Summary of the invention
The purpose of this invention is to provide a kind of extremely strong antiseptic power that has, powder coating and manufacture method thereof that its coating can be strong with the metal base bonding force.
In order to achieve the above object, powder coating of the present invention is characterised in that: it comprises that polyethylene 55-80 part and filler are base-material for 20~45 parts, add vinyl trialkyl silane 5-30%, initiator 1.0-4.0%, catalyzer 0.5-1.5%, oxidation inhibitor 1.0-5.0%, flow agent 0.5~2.0%.
Described polyethylene is new LDPE (film grade), linear low density polyethylene or medium-density polyethylene.
Described vinyl trialkyl silane is vinyl triethyl silicane or vinyl trimethylsilane.
Described initiator is peroxide initiator such as dicumyl peroxide, t-butyl hydrogen peroxide, isopropyl benzene hydroperoxide and di-tert-butyl peroxide or their combination.
Described catalyzer is dibutyl organotin oxides or monobutyltin oxide such as dibutyl tin laurate, Dibutyltin oxide or their combination.
The manufacture method of powder coating of the present invention is, it is characterized in that: get polyethylene, vinyl trialkyl silane, initiator, catalyzer and oxidation inhibitor and place twin screw extruder to carry out melting graft reaction by proportioning, extruding also, granulation gets the grafting masterbatch, its temperature is controlled at 165 ℃-170 ℃, and the silane percentage of grafting of crosslinked polyethylene is 5~30%;
Get gained silane grafted polyethylene resin 55-80 part and filler and be base-material for 20~45 parts, add flow agent 0.5~2%, curing catalyst 0.1-0.5% under above-mentioned processing conditions in twin screw extruder melting mixing, extrude and granulation, product is ground into micro mist by plastic crusher and sieves, and gets 180-200 purpose component and promptly gets this product.
Described curing catalyst is a dibutyl tin laurate.
The present invention's advantage compared with prior art is, because siloxanes carries out the silanization graft modification to polyethylene, poly good weatherability, chemical resistance advantages of higher have been kept on the one hand, has outstanding wear resistance, the anti-cracking of proof stress, low-temperature flexibility reach excellent heat resistance well, its softening temperature can reach 200 ℃, can be at 140 ℃ of following life-time service.Simultaneously the siloxane groups of introducing on the molecular chain makes thermoplastic molecular resin itself can hydrolytic crosslinking, form tridimensional network, when increasing its corrosion resistance, the adhesion property of itself and ground is greatly improved, goods have preeminent resistance to impact shock, heat-resisting creep property and low-temperature flexibility, good anti-permeability, anti-chemical performance etc.
Specific implementation method
Below in conjunction with embodiment the present invention is done the detailed description of carrying out a step,
Embodiment one
It is a kind of powder coating, comprises that 80 parts of polyethylene and filler are base-material for 30 parts, adds vinyl trialkyl silane 5%, initiator 1.0%, and catalyzer 0.5%, oxidation inhibitor 1.0%, flow agent 0.5%.
This polyethylene is new LDPE (film grade), linear low density polyethylene or medium-density polyethylene; This vinyl trialkyl silane is vinyl triethyl silicane or vinyl trimethylsilane; This initiator is peroxide initiator such as dicumyl peroxide, t-butyl hydrogen peroxide, isopropyl benzene hydroperoxide and di-tert-butyl peroxide or their combination; This catalyzer is dibutyl organotin oxides or monobutyltin oxide such as dibutyl tin laurate, Dibutyltin oxide or their combination; This flow agent is acrylic acid oligomer or silicone resin; Filler is titanium dioxide, talcum powder, lime carbonate, barium sulfate or their combination.
Its manufacture method is, get new LDPE (film grade), vinyl trimethylsilane, oxidation diisopropylbenzene(DIPB), dibutyl tin laurate and antioxidant 1010 and in twin screw extruder, carry out melting graft reaction, extrude and granulation gets grafting masterbatch temperature and is controlled at 165 ℃ approximately.
Getting 60 parts of gained cross-linked polyethylene resins and filler again is that the rutile titanium white powder is base-material for 40 parts, adds flow agent 0.5%, curing catalyst 0.1%; Also can add other auxiliary agent 0.1% and antioxidant 1010s, under above-mentioned processing conditions, melting mixing in twin screw extruder is extruded and granulation; Product is ground into micro mist by plastic crusher and sieves, and gets 180 purpose components and promptly gets this product.This curing catalyst is a dibutyl tin laurate.
