CN101392433B - Method for producing nonwoven gridding reinforced composite nonwoven fabrics - Google Patents

Method for producing nonwoven gridding reinforced composite nonwoven fabrics Download PDF

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CN101392433B
CN101392433B CN2008101549523A CN200810154952A CN101392433B CN 101392433 B CN101392433 B CN 101392433B CN 2008101549523 A CN2008101549523 A CN 2008101549523A CN 200810154952 A CN200810154952 A CN 200810154952A CN 101392433 B CN101392433 B CN 101392433B
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CN101392433A (en
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王常义
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CHANGZHOU NEWLAND COMPOSITE MATERIAL Co Ltd
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Abstract

The invention discloses a method for producing nonwoven griddling reinforced compound non-woven fabrics. The method is characterized in that the invention adopts a new technical proposal that a continuous fiber, a non-woven fabric material and gelatineous adhesive agent are taken as raw materials, by adopting a mode of continuous filament multi-head weft-covering, the grid is formed and the glue is applied on the production line, then the grid is compounded with the nonwoven fabrics and the obtained product is then dried and finalized, thus producing a new strengthening nonwoven grid reinforced compound nonwoven fabrics. The technology provided by the invention totally changes the traditional weaving concept and compounding technology, changes the structural characteristics of mechanics of the materials, thus drastically improves the overall property and the production efficiency of the product and greatly reduces the material cost of the relevant strengthening fabrics.

