CN1014122B - Method for preparing feed protein powder, basic chromium sulfate and granular fertilizer from chrome leather residue - Google Patents

Method for preparing feed protein powder, basic chromium sulfate and granular fertilizer from chrome leather residue

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Publication number
CN1014122B
CN1014122B CN88107119A CN88107119A CN1014122B CN 1014122 B CN1014122 B CN 1014122B CN 88107119 A CN88107119 A CN 88107119A CN 88107119 A CN88107119 A CN 88107119A CN 1014122 B CN1014122 B CN 1014122B
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China
Prior art keywords
protein
powder
chrome leather
leather
residue
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Expired
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CN88107119A
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Chinese (zh)
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CN1041547A (en
Inventor
蒋挺大
张春萍
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Research Center for Eco Environmental Sciences of CAS
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Research Center for Eco Environmental Sciences of CAS
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Priority to CN88107119A priority Critical patent/CN1014122B/en
Publication of CN1041547A publication Critical patent/CN1041547A/en
Publication of CN1014122B publication Critical patent/CN1014122B/en
Expired legal-status Critical Current

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Abstract

The invention belongs to the technical field of industrial waste residue treatment. In order to solve the problem that a large amount of chrome leather slag (solid waste) discharged in the leather-making industry pollutes the environment, the waste is subjected to resource treatment. The invention decolourizes the chrome leather residue in an alkaline medium and extracts protein, and prepares high-quality feed protein powder by taking three powders (or wheat middling, corn powder, rice bran, wheat bran and the like) as carriers. The filter residue is used as leather tanning agent to extract chromium salt with dilute sulphuric acid. The residual residue is neutralized by quicklime powder to prepare granular fertilizer.