During use, above-mentioned gained powder coating is carried out application with electrostatic spraying, toast 20~30min down, then sample is put into about 90 ℃ hot water insulation and soaked certain hour, finish crosslinking reaction in 180~200 degree.The cooling film forming.
Embodiment two
It is a kind of powder coating, comprises that 55 parts of polyethylene and filler are base-material for 45 parts, add vinyl trialkyl silane 15%, initiator 3.0%, catalyzer 1.0%, oxidation inhibitor 3.0%, flow agent 1.5%.
This polyethylene is new LDPE (film grade), linear low density polyethylene or medium-density polyethylene; This vinyl trialkyl silane is vinyl triethyl silicane or vinyl trimethylsilane; This initiator is peroxide initiator such as dicumyl peroxide, t-butyl hydrogen peroxide, isopropyl benzene hydroperoxide and di-tert-butyl peroxide or their combination; This catalyzer is dibutyl organotin oxides or monobutyltin oxide such as dibutyl tin laurate, Dibutyltin oxide or their combination; This flow agent is acrylic acid oligomer or silicone resin; Filler is titanium dioxide, talcum powder, lime carbonate, barium sulfate or their combination.
Its manufacture method is, get new LDPE (film grade), vinyl trimethylsilane, oxidation diisopropylbenzene(DIPB), dibutyl tin laurate and antioxidant 1010 and in twin screw extruder, carry out melting graft reaction, extrude and granulation gets grafting masterbatch temperature and is controlled at 168 ℃ approximately.
Getting 55 parts of gained cross-linked polyethylene resins and filler again is that the rutile titanium white powder is base-material for 45 parts, adds flow agent 1.5%,, curing catalyst 0.3%; Also can add 0.1% part of other auxiliary agent and antioxidant 1010, under above-mentioned processing conditions, melting mixing in twin screw extruder is extruded and granulation; Product is ground into micro mist by plastic crusher and sieves, and gets 190 purpose components and promptly gets this product.This curing catalyst is a dibutyl tin laurate.
During use, above-mentioned gained powder coating is carried out application with electrostatic spraying, toast 20~30min down, then sample is put into about 90 ℃ hot water insulation and soaked certain hour, finish crosslinking reaction in 180~200 degree.The cooling film forming.
Embodiment three
It is a kind of powder coating, comprises that 65 parts of polyethylene and filler are base-material for 35 parts, add vinyl trialkyl silane 30%, initiator 4.0%, catalyzer 1.5%, oxidation inhibitor 5.0%, flow agent 2.0%.
This polyethylene is new LDPE (film grade), linear low density polyethylene or medium-density polyethylene; This vinyl trialkyl silane is vinyl triethyl silicane or vinyl trimethylsilane; This initiator is peroxide initiator such as dicumyl peroxide, t-butyl hydrogen peroxide, isopropyl benzene hydroperoxide and di-tert-butyl peroxide or their combination; This catalyzer is dibutyl organotin oxides or monobutyltin oxide such as dibutyl tin laurate, Dibutyltin oxide or their combination; This flow agent is acrylic acid oligomer or silicone resin; Filler is titanium dioxide, talcum powder, lime carbonate, barium sulfate or their combination.
Its manufacture method is, get new LDPE (film grade), vinyl trimethylsilane, oxidation diisopropylbenzene(DIPB), dibutyl tin laurate and antioxidant 1010 and in twin screw extruder, carry out melting graft reaction, extrude and granulation gets grafting masterbatch temperature and is controlled at 170 ℃ approximately.
Getting 65 parts of gained cross-linked polyethylene resins and filler again is that the rutile titanium white powder is base-material for 35 parts, adds flow agent 2%, curing catalyst 0.5%; Also can add other auxiliary agent 0.1% and antioxidant 1010s, under above-mentioned processing conditions, melting mixing in twin screw extruder is extruded and granulation; Product is ground into micro mist by plastic crusher and sieves, and gets 200 purpose components and promptly gets this product.This curing catalyst is a dibutyl tin laurate.
During use, above-mentioned gained powder coating is carried out application with electrostatic spraying, toast 20~30min down, then sample is put into about 90 ℃ hot water insulation and soaked certain hour, finish crosslinking reaction in 180~200 degree.The cooling film forming.
It is important to point out that only the present invention will be further described for the foregoing description, do not represent limiting the scope of the invention.Some nonessential modifications that other people make according to the present invention and adjustment still belong to protection scope of the present invention.