CN101418526B - Wire rope shaper with compacted strand - Google Patents
Wire rope shaper with compacted strand Download PDFInfo
- Publication number
- CN101418526B CN101418526B CN2008101947959A CN200810194795A CN101418526B CN 101418526 B CN101418526 B CN 101418526B CN 2008101947959 A CN2008101947959 A CN 2008101947959A CN 200810194795 A CN200810194795 A CN 200810194795A CN 101418526 B CN101418526 B CN 101418526B
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- China
- Prior art keywords
- roller
- mould
- nib
- running roller
- sizing
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/02—Machine details; Auxiliary devices
- D07B7/027—Postforming of ropes or strands
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Abstract
The invention discloses a molding device of compacted strand steel wire ropes. The molding device comprises a folding muzzle mould, at least two two-roller compacted deformation moulds and a three-roller sizing mould; the folding muzzle mould is provided with a folding mould hole; a pair of profiling grooves are symmetrically arranged on the two-roller compacted deformation mould; the inside of the profiling groove is movably provided with a roller wheel base, a roller wheel of which the surface is provided with a compaction mould groove and an adjusting bolt for adjusting the roller wheel base; the compaction mould groove is folded to form the compaction mould hole; three roller wheel grooves are evenly distributed on the three-roller sizing mould; each roller wheel groove is movably provided with a roller wheel base, a roller wheel of which the surface is provided with a sizing mould grove and an adjusting bolt for adjusting the roller wheel base; and the sizing mould groove is folded to form a sizing mould hole. The molding device has the advantages of reasonable structure, convenient adjustment, full deformation, high production efficiency and long service life, and can be widely applied to the production of the compacted strand steel wire ropes.
Description
Technical field
The present invention relates to produce the device of compaction-strand steel wire rope, particularly wire rope shaper with compacted strand.
Background technology
Compaction-strand steel wire rope is as the specific use steel wire rope, has characteristics such as tensile strength height, wear-resistant, long service life, is widely used in all kinds of hoisting and conveying machinery and equipments such as mine hoisting, cableway traction, pile foundation excavation machinery, port loading and unloading machinery.Wire rope shaper with compacted strand is one of crucial frock of compaction-strand steel wire rope strand production, plays pressure type distortion, sizing effect, directly quality and every performance indications of the shape of influence strand interior steel wire, strand size, steel wire rope.Because improving constantly of technological requirement, requirement to strand is also more and more stricter, only rely on the shaped form of traditional line ball mould, pre-mode transducer, back mode transducer, generally can only accomplish the local flattening phenomenon that produces of strand cover wire, and for as: the strand that 29FI, 31WS and 36WS etc. are made of the multilayer steel wire, steel wire of internal layer can't reach the technological requirement of abundant plastic deformation.
Summary of the invention
Technical problem to be solved by this invention is: a kind of wire rope shaper with compacted strand that can make the steel wire in the compaction-strand steel wire rope carry out abundant plastic deformation is provided.
For solving the problems of the technologies described above, technical scheme of the present invention is:
Wire rope shaper with compacted strand comprises and closes up muzzle mould, at least two two roller compaction distorted patterns, three roller plug dies, and the described muzzle mould that closes up is provided with and closes up nib; On each two roller compaction distorted pattern, be symmetrically arranged with a pair of die mould groove, be movably set with the running roller seat in the die mould groove, the running roller seat is provided with the adjusting bolt, regulating bolt is arranged in the screwed hole on the two roller compaction distorted patterns, running roller is movably set in the running roller seat by pin, the outer surface of running roller is provided with the compacting die cavity, and the compacting die cavity on two running rollers on each two roller compaction distorted pattern closes up the back and forms a compacting nib; On three roller plug dies, evenly distribute three running roller grooves are installed, be movably set with a running roller seat in each running roller groove, the running roller seat is provided with the adjusting bolt, regulating bolt is separately positioned in the screwed hole on the three roller plug dies, be provided with the running roller that a surface has the sizing die cavity by pin in each running roller seat, the sizing die cavity on three running rollers on the three roller plug dies closes up the back and forms a sizing nib;
The described muzzle mould, two roller compaction distorted patterns, three roller plug dies of closing up is fixedly installed on respectively on the base successively, and their top joins by connecting rod, and guarantees that the center that closes up nib, compacting nib, sizing nib is in same straight line.
Advantage of the present invention is:
Rational in infrastructure, easy to adjust, distortion fully, production efficiency is high, the life-span is long.
