CN101402247A - Manufacturing technique for modified polythene tube for buried pollution discharge - Google Patents
Manufacturing technique for modified polythene tube for buried pollution discharge Download PDFInfo
- Publication number
- CN101402247A CN101402247A CNA2008102351238A CN200810235123A CN101402247A CN 101402247 A CN101402247 A CN 101402247A CN A2008102351238 A CNA2008102351238 A CN A2008102351238A CN 200810235123 A CN200810235123 A CN 200810235123A CN 101402247 A CN101402247 A CN 101402247A
- Authority
- CN
- China
- Prior art keywords
- sections
- mold temperature
- tubing
- mould
- single screw
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/04—Particle-shaped
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The invention provides a technique for producing a modified polyethylene pipe for buried blowdown, which utilizes clean waste PE materials to prepare granulated PE particles, adds a modifier into the obtained granulated PE particles, and produces the buried blowdown pipe which completely accords with the standards through high-speed mixing, drying and extruding. The producing technique realizes recycling of waste resources, reduces the production cost and the consumption of the current resources, and simultaneously protects the environment.
Description
Technical field
The present invention relates to the production of buried pollution discharge, particularly relate to a kind of production technology of modified polythene tube for buried pollution discharge with tubing.
Background technology
The modified poly ethylene pipe-line system is started late, but development is very fast, especially in the Europe of paying attention to environmental protection most.In recent years the raw-material performance of polyethylene (PE) tubing pipe improves constantly, the mixed ingredients of PE100 grade generally adopts for various countries, has also developed ' the eutectic hang down ' the high fluidity PE100 ' of property PE100 ' (low flow) and injection moulding large sized fittings of suitable production thick-wall and large-diameter pipe.The petrochemical industry of China is active development pipeline PP Pipe Compound in recent years, estimates that the production domesticization of PE100 has major progress soon.
Developing large diameter PE tubing force pipe, almost is unique plastic tube at the above scope PE pipe of diameter 1000mm.The maximum gauge of extruding PE tubing solid wall pipe abroad reaches 2000mm, and China has not only produced and used the larger-diameter PE force pipe of 630-1600mm, and can make the extruding production line and the supporting welding equipment of major diameter PE solid wall pipe.PE pipe and traditional ductile iron pipe and steel pipe ratio, health, anticorrosive, laying convenient and swift is its advantage.For example always also in the middle grid of laying newly, successfully adopted diameter to reach the modified polythene tube solid wall pipe of 1000mm in a large number in 06 year using Beijing area more careful and conservative on the plastic conduit.
Non-excavation laying be used for new pipe laying and old pipeline rehabilitation because economic and social benefit all get well use in the world more and more, in China also in progressively popularization.PE tubing pipeline is pliable and tough, and the characteristic of weldable becomes the first-selection of non-excavation-use pipe naturally.Develop the multiple PE tubing tubing that specific (special) requirements is arranged in the world for adapting to non-excavation laying, part also starts to walk in China, for example: the more pliable and tougher PE tubing that is fit to carry out undergauge and complications; The PE tubing that the protection surface layer is arranged, the i.e. anti-material of drawing damage of wiping of the compound one deck in outside.' no sand is laid ' PE pipeline is external a kind of in recent years new laying method.Be exactly that the PE pipe need not be embedded in ' in the casting bed ' (protecting with sand around the tubing) according to traditional laying standard, can be laid immediately in the original soil (may contain sharp stone etc.).The pipe trench of opening like this can be very narrow, do not need external embedding material, perhaps adopts ' plough is gone into laying method ' to cover while ditching and bury.Obviously, this laying method can reduce the laying expense and improve laying speed, but requires tubing to have the performance that damage and the load of anti-point are drawn in anti-wiping.
And buried drain pipe is divided into row rainwater pipe and sewage pipe two classes according to purposes, and specification requirement is the distinguishing requirement difference of sealing property (particularly for).And the domestic row of being regardless of at present rainwater, sewer adopt identical product standard and technical regulation (just to whether require to do closed-water test have any different).
