CN101402214B - Method for manufacturing bamboo ware and bamboo strip - Google Patents
Method for manufacturing bamboo ware and bamboo strip Download PDFInfo
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- CN101402214B CN101402214B CN2008101070843A CN200810107084A CN101402214B CN 101402214 B CN101402214 B CN 101402214B CN 2008101070843 A CN2008101070843 A CN 2008101070843A CN 200810107084 A CN200810107084 A CN 200810107084A CN 101402214 B CN101402214 B CN 101402214B
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Abstract
The invention relates to a method for manufacturing a bamboo product, namely bamboo sticks, and belongs to a bamboo stick processing method. Cut surface green bamboo chips and shiraia bambusicola chips are subjected to fiber forming, water milling, bleaching and drying to obtain the bamboo sticks. The water milling treatment can effectively remove burrs and stains on the surfaces of the bamboo sticks, so that the produced bamboo sticks have smooth surfaces without the burrs, and high product quality, save the steps of scraping surface green and stewing, simplify process flow, and save raw materials and processing cost; and the waste materials obtained after the water milling can be directly used for paper making, so that no pollution is caused. The processed bamboo sticks can be widely used in bamboo products such as bamboo mats, bamboo curtains, bamboo carpets, bamboo-splint woven handicraft articles and so on.
Description
Technical field
The present invention relates to a kind of manufacture method of bamboo, relate in particular to a kind of manufacture method of bamboo bar.
Background technology
Along with the raising of environmental consciousness and the shortage of China's Forest Resources, people begin with other material replacing wood.Bamboo is widely grown in the southern various places of China's warm moist, because the bamboo growth is fast, output is big, the affluent resources of replacing wood have been become, through research for many years, the application and development of China science personnel and relevant enterprise, at present, in many occasions, with bamboo is the various bamboo products that raw material are made, and is subjected to very much users' welcome.Bamboo product is given the sensation of a kind of the Nature of people, people are when the various bamboo product of exploitation, must earlier bamboo be processed the well-thought-out plan bar, but because traditional processing method is subjected to the limitation of production technology and technology, the bamboo bar rough surface of producing, jagged, easily failure by rupture, the bamboo product of making can produce tangible friction sense of discomfort when contacting with human body, even the meeting scratch, product quality is not high, and service life is not long, and often the surf green on reluctant bamboo surface is partly abandoned in process of production, only utilize the very thin one deck inwall of bamboo, greatly reduce the utilization rate of bamboo wood, the waste resource, the surf green part that abandons is unfavorable for environmental protection often directly with burning.
Summary of the invention
The objective of the invention is to shortcoming, the bamboo ware and bamboo strip manufacture method after a kind of improve is provided, increase water mill processing treatment step at traditional bamboo bar processing method, and the surf green part of reservation bamboo, make the bamboo bar of producing smooth, no burr, and improved the raw material processing and utilization rate of bamboo wood.
For achieving the above object, the processing method of the present invention's employing comprises following step successively:
(1) carries out fragmentation after bamboo is cut off on demand, obtain bamboo chip after removing ring;
(2) bamboo chip is further carefully cutd open, the surf green bamboo chip is separated with the tabasheer bamboo chip;
(3) surf green bamboo chip and the tabasheer bamboo chip that obtains carried out obtaining the bamboo bar after the wire drawing;
(4) the bamboo bar is put into levigator and carry out water mill, grind off bamboo bar top layer, and clean up;
(5) the bamboo bar after the water mill cleaning is bleached processing;
(6) the bamboo bar after will bleaching is put into drying baker and is dried to bamboo bar water content and reach 9%-13%.
