CN101392858A - Steel oil pipe open flange sign indicating number - Google Patents
Steel oil pipe open flange sign indicating number Download PDFInfo
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- CN101392858A CN101392858A CNA2008101991082A CN200810199108A CN101392858A CN 101392858 A CN101392858 A CN 101392858A CN A2008101991082 A CNA2008101991082 A CN A2008101991082A CN 200810199108 A CN200810199108 A CN 200810199108A CN 101392858 A CN101392858 A CN 101392858A
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- oil pipe
- flange
- cone shape
- shape hole
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 27
- 239000010959 steel Substances 0.000 title claims abstract description 27
- 229910000926 A-3 tool steel Inorganic materials 0.000 claims description 2
- 238000007373 indentation Methods 0.000 claims 4
- 230000015572 biosynthetic process Effects 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 5
- 238000003466 welding Methods 0.000 abstract description 5
- 229910052782 aluminium Inorganic materials 0.000 abstract description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 4
- 229910052751 metal Inorganic materials 0.000 abstract description 4
- 239000002184 metal Substances 0.000 abstract description 4
- 238000001746 injection moulding Methods 0.000 abstract description 3
- 238000005266 casting Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 238000009434 installation Methods 0.000 description 14
- 238000007789 sealing Methods 0.000 description 3
- 238000011900 installation process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005065 mining Methods 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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- Earth Drilling (AREA)
- Flanged Joints, Insulating Joints, And Other Joints (AREA)
Abstract
Description
技术领域 technical field
本发明涉及一种法兰码,特别是一种特连接液压钢油管开边法兰码。The invention relates to a flange code, in particular to a flange code with an open edge for a specially connected hydraulic steel oil pipe.
背景技术 Background technique
公知的现有技术中管道连接通常有两种方法,一种是法兰连接,另一种是丝扣连接。小管径管道一般采用丝扣连接,但其拧紧扭矩大,在拧紧时候常常发生过拧,拆装不方便。管径较大的管道多采用法兰方式连接,而法兰盘与管道接头的结合多采用焊接方式,由于焊接工艺技术性强,所需的设备笨重,不适合野外操作,并且拆装极为不便,再加之有些管材因材质关系焊接有困难,如铝管、衬塑金属管等,就不能使用焊接法兰盘来实现管道连接,这给管道的连接工作带来许多不便。There are usually two methods for pipeline connection in the known prior art, one is flange connection, and the other is screw connection. Small-diameter pipes are generally connected with threads, but the tightening torque is large, and over-tightening often occurs during tightening, making disassembly and assembly inconvenient. Pipelines with larger diameters are mostly connected by flanges, and the combination of flanges and pipe joints is mostly welded. Due to the technical nature of the welding process, the required equipment is heavy, not suitable for field operations, and it is extremely inconvenient to disassemble. In addition, some pipes are difficult to weld due to the material relationship, such as aluminum pipes, plastic-lined metal pipes, etc., so welding flanges cannot be used to realize pipe connections, which brings a lot of inconvenience to the pipe connection work.
发明内容 Contents of the invention
为了克服现有技术的不足,本发明提供一种拆装方便、使用可靠、结构简单的钢油管开边法兰码。In order to overcome the deficiencies of the prior art, the invention provides a steel oil pipe split flange code with convenient disassembly, reliable use and simple structure.
本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:
一种钢油管开边法兰码,适用于可扩口的管道连接,包括固定在安装面上的两块对装的法兰盘和底部顶靠在安装面上并设置有导流孔的介子,所述两块法兰盘均设置有一锥形缺口,所述两块法兰盘对装后两个锥形缺口形成一锥形孔;所述介子的外表面设置成与锥形孔相适应的锥形面,所述介子嵌装于所述锥形孔后,锥形孔的表面与介子锥形面形成夹持管道喇叭口管壁的夹持口。An open-side flange code for steel oil pipes, suitable for flared pipe connections, including two paired flanges fixed on the installation surface and a meson with a bottom that leans against the installation surface and is provided with a diversion hole , the two flanges are all provided with a conical notch, and after the two flanges are assembled, the two conical notches form a conical hole; the outer surface of the meson is set to adapt to the conical hole The tapered surface of the meson, after the meson is embedded in the tapered hole, the surface of the tapered hole and the tapered surface of the meson form a clamping mouth for clamping the wall of the bell mouth of the pipeline.