In recent years because the quick-fried of the PE prices of raw and semifnished materials risen, the promotion and application of PE pipe-line system are under great stress.
Summary of the invention
At the problems referred to above, the production technology of modified polythene tube for buried pollution discharge provided by the invention is utilized waste and old PE material, by the modification buried pollution discharge tubing that manufactures a finished product, saves resource, reduces cost, and also promotes the protection of environment simultaneously simultaneously.
The production technology of modified polythene tube for buried pollution discharge provided by the invention may further comprise the steps:
A) waste and old PE material is cleaned go-on-go, the waste and old PE material after cleaning is carried out fragmentation with disintegrating machine, broken PE blocky-shaped particle adds hot-extrudable with single screw extrusion machine, and makes the PE granulation by mould molding;
B) batching
Adding modifier according to formula rate in above-mentioned PE granulation mixes;
C) high-speed mixing oven dry;
D) extrude:
Mixed compound is extruded by single screw extrusion machine, and formed the tubing of respective shapes by mould;
E) tubing vacuum sizing;
F) cooling;
G) spray word:
On tubing, spray corresponding product standard and type or manufacturer's information;
H) fixed length cutting.
Preferably, at above-mentioned steps D) in the temperature of single screw extrusion machine and mould be respectively,
Single screw extrusion machine: 170-175 ℃ of machine barrel feeding section, melt zone 170-175 ℃, extruding zone 170-180 ℃, linkage section 160-170 ℃;
Mould: 1 section 180-190 ℃ of mold temperature, 2 sections 180-190 ℃ of mold temperature, 3 sections 175-180 ℃ of mold temperature, 4 sections 180-185 ℃ of mold temperature, 5 sections 175-180 ℃ of mold temperature, 6 sections 180-185 ℃ of mold temperature, 7 sections 175-180 ℃ of mold temperature, 8 sections 175-180 ℃ of mold temperature.
The production technology of modified polythene tube for buried pollution discharge provided by the invention, utilize the waste and old PE material after cleaning to make the PE granulation, in the PE granulation that obtains, add modifier, dry and extrude, produce complete standard compliant buried pollution discharge tubing by high-speed mixing.Realized recycle and reuse, reduced production cost, reduced consumption, also protected environment simultaneously existing resource to waste and old resource.
Description of drawings
Fig. 1 is the schematic flow sheet of the embodiment of the invention 1.
The specific embodiment
Embodiment 1:
Fig. 1 is the schematic flow sheet of the specific embodiment of the invention 1, below in conjunction with Fig. 1 the embodiment of the invention 1 is introduced.
As shown in Figure 1, the production technology of the modified polythene tube for buried pollution discharge that the embodiment of the invention 1 provides may further comprise the steps:
A) waste and old PE material is cleaned go-on-go, the waste and old PE material after cleaning is carried out fragmentation with disintegrating machine, broken PE blocky-shaped particle adds hot-extrudable with single screw extrusion machine, and makes the PE granulation by mould molding;
B) batching
Adding modifier according to formula rate in above-mentioned PE granulation mixes;
C) high-speed mixing oven dry;
D) extrude:
Mixed compound is extruded by single screw extrusion machine, and formed the tubing of respective shapes by mould;
E) tubing vacuum sizing;
F) cooling;
G) spray word:
On tubing, spray corresponding product standard and type or manufacturer's information;
H) fixed length cutting.
Above-mentioned steps B) in, prepare burden according to following mass ratio:
PE granulation: 100 kilograms
Modifier: 3 kilograms
Described modifier comprises antioxidant and inserts, and its main component is the ring stiffness that elastomer is used for strengthening tubing.
