cylinder, stop valve (3) is installed on panel, interlocking interface (5), pressure switch (6), control knob (7), display screen and starting switch (11), starting switch (11) connects air lift pump (22) and power supply (18), stop valve (3), interlocking interface (5), pressure switch (6) and control knob (7) are communicated with cylinder by pipeline respectively, and cylinder is communicated with air lift pump (22).
2. safety interlock functional test desk for quick opening pressure vessel according to claim 1 is characterized in that: cylinder is communicated with pitcher pump (2) pitcher pump (2) that is positioned on the panel by pipeline and goes up connection fine setting pump (4).
3. safety interlock functional test desk for quick opening pressure vessel according to claim 1 is characterized in that: connect the tensimeter (8) that is positioned on the panel on the cylinder.
4. safety interlock functional test desk for quick opening pressure vessel according to claim 1 is characterized in that: Hygrothermograph (10) is installed on the panel.
5. safety interlock functional test desk for quick opening pressure vessel according to claim 1 is characterized in that: power supply (18) is gone up and is connected power switch (12).
6. safety interlock functional test desk for quick opening pressure vessel according to claim 1 is characterized in that: master control board connects the computing machine (13) that is positioned on the panel by RS232 interface (14).
7. safety interlock functional test desk for quick opening pressure vessel according to claim 1 is characterized in that: cylinder is communicated with secondary cylinder (16) by one-level cylinder (17) by solenoid valve (21) and flow speed control valve (20).
8. safety interlock functional test desk for quick opening pressure vessel according to claim 1 is characterized in that: the cable-through hole (15) of establishing lead on the panel.
9. safety interlock functional test desk for quick opening pressure vessel according to claim 1 is characterized in that: pressure switch (6) connects the acquisition of signal instrument by signal wire.
10. safety interlock functional test desk for quick opening pressure vessel according to claim 9 is characterized in that: the acquisition of signal instrument can be opto-electronic conversion, electromagnetic conversion, electric capacity conversion or stroke switch.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2008102445771A CN101419134B (en) | 2008-12-11 | 2008-12-11 | Safety interlock functional test desk for quick opening pressure vessel |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2008102445771A CN101419134B (en) | 2008-12-11 | 2008-12-11 | Safety interlock functional test desk for quick opening pressure vessel |
Publications (2)
Publication Number | Publication Date |
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CN101419134A CN101419134A (en) | 2009-04-29 |
CN101419134B true CN101419134B (en) | 2010-11-17 |
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CN2008102445771A Expired - Fee Related CN101419134B (en) | 2008-12-11 | 2008-12-11 | Safety interlock functional test desk for quick opening pressure vessel |
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Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101839814B (en) * | 2010-05-07 | 2012-01-11 | 杭州市特种设备检测院 | Method and device for testing excess pressure explosion hazard of fast-open pressure container |
CN101915677B (en) * | 2010-08-03 | 2012-04-18 | 江苏盛伟过滤设备有限公司 | On-line detector for safety interlocking function of quickly-actuated pressure vessel |
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2008
- 2008-12-11 CN CN2008102445771A patent/CN101419134B/en not_active Expired - Fee Related
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Granted publication date: 20101117 Termination date: 20171211 |
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