Description

A kind of method for producing nonwoven gridding reinforced composite nonwoven fabrics
Technical field
The invention belongs to weaving, nonwoven material and field of compound material.
Background technology
There are following problem and shortcoming in the conventional fabrics:
What 1. the traditional woven thing was taked is that single latitude is weaved, and each weaves circulation can only introduce a weft yarn, thereby it is very low to weave production efficiency.Improve output and efficient by improving the loom speed of a motor vehicle, can run into noise height, production cost height, problems such as operative employee's specification requirement height.
2. through interweaving or twist and knit, every one thread all is waveform bending and being staggered to the traditional woven thing through weft yarn.Do the time spent when textile material is stressed, its brute force can not be not fully exerted.The strength efficiency of its material is lower.
3. fix filling yarn through weft yarn by lashing wire in traditional tricot.Each weaves circulation, can only realize a lopping of lashing wire, thereby the weaving efficiency of its lashing wire also is lower, and material cost is high again.
4. traditional nonwoven (nonwoven fabric) is not because have straight continuous fibers in the material, fabric intensity is that brute force is lower by tangling between the fiber (as needle punched non-woven fabrics and spunlace non-woven cloth etc.) and the fabric strength that produces by the cohesive force of the bonding agent between the staple fibre.Under the lighter situation of total grammes per square metre, brute force is very low and can't high volume applications.Improve intensity by improving thickness with total grammes per square metre, the manufacturing cost of product and the cost of raw material are significantly promoted.
5. domestic and international traditional combination process is to weave cotton cloth earlier, and the back is compound.Finish the finished product of material by the multiple tracks production process.Carry out manufacturing procedures such as twice above processing, applying glue, drying, typing.
Summary of the invention
The purpose of this invention is to provide a kind of a kind of brand-new method for producing nonwoven gridding reinforced composite nonwoven fabrics that traditional textile technology and nonwoven techniques are connected.Technology of the present invention is raw and auxiliary material with continuous fibers, nonwoven cloth material and bonding agent, adopts continuous fibers bull shop latitude mode, and online one-tenth net, applying glue with new departure non-woven fabric compounded, drying and shaping, are produced a kind of brand-new powerful fabric immediately.Technology subversiveness of the present invention has changed tradition weave cotton cloth notion and combination process, has changed the mechanical structure characteristic of material, thereby has increased substantially The comprehensive performance and production efficiency, greatly reduces the material cost of relevant powerful fabric.
The present invention implements by the following technical programs:
The present invention is with continuous fibers (can be glass fibre, carbon fiber, chemical fibre or metal material etc.), and nonwoven cloth material and gluey bonding agent are raw and auxiliary material, specifically carry out according to following steps:
1. continuous fibers is as warp thread and weft yarn, adopt shop latitude device, weft yarn is drawn from the weft yarn creel, incessantly, be arranged in parallel and be hung on the chain hook of shop latitude device, the weft yarn of realizing non-woven mesh is arranged in parallel, and the pace of chain hook and composite roller carry out with the speed difference of a relative scale, and speed differs from than being 0~5 times.
2. simultaneously warp thread is drawn from the warp thread creel, vertical with weft yarn, proper alignment; The arranging density of warp thread is 1~5/cm, decides according to the powerful index request of product; Warp thread can individual layer, also can divide the two-layer spot that is introduced into composite roller, the speed that it is drawn and composite roller basic synchronization up and down.
3. adopt the applying glue of applying glue mechanism, make and be evenly distributed with gluey bonding agent on the filling yarn.Applying glue can adopt methods such as spray glue, impregnation or transfer glue to carry out applying glue.Described gluey bonding agent can be water-base cement or oily gum, water-base cement such as acrylic hydrosol, wood glue, amidin etc.; Oily gum such as PPC glue etc.
When 4. the gluey bonding agent on filling yarn also is in dampness, on composite roller, carries out combined shaping with nonwoven cloth material and obtain composite fabric.The nonwoven cloth material combined shaping obtains composite fabric and is the compound composition composite fabric of two-layer nonwoven material therebetween filling yarn up and down; Perhaps by layer of non-woven fabric material and the compound composite fabric of forming of one deck filling yarn.Nonwoven cloth material can be nonwoven fabric of synthetic fibre (as polyester, polypropylene fibre or a polyamide fibre etc.), also can be glass fibre mat or other flaky materials (as paper, film etc.).
5. by the drying setting machine composite fabric is heated drying and typing.The temperature of general drying is at 80~200 ℃.Also can set drying temperature according to different type for adhesive.
6. the finished product after drying and typing carries out rolling.
Beneficial effect of the present invention: technology of the present invention is different from and is better than the production technology of offshore company.There is the method for similar enterprise to be abroad, makes non-woven mesh fabric earlier, and then carry out compound technology.The emphasis of its production is aspect non-woven mesh fabric.The production efficiency of its composite product is far below manufacturing technique of the present invention.Domestic aspect generally is the method that adopts woven or knitting warp, weaves out earlier grid cloth, and then carries out compound.Adopt technology of the present invention can produce the non-woven mesh composite.Its technical merit is far ahead of domestic and international colleague.
1, technology of the present invention is because adopt bull shop latitude method, and the production efficiency height is 50 times of traditional mode of production efficient.
2, technology of the present invention is given full play to the brute force of fibrous material because changed the fiber alignment mode in the fabric construction.And improved the physical and mechanical properties of product.Test shows: with under the situation of material, utilize its brute force of composite of prepared of the present invention can improve 20% identical.