Levigator in the described step (4) is made up of base, motor, drive disk assembly, water supply component and grinding parts, motor is fixedly connected on the base, drive disk assembly connects motor and grinding parts, and the grinding parts are fixedly connected on the base, and water supply component is fixedly mounted on the grinding component top; The grinding parts are made up of last delivery wheel, following delivery wheel, Grinding wheel, supporting plate, bearing, delivery sheet, grinding panel and adjusting device, Grinding wheel and last delivery wheel are installed on the adjusting device by bearing, following delivery wheel is installed on the grinding panel by bearing, Grinding wheel and last delivery wheel level distribute alternately on the grinding panel, last delivery wheel is symmetrical up and down across the bamboo bar with following delivery wheel, supporting plate is fixed on the grinding panel, and across the bamboo bar be distributed in corresponding Grinding wheel under, delivery sheet is fixed on the base, and is concordant with the supporting plate level; Water supply component is made of water supply valve, feed pipe, feed pipe be distributed in Grinding wheel directly over, and feed pipe has aperture towards a side of Grinding wheel; The thickness of Grinding wheel surface granularity is by the order arrangement from coarse to fine from the feed end to the discharge end.
During levigator work, connect motor power, open the water supply valve of water supply component simultaneously, water is ejected on the Grinding wheel by the aperture of feed pipe below, Grinding wheel is washed away, so that the abrasive dust on the Grinding wheel is in time washed away.Motor drives by drive disk assembly and goes up delivery wheel, delivery wheel and Grinding wheel rotation down, and delivery wheel is slowly run along clockwise direction, and following delivery wheel slowly runs in the counterclockwise direction, and Grinding wheel is high speed rotating along clockwise direction.When carrying out the grinding operation, the bamboo bar is inserted by delivery sheet and goes up between delivery wheel and the following delivery wheel, by last delivery wheel and following delivery wheel respectively clockwise and rotate counterclockwise and transmit the bamboo bar, supporting plate withstands the bamboo bar and makes bamboo bar and Grinding wheel applying simultaneously, the Grinding wheel grinding bamboo bar that turns clockwise.Like this, Grinding wheel is finished the abundant grinding to the bamboo bar in transport process.
The present invention is directed to the bamboo bar rough surface that traditional diamond-making technique is produced, jagged shortcoming, the bamboo bar is carried out water mill processing to be handled, can effectively remove the burr and the spot on bamboo bar surface, make the bamboo bar smooth surface of producing, no burr, do not prick the hand, adopt levigator to make bamboo chip under moistening condition, carry out grinding, make bamboo chip be difficult for strain cracking, the product quality height has omitted the step of scraping blue or green and boiling, has simplified technological process, improved the raw material processing and utilization rate of bamboo wood, saved resource, and the waste material that obtains after the water mill processing can be directly used in papermaking, pollution-free.Preparation method of the present invention is simple, the manufacture craft easy operating, and safety, environmental protection, the bamboo bar of producing can be extensively in bamboo products such as bamboo mat, bamboo pillow, bamboo curtain and bamboo weaving weaving process product.
Description of drawings
Fig. 1 is the front view structural representation of levigator;
Among the figure, base A, motor B, drive disk assembly C, water supply component D, grinding parts E, last delivery wheel Ea, following delivery wheel Eb, Grinding wheel Ec, supporting plate Ed, bearing Ee, delivery sheet Ef, grinding panel Eg, adjusting device Eh, water supply valve Da, feed pipe Dc.
The specific embodiment
Below in conjunction with accompanying drawing, the invention will be further described.
Embodiment one:
A kind of manufacture method of bamboo ware and bamboo strip, its processing method that adopts comprises following step successively:
(1) carries out fragmentation after bamboo is cut off on demand, obtain bamboo chip after removing ring;
(2) bamboo chip is further carefully cutd open, the surf green bamboo chip is separated with the tabasheer bamboo chip;
(3) surf green bamboo chip and the tabasheer bamboo chip that obtains carried out obtaining the bamboo bar after the wire drawing;
(4) the bamboo bar is put into levigator and carry out water mill, grind off bamboo bar top layer, and clean up;
(5) the bamboo bar after the water mill cleaning is bleached processing;
(6) the bamboo bar after will bleaching is put into drying baker and is dried to bamboo bar water content and reach 10%.