Description

Method for producing fodder protein powder, salt based chromic sulfate and granular fertiliser from chrome leather residue
The invention belongs to the technical field of Solid Waste Treatment.
The said chrome leather slag of the present invention is meant spares the tailing of cutting leather bits that processing produces, removing from office slag and produce when cutting out after tannery is to chrome tannings such as ox-hide, pigskin, sheepskins.Chrome leather slag contains moisture about 50%, about 30% protein and the chromium of 1-3%.
The chrome leather slag quantity of leather industry discharging is big, easily corrupt smelly and stripping trivalent chromium Cr(III when stacking) and the Cr VI Cr(VI of potential carcinogenicity is arranged on a small quantity), serious environment pollution is detrimental to health.For the existing last 100 years history of the processing of chrome leather slag, the past is mainly carried out twice laid, as makes regenerated leather, synthetic surfactant Lamepon A, dye-fixing agent, leather filler and produce peptone and hide glue etc.Recent two decades comes, and the leather industry development is very fast, and the quantity of chrome leather slag increases day by day, and the prior art of these twice laids can not adapt to requirement, and the technology that has can produce secondary environmental pollution, and what have can not utilize in a large number because of product marketing is bad.So for a large amount of chrome leather slags, mostly adopt methods such as heap buries, burning, anaerobic fermentation to handle, this causes environmental pollution again, can not really deal with problems.
Closely for some years, from chrome leather slag, extract protein as feed addictive and extract trivalent chromium and seen that as leather retanning agent bibliographical information is arranged, wherein representationally be:
1, Holloway, D.F. separates recovery nutrient protein hydrolysate and chromium compound from chrome leather slag, United States Patent (USP), 4,100,154(1978).
2, Guardini, G. extracts protein and chromium sulfate from the chrome leather waste material, French Patent (FRP), 2,520,641(1983).
3, Hou Jie, Malaysian is medium, the separation and the application of protein in tannery's chrome tanning onal, the light industry environmental protection, (3), 53-55(1986).
4, in the Malaysian, Hou Jie, Liu Zhengshu etc., chromium taning cutting skin crumbs produce the application study of proteins additive, the light industry environmental protection, (4), 8-10(1986)
Above-listed prior art is basic identical, with lime basic hydrolysis chrome leather slag, extracts protein and makes feed addictive, and the chromium sulfate that extracts in the chromium mud with sulfuric acid is used as leather retanning agent again.But the weak point of these technology is to obtain protein liquid, and this can not adapt in production of fodder, needs increase equipment, changes production technology.In addition, the filter residue behind the extraction protein does not utilize, and still can cause environmental pollution.
The objective of the invention is to solve more up hill and dale chrome leather slag the pollution of environment is also therefrom reclaimed useful resources, overcome the deficiencies in the prior art part, proposed to utilize the chromium slag to produce forage protein powder, basic chromic sulfate and the complete new method of granulated fertilizer.This new method and new technology is fit to that fully this solid waste of chrome leather slag is carried out heavy industrialization to be handled.
Content of the present invention can be illustrated with technological process block-diagram (seeing accompanying drawing).
Take by weighing a certain amount of chrome leather slag, add entry and make it submergence, add the quick lime of 3-7% and 1% catalyst (urea) again, descend to be incubated a few hours at 85-90 ℃ and dissolve into smalls, filter while hot then until chrome leather slag.Filtrate neutralizes with 1: 2 phosphoric acid, have milky protein to separate out this moment, leach protein, filtrate obtains the protein concentrate liquid that concentration is 30-40% through evaporation and concentration, and will wet albumen and protein concentrate liquid and carrier (three powder, inferior powder, corn flour, rice bran, wheat bran etc.) are by 1: the weight ratio of 0.7-0.9 is mixed to stir, and is extruded into slice with single lead screw ex truding briquetting machine, oven dry, pulverize, cross 60 mesh sieves, promptly getting outward appearance is that light coffee color, crude protein content are the novel fodder albumen powder of 40-60%.
Filter residue behind the extraction protein contains Cr(OH) 3Protein and some other solid impurities with residual are dissolved with 1: 4 sulfuric acid, and after filtration, its filter residue neutralizes with quick lime, granulation then, are drying to obtain granulated fertilizer.Its filtrate is chromium sulfate, is heated to 50-60 ℃, regulates pH7.5-7.8 with sodium carbonate, forms the basic chromic sulfate floccule body, and filtration, drying can directly be used as leather tanning agent.
The present invention has following characteristics compared with the prior art:
1, the present invention fully is used to chrome leather slag as previously mentioned, does not have residue and waste water, eliminates the pollution to environment fully.And existing technology still has residue, can cause secondary pollution to environment.
2, the present invention is catalyst with urea, can shorten the reaction time, and the recovery rate of protein and digestive utilization ratio all obviously improve.Technology of the present invention can be carried out plant-scale production.Existing technology is ground into buffings with chrome leather slag, heats, filters to extract protein.This method only is suitable for laboratory test and small lot batch manufacture, lacks industrial value.
3, can produce the novel fodder albumen powder similar to fish meal with technology of the present invention, be suitable for producing mixed feed, the factory that produces mixed feed does not need to change technology or increase equipment.What yet prior art was produced is liquid protein, (the used raw material moisture content of mixed feed must not be higher than 16% because of its moisture is too high, mixed feed finished product moisture content is generally below 13%), existing equipment can not use, even concentrate drying also is ground into solid pure protein powder, also, when cooperating, feed is difficult for being uniformly dispersed because of its easy moisture absorption caking and deliquescence.Moreover the granule true protein has viscosity, and can be bonded on the esophagus of letting animals feed influences the animal feed even cause a disease dead.
4, the basic chromic sulfate of producing with method of the present invention can directly be used as the process hides tanning agent.
5, the granulated fertilizer that goes out with explained hereafter of the present invention can be used as fertilizers for potted flowers and dry land fertilizer.
One embodiment of the present of invention are below proposed:
1, moisture content is 48% ox-hide chrome leather slag 100 gram addings 500 ml waters, 3 gram quick limes and 1 gram urea, and insulation is 4 hours under 85-90 ℃, protein is dissolved in the alkaline medium in the chrome leather slag at this moment, becomes protein extract, forms Cr(OH) 3Be deposited in the residue.
2, the suction filtration while hot of the mixture after above-mentioned reaction is finished, filter residue gives over to the extraction chromium sulfate, and filtrate neutralize with 1: 2 phosphoric acid, has milky protein to separate out, suction filtration, filter cake is the albumen that wets, filtrate evaporation and concentration to concentration is 30-40%.
3, above-mentioned protein concentrated solution and wet albumen are measured protein content with Kjeldahl, and calculating crude protein is 32 grams (yield 32%).Protein concentrated solution and wet albumen and 48 are restrained the carrier wheat bran mix, be extruded into the slice of Φ 3-4 millimeter, 80 ℃ of oven dry with make-up machine, pulverize, cross 60 mesh sieves, promptly get the novel fodder albumen powder of light coffee color, crude protein content 46.21%, crude fibre 5.3%, crude fat 0.76%, ash content 5.53%, calcium 0.53%, phosphorus 0.94%, Cr(III) content is no more than 2ppm, and the amino acid analysis result is as follows:
Amino acid content (mg/100mg) amino acid content (mg/100mg)
L-aminobutanedioic acid 2.90 leucines 1.64
Threonine 0.84 tyrosine 0.60
Serine 1.40 phenylalanines 1.04
Glutamic acid 5.62 lysines 1.52
Glycine 10.58 histidines 0.44
Alanine 4.52 arginine 3.38
Valine 1.52 proline-4 .21
Methionine 0.34 tryptophan 0.12
Isoleucine 0.94 cystine 0.33
4, the filter residue in above-mentioned second step dissolves with 1: 4 dilute sulfuric acid, suction filtration, and filtrate is heated to 50-60 ℃, stir, slowly add sodium carbonate to pH value of solution 7.5-7.8, blue green floccule body appears in this moment, stops to add thermal agitation, suction filtration, filter cake is basic chromic sulfate, can directly be used as leather tanning agent, and filtrate is water white transparency, can directly discharge its COD and BOD and Cr(III) all do not exceed standard by the analysis of national standard unified approach.
5, the filter residue general pH behind above-mentioned 1: 4 sulfuric acid dissolution, the suction filtration all is higher than 5.5(if suction filtration is bad, residual a small amount of sulfuric acid in the filter residue, and then filter residue is acid, need to neutralize with calcium lime powder), through granulation and drying, can make granulated fertilizer, it is good especially to make fertilizers for potted flowers, wherein the Cr(III) content is lower than 300ppm.