3, process reform of the present invention the manufacturing process and the applying method of traditional increase material, simplified the technology of double sizing, twice drying typing, significantly reduced the consumption of bonding agent and energy, fundamentally reduced production cost 30%.
4, technology of the present invention be with two or more materials through special Compound Machining, through reasonable configuration design, the advantages characteristic of various materials is given full play to, thereby improved the combination property of its composite greatly.With the polyester non-woven fabric is example, 110g/M 2The tensile strength of the powerful complex polyester nonwoven fabric of the present invention can reach commercially available 600g/M 2The tensile strength index of pure polyester non-woven fabric.
Description of drawings
Fig. 1 is the nonwoven gridding reinforced composite nonwoven fabrics process route view.
Fig. 2 is nonwoven gridding reinforced composite nonwoven fabrics manufacturing equipment and method schematic diagram.
Among the figure, 1 is the weft yarn creel, and 2 is the warp thread creel, and 3 are shop latitude device, and 4 is gluey bonding agent, and 5 are applying glue mechanism, and 6 is composite roller, and 7 is the nonwoven fabric unreeling structure, and 8 is the drying setting machine, and 9 is the finished product rolling-up mechanism.
The specific embodiment
The present invention is further elaborated by following examples.
Embodiment 1
1. with glass fibre as warp thread (alkali-free 68Tex) and weft yarn (alkali-free 136Tex), adopt shop latitude device, weft yarn is drawn from the weft yarn creel, incessantly, be arranged in parallel and be hung on the chain hook of shop latitude device, the weft yarn of realizing non-woven mesh is arranged in parallel, and the pace of chain hook and composite roller carry out with the speed difference of a relative scale, and speed differs from than being 3 times.
2. simultaneously warp thread is drawn from the warp thread creel, vertical with weft yarn, proper alignment; The arranging density of warp thread is 4/cm, and warp thread is introduced into the spot of composite roller in one deck mode, and speed that it is drawn and composite roller basic synchronization, its linear velocity are 8M/min.
3. adopt the method for spray glue to carry out applying glue, make and be evenly distributed with acrylic hydrosol on the filling yarn.
4. the gluey bonding agent on filling yarn also is in dampness, carries out combined shaping with nonwoven cloth material on composite roller, and nonwoven cloth material carries out two-layer compound up and down, and the therebetween filling yarn is formed composite fabric; Nonwoven cloth material is a polyester.
5. by the drying setting machine composite fabric is heated drying and typing, the temperature of drying is about 180 ℃.
6. the finished product after the drying typing carries out rolling.
Adopt GB GB/T7689.6 that finished product is carried out strength test, its powerful index is more than or equal to 1000N/5cm; And identical thread count is identical through weft yarn, and the powerful index of the existing woven fabric of identical grammes per square metre generally is no more than 820N/5cm.Contrast both powerful indexs, the powerful index of the product of explained hereafter of the present invention exceeds the like product 22.0% of existing technology.
Embodiment 2
1. with carbon fiber as warp thread (alkali-free 68Tex) and weft yarn (alkali-free 136Tex), adopt shop latitude device, weft yarn is drawn from the weft yarn creel, incessantly, be arranged in parallel and be hung on the chain hook of shop latitude device, the weft yarn of realizing non-woven mesh is arranged in parallel, and the pace of chain hook and composite roller carry out with the speed difference of a relative scale, and speed differs from than being 2 times.
2. simultaneously warp thread is drawn from the warp thread creel, vertical with weft yarn, proper alignment; The arranging density of warp thread is 3/cm; Warp thread divides the two-layer spot that is introduced into composite roller up and down, and the speed of its introducing and composite roller basic synchronization, its linear velocity are 18M/min.
3. adopt the method for impregnation to carry out applying glue, make and be evenly distributed with acrylic hydrosol on the filling yarn.
4. the gluey bonding agent on filling yarn also is in dampness, is combined into composite fabric with following layer of non-woven fabric material on composite roller; Nonwoven cloth material is the glass mat.
5. by the drying setting machine composite fabric is heated drying and typing, the temperature of drying is about 150 ℃.
6. the finished product after the drying typing carries out rolling.
Adopt GB GB/T7689.6 method that finished product is carried out strength test, its powerful index is more than or equal to 800N/5cm; And identical thread count is identical through weft yarn, and the powerful index of the existing woven fabric of identical grammes per square metre generally is no more than 650N/5cm.Contrast both powerful indexs, the powerful index of the product of explained hereafter of the present invention exceeds the like product 23.1% of existing technology.
Embodiment 3
1. with polyester fiber as warp thread (alkali-free 68Tex) and weft yarn (alkali-free 136Tex), adopt shop latitude device, weft yarn is drawn from the weft yarn creel, incessantly, be arranged in parallel and be hung on the chain hook of shop latitude device, the weft yarn of realizing non-woven mesh is arranged in parallel, and the pace of chain hook and composite roller carry out with the speed difference of a relative scale, and speed differs from than being 2 times.
2. simultaneously warp thread is drawn from the warp thread creel, vertical with weft yarn, proper alignment; The arranging density of warp thread is 3/cm, and warp thread is introduced into the spot of composite roller in one deck mode, and the speed that it is drawn and the speed synchronization of composite roller, its linear velocity are 10M/min.
3. adopt the method for spray glue to carry out applying glue, make and be evenly distributed with wood glue on the filling yarn.
4. the gluey bonding agent on filling yarn also is in dampness, carries out combined shaping with nonwoven cloth material on composite roller, and nonwoven cloth material carries out two-layer compound up and down, and the therebetween filling yarn is formed composite fabric; Nonwoven cloth material is the glass mat.
5. by the drying setting machine composite fabric is heated drying and typing, the temperature of drying is about 150 ℃.
6. the finished product after the drying typing carries out rolling.
Adopt GB GB/T7689.6 method that finished product is carried out strength test, its powerful index is more than or equal to 800N/5cm; And identical thread count is identical through weft yarn, and the powerful index of the existing woven fabric of identical grammes per square metre generally is no more than 650N/5cm.Contrast both powerful indexs, the powerful index of the product of explained hereafter of the present invention exceeds the like product 23.1% of existing technology.