At above-mentioned steps D) in the temperature of single screw extrusion machine and mould be respectively,
Single screw extrusion machine: 170 ℃ of machine barrel feeding sections, 170 ℃ of melt zones, 170 ℃ of extruding zones, 160 ℃ of linkage sections;
Mould: 1 section 180 ℃ of mold temperatures, 2 sections 180 ℃ of mold temperatures, 3 sections 175 ℃ of mold temperatures, 4 sections 180 ℃ of mold temperatures, 5 sections 175 ℃ of mold temperatures, 6 sections 180 ℃ of mold temperatures, 7 sections 175 ℃ of mold temperatures, 8 sections 175 ℃ of mold temperatures.
The production technology of the modified polythene tube for buried pollution discharge that provides according to the embodiment of the invention, the performance indications contrast of the PE tubing of producing is as follows:
| Standard or product | Title | Ring stiffness | Detect performance |
| GB/T?13663-2000 | The PE feedwater is with managing | Do not require | / |
| GB?15558.1-2003 | The PE combustion gas is with managing | Do not require | / |
| The normal Q/CSGY003-2008 that contains | Buried pollution discharge PE pipe | ≥8KPa/cm 3 | ≥10KPa/cm 3 |
Carry out company standard Q/CSGY003-2008, now do not have buried pollution discharge modified poly ethylene (PE) tubing industry standard and national standard.
Embodiment 2:
The production technology of the modified polythene tube for buried pollution discharge that the embodiment of the invention 2 provides may further comprise the steps:
A) waste and old PE material is cleaned go-on-go, the waste and old PE material after cleaning is carried out fragmentation with disintegrating machine, broken PE blocky-shaped particle adds hot-extrudable with single screw extrusion machine, and makes the PE granulation by mould molding;
B) batching
Adding modifier according to formula rate in above-mentioned PE granulation mixes;
C) high-speed mixing oven dry;
D) extrude:
Mixed compound is extruded by single screw extrusion machine, and formed the tubing of respective shapes by mould;
E) tubing vacuum sizing;
F) cooling;
G) spray word:
On tubing, spray corresponding product standard and type or manufacturer's information;
H) fixed length cutting.
Above-mentioned steps B) in, prepare burden according to following mass ratio:
PE granulation: 100 kilograms
Modifier: 5 kilograms
Described modifier comprises antioxidant and inserts, and its main component is the ring stiffness that elastomer is used for strengthening tubing.
At above-mentioned steps D) in the temperature of single screw extrusion machine and mould be respectively,
Single screw extrusion machine: 175 ℃ of machine barrel feeding sections, 175 ℃ of melt zones, 180 ℃ of extruding zones, 170 ℃ of linkage sections;
Mould: 1 section 190 ℃ of mold temperatures, 2 sections 190 ℃ of mold temperatures, 3 sections 180 ℃ of mold temperatures, 4 sections 185 ℃ of mold temperatures, 5 sections 180 ℃ of mold temperatures, 6 sections 185 ℃ of mold temperatures, 7 sections 180 ℃ of mold temperatures, 8 sections 180 ℃ of mold temperatures.
Embodiment 3:
The production technology of the modified polythene tube for buried pollution discharge that the embodiment of the invention 3 provides may further comprise the steps:
A) waste and old PE material is cleaned go-on-go, the waste and old PE material after cleaning is carried out fragmentation with disintegrating machine, broken PE blocky-shaped particle adds hot-extrudable with single screw extrusion machine, and makes the PE granulation by mould molding;
B) batching
Adding modifier according to formula rate in above-mentioned PE granulation mixes;
C) high-speed mixing oven dry;
D) extrude:
Mixed compound is extruded by single screw extrusion machine, and formed the tubing of respective shapes by mould;
E) tubing vacuum sizing;
F) cooling;
G) spray word:
On tubing, spray corresponding product standard and type or manufacturer's information;
H) fixed length cutting.