Description of drawings
Fig. 1 is the structural representation of wire rope shaper with compacted strand;
Fig. 2 is the structural representation of two roller compaction distorted patterns;
Fig. 3 is the structural representation of three roller plug dies.
1: close up the muzzle film; 2: close up nib; 3: two roller compaction distorted patterns; 31: regulate bolt; 32: the die mould groove; 33 running roller seats; 34: running roller; 35: pin; 36: the compacting die cavity; 37: the compacting nib; 4: three roller plug dies; 41: regulate bolt; 42: the running roller groove; 43 running roller seats; 44: running roller; 45: pin; 46: the sizing die cavity; 47: the sizing nib; 5: connecting rod; 6: base.
The specific embodiment
The invention will be further described below in conjunction with the drawings and specific embodiments.
As Fig. 1, Fig. 2, shown in Figure 3.Described wire rope shaper with compacted strand comprises being fixed on successively and closes up the mutual two roller compaction distorted patterns 3 arranged in a crossed manner of muzzle mould 1, four, three roller plug dies 4 on the base 6, and the described muzzle mould 1 that closes up is provided with and closes up nib 2; On each two roller compaction distorted pattern 3, be symmetrically arranged with a pair of die mould groove 32, be movably set with running roller seat 33 in the die mould groove 32, running roller seat 33 is provided with regulates bolt 31, regulating bolt 31 is arranged in the screwed hole on the two roller compaction distorted patterns 3, running roller 34 is movably set in the running roller seat 33 by pin 35, the outer surface of running roller 34 is provided with compacting die cavity 36, and the compacting die cavity 36 on two running rollers 34 on each two roller compaction distorted pattern 3 closes up the back and forms a compacting nib 37; On three roller plug dies 4, evenly distribute three running roller grooves 42 are installed, be movably set with a running roller seat 43 in each running roller groove 42, running roller seat 43 is provided with regulates bolt 41, regulating bolt 41 is separately positioned in the screwed hole on the three roller plug dies 4, being provided with sizing die cavity 46 on three running rollers 44 on running roller 44, the three roller plug dies 4 that a surface has sizing die cavity 46 by pin 45 in each running roller seat 43 closes up the back and forms a sizing nib 47.In the present embodiment, the described top that closes up muzzle mould 1, two roller compaction distorted patterns 3, three roller plug dies 4 joins by connecting rod 5, and guarantees that the center that closes up nib 2, compacting nib 37, sizing nib 47 is in same straight line.
The using method of the wire rope shaper with compacted strand of said structure is: at first determine respectively according to the thickness of the steel wire rope of being produced or adjust the aperture that closes up nib 2, compacting nib 37, sizing nib 47, make them satisfy the requirement of production technology.Make many regularly arranged on request steel wires by closing up in the compacting nib 37 on the nib 2 back importings two roller compaction distorted patterns 3 thereafter then, regulate bolt 31 and can regulate a burst compression ratio, guarantee burst abundant plastic deformation of interior each steel wire, a burst footpath progressively is compressed into the design size requirement simultaneously, steel wire strand after will compressing again imports in the sizing nib 47 on the three roller plug dies 4, three roller plug dies 4 are mainly used in size and the out-of-roundness and the surface quality of control compression back strand, make the steel wire strand of producing satisfy every specification requirement.
Claims (2)
1. wire rope shaper with compacted strand is characterized in that: comprise and close up muzzle mould, at least two two roller compaction distorted patterns, three roller plug dies that the described muzzle mould that closes up is provided with and closes up nib; On each two roller compaction distorted pattern, be symmetrically arranged with a pair of die mould groove, be movably set with the running roller seat in the die mould groove, the running roller seat is provided with the adjusting bolt, regulating bolt is arranged in the screwed hole on the two roller compaction distorted patterns, running roller is movably set in the running roller seat by pin, the outer surface of running roller is provided with the compacting die cavity, and the compacting die cavity on two running rollers on each two roller compaction distorted pattern closes up the back and forms a compacting nib; On three roller plug dies, evenly distribute three running roller grooves are installed, be movably set with a running roller seat in each running roller groove, the running roller seat is provided with the adjusting bolt, regulating bolt is separately positioned in the screwed hole on the three roller plug dies, be provided with the running roller that a surface has the sizing die cavity by pin in each running roller seat, the sizing die cavity on three running rollers on the three roller plug dies closes up the back and forms a sizing nib.