作为本发明的进一步改进,所述介子底部和锥形面均设置有环行凹槽,所述环行凹槽内均安装有密封圈;所述锥形孔的斜度为37度;相应地锥形面的斜度也为37度。As a further improvement of the present invention, the bottom of the meson and the tapered surface are provided with circular grooves, and sealing rings are installed in the circular grooves; the slope of the tapered hole is 37 degrees; correspondingly, the tapered The slope of the face is also 37 degrees.
作为本发明的更进一步改进,所述两块对装的法兰盘均沿锥形缺口的轴心向两侧延伸使锥形缺口形成台阶状,相应地锥形孔形成两端为圆柱、中间为圆台的台阶状;所述介子沿其轴心向两侧延伸形成两端为圆柱、中间为圆台的台阶状,所述夹持口由锥形孔的圆台面和小径圆柱面与介子的圆台面和小径圆柱面形成。As a further improvement of the present invention, the two paired flanges all extend to both sides along the axis of the conical notch so that the conical notch forms a stepped shape, and correspondingly the conical hole forms a cylinder at both ends and a middle It is a step shape of a circular platform; the meson extends to both sides along its axis to form a stepped shape with cylinders at both ends and a circular platform in the middle. Table tops and small diameter cylindrical surfaces are formed.
本发明的有益效果是:本发明的开边法兰码包括固定在安装面上的两块设置有锥形缺口的法兰盘和底部顶靠在安装面上并设置有导流孔的锥形介子,使用时首先根据介子及锥形缺口的锥度对待连接的管道口进行扩口,使管口呈喇叭状,然后将介子置于喇叭口内并对齐至连接口,再将两块法兰盘通过螺栓固定在安装面上,压紧管道的喇叭口,由锥形缺口形成的锥形面及介子的锥形面夹紧管道的喇叭口,由此可见整个安装过程中不需要焊接,安装简单、便于拆装,相比较于卡套式钢管接头拧紧扭矩低、并可防过拧,装配起来也美观,易于生产和加工,并且由于介子、钢管和法兰盘相互紧密连接,具有良好的综合力学性能,能够承受较高的工作压力,有防振性、不易破损等优点,提高了连接的稳定性和可靠性,适用于注塑机械、船舶、工程机械、矿山机械等机械上液压件如钢管、铝管、衬塑金属管等可扩口管道的连接,给管道的连接工作带来许多便利。The beneficial effects of the present invention are: the open-side flange code of the present invention includes two flanges fixed on the installation surface with conical notches and a conical flange with a bottom that leans against the installation surface and is provided with a flow guide hole. When using the meson, first expand the mouth of the pipe to be connected according to the taper of the meson and the tapered notch, so that the mouth of the pipe is in the shape of a trumpet, then place the meson in the bell mouth and align it to the connection port, and then pass the two flanges through The bolts are fixed on the installation surface, and the bell mouth of the pipe is pressed, and the tapered surface formed by the tapered notch and the tapered surface of the meson clamp the bell mouth of the pipe. It can be seen that no welding is required during the entire installation process, and the installation is simple and convenient. It is easy to disassemble and assemble. Compared with the ferrule-type steel pipe joint, the tightening torque is low, and it can prevent over-tightening. It is also beautiful to assemble, easy to produce and process, and because the meson, steel pipe and flange are closely connected with each other, it has good comprehensive mechanics. performance, can withstand high working pressure, has the advantages of anti-vibration, not easy to break, etc., improves the stability and reliability of the connection, and is suitable for hydraulic parts on injection molding machinery, ships, engineering machinery, mining machinery and other machinery, such as steel pipes, The connection of flarable pipes such as aluminum pipes and plastic-lined metal pipes brings a lot of convenience to the connection work of pipes.