Above-mentioned steps B) in, prepare burden according to following mass ratio:
PE granulation: 100 kilograms
Modifier: 4 kilograms
Described modifier comprises antioxidant and inserts, and its main component is the ring stiffness that elastomer is used for strengthening tubing.
At above-mentioned steps D) in the temperature of single screw extrusion machine and mould be respectively,
Single screw extrusion machine: 173 ℃ of machine barrel feeding sections, 173 ℃ of melt zones, 173 ℃ of extruding zones, 165 ℃ of linkage sections;
Mould: 1 section 183 ℃ of mold temperatures, 2 sections 184 ℃ of mold temperatures, 3 sections 177 ℃ of mold temperatures, 4 sections 183 ℃ of mold temperatures, 5 sections 177 ℃ of mold temperatures, 6 sections 182 ℃ of mold temperatures, 7 sections 177 ℃ of mold temperatures, 8 sections 178 ℃ of mold temperatures.
The production technology of the modified polythene tube for buried pollution discharge that the embodiment of the invention provides, utilize the waste and old PE material after cleaning to make the PE granulation, in the PE granulation that obtains, add modifier, dry and extrude, produce complete standard compliant buried pollution discharge tubing by high-speed mixing.Realized recycle and reuse, reduced production cost, reduced consumption, also protected environment simultaneously existing resource to waste and old resource.
Claims (2)
1, a kind of production technology of modified polythene tube for buried pollution discharge is characterized in that, may further comprise the steps:
A) waste and old PE material is cleaned go-on-go, the waste and old PE material after cleaning is carried out fragmentation with disintegrating machine, broken PE blocky-shaped particle adds hot-extrudable with single screw extrusion machine, and makes the PE granulation by mould molding;
B) batching
Adding modifier according to formula rate in above-mentioned PE granulation mixes;
C) high-speed mixing oven dry;
D) extrude:
Mixed compound is extruded by single screw extrusion machine, and formed the tubing of respective shapes by mould;
E) tubing vacuum sizing;
F) cooling;
G) spray word:
On tubing, spray corresponding product standard and type or manufacturer's information;
H) fixed length cutting.
2, the production technology of modified polythene tube for buried pollution discharge according to claim 1 is characterized in that, at above-mentioned steps D) in the temperature of single screw extrusion machine and mould be respectively,
Single screw extrusion machine: 170-175 ℃ of machine barrel feeding section, melt zone 170-175 ℃, extruding zone 170-180 ℃, linkage section 160-170 ℃;
Mould: 1 section 180-190 ℃ of mold temperature, 2 sections 180-190 ℃ of mold temperature, 3 sections 175-180 ℃ of mold temperature, 4 sections 180-185 ℃ of mold temperature, 5 sections 175-180 ℃ of mold temperature, 6 sections 180-185 ℃ of mold temperature, 7 sections 175-180 ℃ of mold temperature, 8 sections 175-180 ℃ of mold temperature.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008102351238A CN101402247A (en) | 2008-11-14 | 2008-11-14 | Manufacturing technique for modified polythene tube for buried pollution discharge |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008102351238A CN101402247A (en) | 2008-11-14 | 2008-11-14 | Manufacturing technique for modified polythene tube for buried pollution discharge |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101402247A true CN101402247A (en) | 2009-04-08 |
Family
ID=40536472
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2008102351238A Pending CN101402247A (en) | 2008-11-14 | 2008-11-14 | Manufacturing technique for modified polythene tube for buried pollution discharge |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101402247A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101839374A (en) * | 2010-04-29 | 2010-09-22 | 盐城广源管业有限公司 | Process for producing polyethylene (PE) pipeline by using waste plastics |