Levigator in the described step (4) is made up of base A, motor B, drive disk assembly C, water supply component D and grinding parts E, motor B is fixedly connected on the base A, drive disk assembly C connects motor B and grinding parts E, grinding parts E is fixedly connected on the base A, and water supply component D is fixedly mounted on grinding parts E top; Grinding parts E is by last delivery wheel Ea, following delivery wheel Eb, Grinding wheel Ec, supporting plate Ed, bearing Ee, delivery sheet Ef, grinding panel Eg and adjusting device Eh form, Grinding wheel Ec and last delivery wheel Ea are installed on the adjusting device Eh by bearing Ee, following delivery wheel Eb is installed on the grinding panel Eg by bearing Ee, Grinding wheel Ec and last delivery wheel Ea level distribute alternately on grinding panel Eg, last delivery wheel Ea and following delivery wheel Eb are symmetrical up and down across the bamboo bar, supporting plate Ed is fixed on the grinding panel Eg, and across the bamboo bar be distributed in corresponding Grinding wheel Ec under, delivery sheet Ef is fixed on the base A, and is concordant with supporting plate Ed level; Water supply component D is made of water supply valve Da, feed pipe Dc, feed pipe Dc be distributed in Grinding wheel Ec directly over, and feed pipe Dc has aperture towards the side of Grinding wheel Ec; The thickness of Grinding wheel Ec surface granularity is by the order arrangement from coarse to fine from the feed end to the discharge end.
During levigator work, connect the motor B-source, open the water supply valve Da of water supply component D simultaneously, water is ejected on the Grinding wheel Ec by the aperture of feed pipe Dc below, and Ec washes away to Grinding wheel, so that the abrasive dust on the Grinding wheel Ec is in time washed away.Motor B is by delivery wheel Ea, delivery wheel Eb and Grinding wheel Ec rotation down in the drive disk assembly C drive, delivery wheel Ea is slowly run along clockwise direction, following delivery wheel Eb slowly runs in the counterclockwise direction, Grinding wheel Ec is high speed rotating along clockwise direction, last delivery wheel Ea is 40m/min with the linear velocity of following delivery wheel Eb, and Grinding wheel Ec rotating speed is 3600r/min.When carrying out the grinding operation, the bamboo bar is by between delivery wheel Ea in the delivery sheet Ef insertion and the following delivery wheel Eb, transmit the bamboo bar with rotating counterclockwise clockwise respectively by last delivery wheel Ea and following delivery wheel Eb, simultaneously supporting plate Ed withstands the bamboo bar and makes bamboo bar and Grinding wheel Ec applying, the Grinding wheel Ec grinding bamboo bar that turns clockwise.Like this, Grinding wheel Ec finishes the abundant grinding to the bamboo bar in transport process.
Embodiment two:
A kind of manufacture method of bamboo ware and bamboo strip, its processing method that adopts comprises following step successively:
(1) carries out fragmentation after bamboo is cut off on demand, obtain bamboo chip after removing ring;
(2) bamboo chip is further carefully cutd open, the surf green bamboo chip is separated with the tabasheer bamboo chip;
(3) surf green bamboo chip and the tabasheer bamboo chip that obtains carried out obtaining the bamboo bar after the wire drawing;
(4) the bamboo bar is put into levigator and carry out water mill, grind off bamboo bar top layer, and clean up;
(5) the bamboo bar after the water mill cleaning is bleached processing;
(6) the bamboo bar after will bleaching is put into drying baker and is dried to bamboo bar water content and reach 12%.
Levigator structure in the described step (4) and operation principle are with embodiment one.