2. wire rope shaper with compacted strand according to claim 1, it is characterized in that: the described muzzle mould, two roller compaction distorted patterns, three roller plug dies of closing up is fixedly installed on respectively on the base successively, and their top joins by connecting rod, and guarantees that the center that closes up nib, compacting nib, sizing nib is in same straight line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008101947959A CN101418526B (en) | 2008-10-20 | 2008-10-20 | Wire rope shaper with compacted strand |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008101947959A CN101418526B (en) | 2008-10-20 | 2008-10-20 | Wire rope shaper with compacted strand |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101418526A CN101418526A (en) | 2009-04-29 |
| CN101418526B true CN101418526B (en) | 2010-08-18 |
Family
ID=40629514
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2008101947959A Expired - Fee Related CN101418526B (en) | 2008-10-20 | 2008-10-20 | Wire rope shaper with compacted strand |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101418526B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101876149B (en) * | 2009-11-20 | 2012-03-07 | 泰博制钢股份有限公司 | Anti-twist opening cover die device for compressed stranded steel wire rope |
| CN102011333A (en) * | 2010-12-20 | 2011-04-13 | 泰博制钢股份有限公司 | Steel wire rope sizing device |
| CN109629281B (en) * | 2018-12-03 | 2021-09-07 | 咸阳宝石钢管钢绳有限公司 | Novel end disc diameter stepless adjustable disc type pre-deformer |
| CN112176749B (en) * | 2020-09-30 | 2023-07-14 | 江阴泰阳成索业有限公司 | Eye lifting appliance for pressing single-side end socket by steel rope and steel sleeve and preparation method |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2756679Y (en) * | 2004-11-19 | 2006-02-08 | 江苏法尔胜股份有限公司 | Pre deforming device for steel wire |
| CN2756680Y (en) * | 2004-11-19 | 2006-02-08 | 江苏法尔胜股份有限公司 | Steel rope post deforming device |
| CN2769310Y (en) * | 2004-07-28 | 2006-04-05 | 咸阳石油钢管钢绳有限责任公司 | Predeforming device for wirerope twisting |
| CN2934748Y (en) * | 2006-06-22 | 2007-08-15 | 东风汽车集团股份有限公司 | Steel wire fastener capable of adjusting steel wire length |
| CN201021427Y (en) * | 2007-02-06 | 2008-02-13 | 刘硕毅 | A rope guider for winch steel silk rope |
| CN201031324Y (en) * | 2007-04-28 | 2008-03-05 | 河南恒星科技股份有限公司 | Steel cord combined rolling pre-deformation device |
| CN201106133Y (en) * | 2007-09-03 | 2008-08-27 | 咸阳石油钢管钢绳有限责任公司 | Large format horizontal adjustable predeformation device for entwisting wire cable |
| CN201305791Y (en) * | 2008-10-20 | 2009-09-09 | 泰博制钢股份有限公司 | Former for compacted strand wire ropes |
-
2008
- 2008-10-20 CN CN2008101947959A patent/CN101418526B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2769310Y (en) * | 2004-07-28 | 2006-04-05 | 咸阳石油钢管钢绳有限责任公司 | Predeforming device for wirerope twisting |
| CN2756679Y (en) * | 2004-11-19 | 2006-02-08 | 江苏法尔胜股份有限公司 | Pre deforming device for steel wire |
| CN2756680Y (en) * | 2004-11-19 | 2006-02-08 | 江苏法尔胜股份有限公司 | Steel rope post deforming device |
| CN2934748Y (en) * | 2006-06-22 | 2007-08-15 | 东风汽车集团股份有限公司 | Steel wire fastener capable of adjusting steel wire length |
| CN201021427Y (en) * | 2007-02-06 | 2008-02-13 | 刘硕毅 | A rope guider for winch steel silk rope |
| CN201031324Y (en) * | 2007-04-28 | 2008-03-05 | 河南恒星科技股份有限公司 | Steel cord combined rolling pre-deformation device |
| CN201106133Y (en) * | 2007-09-03 | 2008-08-27 | 咸阳石油钢管钢绳有限责任公司 | Large format horizontal adjustable predeformation device for entwisting wire cable |
| CN201305791Y (en) * | 2008-10-20 | 2009-09-09 | 泰博制钢股份有限公司 | Former for compacted strand wire ropes |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101418526A (en) | 2009-04-29 |
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Granted publication date: 20100818 Termination date: 20141020 |
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