Claims (8)

1. method for producing nonwoven gridding reinforced composite nonwoven fabrics is characterized in that this method is a raw and auxiliary material with continuous fibers, nonwoven cloth material and gluey bonding agent, specifically carries out according to following steps:
1. continuous fibers is as warp thread and weft yarn, adopt shop latitude device, weft yarn is drawn from the weft yarn creel, incessantly, be arranged in parallel and be hung on the chain hook of shop latitude device, the weft yarn of realizing non-woven mesh is arranged in parallel, the pace of chain hook and composite roller carry out with the speed difference of a relative scale, and speed difference is than being 0~5 times;
2. simultaneously warp thread is drawn from the warp thread creel, vertical with weft yarn, proper alignment; The arranging density of warp thread is 1~5/cm; Warp thread divides individual layer or divides the two-layer spot that is introduced into composite roller up and down, speed that it is drawn and composite roller basic synchronization;
3. adopt the applying glue of applying glue mechanism, make and be evenly distributed with gluey bonding agent on the filling yarn;
When 4. the gluey bonding agent on filling yarn also is in dampness, on composite roller, carries out combined shaping with nonwoven cloth material and obtain composite fabric;
5. by the drying setting machine composite fabric is heated drying and typing;
6. the finished product after the drying typing carries out rolling.
2. method for producing nonwoven gridding reinforced composite nonwoven fabrics according to claim 1 is characterized in that described continuous fibers is glass fibre, carbon fiber, chemical fibre or metal material.
3. method for producing nonwoven gridding reinforced composite nonwoven fabrics according to claim 1 is characterized in that described applying glue is to adopt the method for spray glue, impregnation or transfer glue to carry out.
4. method for producing nonwoven gridding reinforced composite nonwoven fabrics according to claim 1 is characterized in that described nonwoven cloth material is nonwoven fabric of synthetic fibre, glass fibre mat or other flaky materials.
5. method for producing nonwoven gridding reinforced composite nonwoven fabrics according to claim 4, the raw material that it is characterized in that described nonwoven fabric of synthetic fibre are polyester, polypropylene fibre or polyamide fibre.
6. method for producing nonwoven gridding reinforced composite nonwoven fabrics according to claim 4 is characterized in that described other flaky materials are paper or film.
7. method for producing nonwoven gridding reinforced composite nonwoven fabrics according to claim 1, the temperature that it is characterized in that described drying is at 80~200 ℃.
8. method for producing nonwoven gridding reinforced composite nonwoven fabrics according to claim 1 is characterized in that described nonwoven cloth material combined shaping obtains composite fabric and is the compound composition composite fabric of two-layer nonwoven material therebetween filling yarn up and down; Perhaps by layer of non-woven fabric material and the compound composite fabric of forming of one deck filling yarn.
CN2008101549523A 2008-10-30 2008-10-30 Method for producing nonwoven gridding reinforced composite nonwoven fabrics Active CN101392433B (en)

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Assignee: Changzhou Newland Composite Material Co., Ltd.

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Denomination of invention: Method for producing nonwoven gridding reinforced composite nonwoven fabrics

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