Claims (1)
1. the manufacture method of a bamboo ware and bamboo strip is used the levigator of being made up of base (A), motor (B), drive disk assembly (C), water supply component (D) and grinding parts (E),
It is characterized in that: motor (B) is fixedly connected on the base (A), and drive disk assembly (C) connects motor (B) and grinding parts (E), and grinding parts (E) are fixedly connected on the base (A), and water supply component (D) is fixedly mounted on grinding parts (E) top; Grinding parts (E) are by last delivery wheel (Ea), following delivery wheel (Eb), Grinding wheel (Ec), supporting plate (Ed), bearing (Ee), delivery sheet (Ef), grinding panel (Eg) and adjusting device (Eh) are formed, Grinding wheel (Ec) is installed on the adjusting device (Eh) by bearing (Ee) with last delivery wheel (Ea), following delivery wheel (Eb) is installed on the grinding panel (Eg) by bearing (Ee), Grinding wheel (Ec) distributes alternately on grinding panel (Eg) with last delivery wheel (Ea) level, last delivery wheel (Ea) is symmetrical up and down across the bamboo bar with following delivery wheel (Eb), supporting plate (Ed) is fixed on the grinding panel (Eg), and across the bamboo bar be distributed in corresponding Grinding wheel (Ec) under, delivery sheet (Ef) is fixed on the base (A), and is concordant with supporting plate (Ed) level; Water supply component (D) is made of water supply valve (Da), feed pipe (Dc), feed pipe (Dc) be located at Grinding wheel (Ec) directly over, and feed pipe (Dc) has aperture towards a side of Grinding wheel (Ec); The thickness of the surperficial granularity of Grinding wheel (Ec) is by the order arrangement from coarse to fine from the feed end to the discharge end;
The manufacture method of described bamboo ware and bamboo strip comprises following step successively:
(1) carries out fragmentation after bamboo is cut off on demand, obtain bamboo chip after removing ring;
(2) bamboo chip is further carefully cutd open, the surf green bamboo chip is separated with the tabasheer bamboo chip;
(3) surf green bamboo chip and the tabasheer bamboo chip that obtains carried out obtaining the bamboo bar after the wire drawing;
(4) the bamboo bar is put into levigator and carry out water mill, grind off bamboo bar top layer, and clean up;
(5) the bamboo bar after the water mill cleaning is bleached processing;
(6) the bamboo bar after will bleaching is put into drying baker and is dried to bamboo bar water content and reach 9%-13%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008101070843A CN101402214B (en) | 2008-09-08 | 2008-09-08 | Method for manufacturing bamboo ware and bamboo strip |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008101070843A CN101402214B (en) | 2008-09-08 | 2008-09-08 | Method for manufacturing bamboo ware and bamboo strip |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101402214A CN101402214A (en) | 2009-04-08 |
| CN101402214B true CN101402214B (en) | 2010-06-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2008101070843A Expired - Fee Related CN101402214B (en) | 2008-09-08 | 2008-09-08 | Method for manufacturing bamboo ware and bamboo strip |
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| Country | Link |
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| CN (1) | CN101402214B (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102310441A (en) * | 2011-09-06 | 2012-01-11 | 江西南丰振宇实业集团有限公司 | Processing technique for bamboo batten of bamboo floor |
| CN102310446A (en) * | 2011-09-06 | 2012-01-11 | 江西南丰振宇实业集团有限公司 | Bamboo batten press wheel crusher |
| CN102581903B (en) * | 2011-12-23 | 2014-12-10 | 江西南丰振宇实业集团有限公司 | Processing technology for heating strand woven bamboo flooring |
| CN102975267A (en) * | 2012-10-17 | 2013-03-20 | 江西南丰振宇实业集团有限公司 | Processing craft capable of preventing strand woven bamboo flooring from internal cracking and wire skipping and cracking |
| CN102975268A (en) * | 2012-10-17 | 2013-03-20 | 江西南丰振宇实业集团有限公司 | Processing technology for carbonizing of bamboo green strips |
| CN102990727B (en) * | 2012-11-14 | 2015-10-21 | 安吉县三协竹胶板厂 | A kind of bamboo slab rubber and manufacture method thereof |
| CN105382907A (en) * | 2015-11-18 | 2016-03-09 | 广德县永彬竹木工艺品厂 | Manufacturing method for printing bamboo basket |
| CN105946069A (en) * | 2016-05-19 | 2016-09-21 | 安徽德润工艺品有限公司 | Treatment process of raw materials for bamboo weaving |
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2008
- 2008-09-08 CN CN2008101070843A patent/CN101402214B/en not_active Expired - Fee Related
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| Publication number | Publication date |
|---|---|
| CN101402214A (en) | 2009-04-08 |
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