Claims (3)

1, a kind of chrome leather slag that utilizes is produced the forage protein powder, the method of basic chromic sulfate and granulated fertilizer, it is characterized in that may further comprise the steps: chrome leather slag quick lime heating hydrolysis, 85-90 ℃ of insulation down, add urea as catalysts, filter the reaction back, filtrate neutralizes with 1: 2 phosphoric acid, produce the part protein precipitation, filter, the filtrate vacuum concentrates the back and wet albumen filter cake is common and carrier (three powder, inferior powder, corn flour, rice bran, wheat bran etc.) mixing and stirring, through moulding, oven dry, pulverize, making crude protein content is the novel fodder albumen powder of 40-60%; Filter residue behind the extraction protein filters with 1: 4 sulfuric acid dissolution, and filtrate is heated to 50-60 ℃, regulates pH7.5-7.8 with sodium carbonate, produces floccule body, filters, and drying promptly gets basic chromic sulfate as leather tanning agent; With back granulation, drying, promptly get granulated fertilizer in the filter residue usefulness quick lime.
2, the method for claim 1 is characterized in that Protein Extraction reaction is to carry out with urea under the condition that is catalyst, the urea that is added in chrome leather slag heavy 1%.
3, as claim 1,2 described methods, it is characterized in that wet albumen that filtration obtains and concentrating filter liquor to protein content be behind the 30-40% protein concentrate liquid together with carrier (three powder etc.) by 1: the weight ratio of 0.7-0.9 is mixed and made into the forage protein powder that crude protein content is 40-60%.
CN88107119A 1988-10-17 1988-10-17 Method for preparing feed protein powder, basic chromium sulfate and granular fertilizer from chrome leather residue Expired CN1014122B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN88107119A CN1014122B (en) 1988-10-17 1988-10-17 Method for preparing feed protein powder, basic chromium sulfate and granular fertilizer from chrome leather residue

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Application Number Priority Date Filing Date Title
CN88107119A CN1014122B (en) 1988-10-17 1988-10-17 Method for preparing feed protein powder, basic chromium sulfate and granular fertilizer from chrome leather residue

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CN1014122B true CN1014122B (en) 1991-10-02

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Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102009037792A1 (en) * 2009-08-18 2011-02-24 Bader Gmbh & Co. Kg Process for the production of leather pellets
CN102898240B (en) * 2012-10-29 2014-03-05 罗星 Method for preparing amino acid chelated fertilizer by using chrome leather solid wastes
CN103054275A (en) * 2012-11-30 2013-04-24 张建武 Machining process for producing shoe components by recycling shoemaking scraps
CN103143551B (en) * 2013-03-28 2015-05-06 王全杰 Original form dechroming method for chrome leather fragment, and application of product thereof in fertilizer aspect
CN103626280A (en) * 2013-12-17 2014-03-12 四川省银河化学股份有限公司 Comprehensive treatment method for organic wastewater containing inorganic salt and waste residue containing chromium
CN105237059B (en) * 2015-10-12 2019-03-01 中国科学院过程工程研究所 A kind of chromium slag biologic detoxication and the method for preparing bio-organic fertilizer
CN106955888B (en) * 2017-03-30 2019-10-29 北京高能时代环境技术股份有限公司 The stabilization method of waste residue containing Cr, Cr contaminated soil or combinations thereof
CN110698303A (en) * 2019-11-29 2020-01-17 宁波丰科源农业科技有限公司 Method for preparing humus organic fertilizer
CN112916589A (en) * 2021-02-26 2021-06-08 丁吉东 Method for treating chromium-containing waste in leather tanning

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