| CN101549535B (en) * | 2009-05-13 | 2012-07-18 | 江苏圣通环境工程有限公司 | Method for utilizing waste HDPE plastic to prepare large-caliber double-wall bellow |
| CN102672934A (en) * | 2012-05-03 | 2012-09-19 | 河南联塑实业有限公司 | Production method of buried cracking-resistant polyethylene pipeline for fuel gas |
| CN103529193A (en) * | 2012-07-03 | 2014-01-22 | 新疆天业（集团）有限公司 | Evaluation method of polyethylene reclaimed material for drip tape |
-
2008
- 2008-11-14 CN CNA2008102351238A patent/CN101402247A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101549535B (en) * | 2009-05-13 | 2012-07-18 | 江苏圣通环境工程有限公司 | Method for utilizing waste HDPE plastic to prepare large-caliber double-wall bellow |
| CN101839374A (en) * | 2010-04-29 | 2010-09-22 | 盐城广源管业有限公司 | Process for producing polyethylene (PE) pipeline by using waste plastics |
| CN102672934A (en) * | 2012-05-03 | 2012-09-19 | 河南联塑实业有限公司 | Production method of buried cracking-resistant polyethylene pipeline for fuel gas |
| CN102672934B (en) * | 2012-05-03 | 2015-01-28 | 河南联塑实业有限公司 | Production method of buried cracking-resistant polyethylene pipeline for fuel gas |
| CN103529193A (en) * | 2012-07-03 | 2014-01-22 | 新疆天业（集团）有限公司 | Evaluation method of polyethylene reclaimed material for drip tape |
| CN103529193B (en) * | 2012-07-03 | 2015-10-21 | 新疆天业（集团）有限公司 | The drip irrigation zone evaluation method of tygon reclaimed materials |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102786729A (en) | PE160 grade composite material for pipes and preparation method of composite material | |
| CN102719011A (en) | Novel polypropylene double-wall corrugated pipe and preparation method thereof | |
| CN104212046B (en) | Porous plum tube and preparation method thereof | |
| CN101402247A (en) | Manufacturing technique for modified polythene tube for buried pollution discharge | |
| CN101885892A (en) | Composition, large-caliber double-wall corrugated pipe produced by employing same and production process | |
| CN105318116A (en) | Plastic covered belt reinforced hollow-wall wound pipe and manufacturing method thereof | |
| CN106589585A (en) | High strength polypropylene (PP-HM) double-wall corrugated pipe and production technology | |
| CN101526159B (en) | Super large caliber and non-excavation-use PE sewage tubular product and manufacturing method thereof | |
| CN103470866A (en) | Modified HDPE (High-Density Polyethylene) double-wall corrugated pipe and manufacturing method thereof | |
| CN102516669A (en) | Modified polypropylene mixture for non-excavating power cable communication casing pipes and preparation method thereof | |
| CN1657562A (en) | Special material for large-diameter plastic draining pipe | |
| CN101983982A (en) | Raw material composition for preparing heavy caliber polypropylene double-wall corrugated pipe | |
| CN101451633A (en) | Large diameter plastic winding tube with socket mouth and production method | |
| CN101653983B (en) | Extrusion die for manufacturing wall pipe with plastic winding structure | |
| CN106977803A (en) | Wear-resisting double-wall corrugated pipe of a kind of inwall and preparation method thereof | |
| CN101402759A (en) | Modified polythene tube for buried pollution discharge | |
| CN105504456A (en) | Cold-proof and frost-resistant multilayer blow-off pipe | |
| CN100540970C (en) | The plastic winding structure wall bell-and-spigot pipe | |
| CN202708352U (en) | PE160-rank fiber-reinforced polyethylene tube stock | |
| CN102095026A (en) | Polyethylene water supply pipe for trenchless construction | |
| CN105623176B (en) | A kind of plastic inspection well composite and preparation method thereof | |
| CN104927172A (en) | HDPE double-wall corrugated pipe and processing method therefor | |
| CN201354895Y (en) | Plastics double-wall wounded corrugated pipe | |
| CN206449315U (en) | A kind of antiseep glass steel pipe lined with reinforced concrete | |
| CN201354891Y (en) | Plastic wound structural wall pipe |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Open date: 20090408 |