附图说明 Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明的整体结构示意图;Fig. 1 is the overall structural representation of the present invention;
图2是本发明的剖视图;Fig. 2 is a sectional view of the present invention;
图3是本发明的法兰盘剖视图;Fig. 3 is a sectional view of the flange of the present invention;
图4是本发明的介子剖视图。Fig. 4 is a sectional view of the meson of the present invention.
具体实施方式 Detailed ways
参照图1至图4,一种钢油管开边法兰码,适用于可扩口的管道连接,它包括固定在安装面上的两块对装的法兰盘1和底部顶靠在安装面上并设置有导流孔7的介子2,本发明的两块法兰盘1均采用A3钢,介子2采用45号钢,这两种钢材应用比较广泛,并且具有一定的塑性和韧性、机械强度大、切削性能良好、并具有良好的综合力学性能。所述两块法兰盘1均设置有固定孔,所述两块法兰盘1均设置有一锥形缺口5,锥形缺口5可根据需要连接的管道8外径合理设置,所述两块法兰盘1对装后两个锥形缺口5形成一锥形孔;所述介子2的外表面设置成与锥形孔相适应的锥形面,所述介子2嵌装于所述锥形孔后,锥形孔的表面与介子2锥形面形成夹持管道8喇叭口管壁的夹持口,该夹持口的宽度可根据管壁的厚度来设计,即通过改变介子2锥形面的大小来实现。Referring to Fig. 1 to Fig. 4, a steel oil pipe open edge flange code is suitable for flared pipe connection, which includes two paired
使用时首先根据介子及锥形缺口的锥度对待连接的管道口进行扩口,使管口呈喇叭状,并在安装面上对应于法兰盘固定孔的安装位置打孔攻丝。在该步骤中扩口一般适宜括成37度的喇叭口,所以本使用新型中锥形孔的斜度为37度,相应地锥形面的斜度也为37度。然后将介子置于喇叭口内并对齐至连接口,再将两块法兰盘通过螺栓3固定在安装面上,压紧管道的喇叭口,由锥形缺口形成的锥形面及介子的锥形面夹紧管道的喇叭口,完成管道的连接,管道内的液体自介子2的导流孔7流通。During use, firstly, the mouth of the pipe to be connected is flared according to the taper of the meson and the tapered notch, so that the mouth of the pipe is trumpet-shaped, and a hole is tapped on the installation surface corresponding to the installation position of the flange fixing hole. In this step, flaring is generally suitable for forming a bell mouth of 37 degrees, so the inclination of the tapered hole in the novel use is 37 degrees, and the inclination of the tapered surface is also 37 degrees accordingly. Then place the meson in the bell mouth and align it to the connection port, then fix the two flanges on the installation surface with
由此可见整个安装过程中不需要焊接,安装简单、便于拆装,相比较于卡套式钢管接头拧紧扭矩低、并可防过拧,装配起来也美观,易于生产和加工,并且由于介子、钢管和法兰盘相互紧密连接,具有良好的综合力学性能,能够承受较高的工作压力,有防振性、不易破损等优点,提高了连接的稳定性和可靠性,适用于注塑机械、船舶、工程机械、矿山机械等机械上液压件如钢管、铝管、衬塑金属管等可扩口管道的连接,给管道的连接工作带来许多便利。It can be seen that no welding is required during the entire installation process, and the installation is simple and easy to disassemble. Compared with the ferrule-type steel pipe joint, the tightening torque is low, and it can prevent over-tightening. The steel pipe and the flange are closely connected with each other, have good comprehensive mechanical properties, can withstand high working pressure, have the advantages of anti-vibration, not easy to damage, etc., improve the stability and reliability of the connection, and are suitable for injection molding machinery and ships. The connection of hydraulic parts such as steel pipes, aluminum pipes, plastic-lined metal pipes and other expandable pipes on machinery, construction machinery, mining machinery, etc., brings a lot of convenience to the connection work of pipes.
作为本发明的进一步改进,所述两块对装的法兰盘1均沿锥形缺口5的轴心向两侧延伸使锥形缺口5形成台阶状,相应地锥形孔形成两端为圆柱、中间为圆台的台阶状;所述介子2沿其轴心向两侧延伸形成两端为圆柱、中间为圆台的台阶状,所述夹持口由锥形孔的圆台面和小径圆柱面与介子2的圆台面和小径圆柱面形成,管道被夹持后介子2的小径圆柱面与锥形孔的小径圆柱面分别顶考在所夹持管道的内、外管壁;所述锥形孔大径圆柱面与介子2的大径圆柱面相切,安装后法兰盘1与介子2紧密配合。这些结构进一步增强了管道连接的可靠性。As a further improvement of the present invention, the two paired
作为本发明的更进一步改进,为了增强密封效果,本发明的所述介子2底部和锥形面均设置有环行凹槽6,所述环行凹槽6内均安装有密封圈4,有效地防止了介子2底部与安装面、介子2的锥形面和管道之间的漏油问题。As a further improvement of the present invention, in order to enhance the sealing effect, the bottom of the
由于市场上不同型号的管道其外径和管壁厚度已经规格化,本发明的法兰码按照GB/T3639-2000和德国DIN2391-1994无缝钢管与壁厚进行设计,法兰尺寸则采用SAE尺寸标准设计,可批量生产适用于不同型号管道的开边法兰码,也可针对具体的管道具体设计。Since the outer diameter and wall thickness of different types of pipes on the market have been standardized, the flange code of the present invention is designed according to GB/T3639-2000 and German DIN2391-1994 seamless steel pipe and wall thickness, and the flange size adopts SAE Dimension standard design, can mass produce open side flange codes suitable for different types of pipelines, and can also be specifically designed for specific pipelines.
Claims (8)
Priority Applications (1)
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CNA2008101991082A CN101392858A (en) | 2008-10-13 | 2008-10-13 | Steel oil pipe open flange sign indicating number |
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CNA2008101991082A CN101392858A (en) | 2008-10-13 | 2008-10-13 | Steel oil pipe open flange sign indicating number |
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CNA2008101991082A Pending CN101392858A (en) | 2008-10-13 | 2008-10-13 | Steel oil pipe open flange sign indicating number |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103464321A (en) * | 2013-09-12 | 2013-12-25 | 辽宁省机械研究院有限公司 | Device utilizing multi-component liquid to perform mixing and constant-temperature corrosion preventive spraying |
CN105202296A (en) * | 2015-09-30 | 2015-12-30 | 舒恒管夹制造有限公司 | High-pressure non-welding cross-connection flange block device |
CN109282097A (en) * | 2018-08-17 | 2019-01-29 | 弗通流体科技(上海)有限公司 | It is flared flange pipe connection system |
CN109751467A (en) * | 2019-03-01 | 2019-05-14 | 江阴市液压油管有限公司 | A hydraulic oil pipe flare connection assembly |
-
2008
- 2008-10-13 CN CNA2008101991082A patent/CN101392858A/en active Pending
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103464321A (en) * | 2013-09-12 | 2013-12-25 | 辽宁省机械研究院有限公司 | Device utilizing multi-component liquid to perform mixing and constant-temperature corrosion preventive spraying |
CN103464321B (en) * | 2013-09-12 | 2016-06-08 | 辽宁省机械研究院有限公司 | A kind of device using multicomponent liquid to carry out mixing constant temperature anti-corrosion spray |
CN105202296A (en) * | 2015-09-30 | 2015-12-30 | 舒恒管夹制造有限公司 | High-pressure non-welding cross-connection flange block device |
CN109282097A (en) * | 2018-08-17 | 2019-01-29 | 弗通流体科技(上海)有限公司 | It is flared flange pipe connection system |
CN109751467A (en) * | 2019-03-01 | 2019-05-14 | 江阴市液压油管有限公司 | A hydraulic oil pipe flare connection assembly |
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