CN101390259A - Electrical plug with sealed-off metal insert parts - Google Patents

Electrical plug with sealed-off metal insert parts Download PDF

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Publication number
CN101390259A
CN101390259A CNA2007800060778A CN200780006077A CN101390259A CN 101390259 A CN101390259 A CN 101390259A CN A2007800060778 A CNA2007800060778 A CN A2007800060778A CN 200780006077 A CN200780006077 A CN 200780006077A CN 101390259 A CN101390259 A CN 101390259A
Authority
CN
China
Prior art keywords
plug
metal insert
binding agent
fluid sealant
age
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CNA2007800060778A
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Chinese (zh)
Other versions
CN101390259B (en
Inventor
T·莫尔克纳
H·艾森施米德
T·-K·贾尼特扎
R·凯泽
H·-P·迪德拉
S·沃思
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Robert Bosch GmbH
Original Assignee
Robert Bosch GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Robert Bosch GmbH filed Critical Robert Bosch GmbH
Publication of CN101390259A publication Critical patent/CN101390259A/en
Application granted granted Critical
Publication of CN101390259B publication Critical patent/CN101390259B/en
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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/521—Sealing between contact members and housing, e.g. sealing insert
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5216—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases characterised by the sealing material, e.g. gels or resins
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • H01R43/24—Assembling by moulding on contact members
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49204—Contact or terminal manufacturing
    • Y10T29/49208—Contact or terminal manufacturing by assembling plural parts

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
  • Measuring Fluid Pressure (AREA)

Abstract

In an electrical plug (1) having a plug housing (2) consisting of plastic and having at least one plastic-injection-moulded metal insert part (3, 4), which is provided therein and is exposed on at least one housing side (2a, 2b), according to the invention the plug housing (2) and the metal insert part (3, 4) are sealed off from one another by a cured sealing compound or adhesive compound (6), which is provided on the at least one housing side (2a, 2b) annularly around the exposed metal insert part (3, 4).

Description

Plug with metal insert of sealing
Technical field
The present invention relates to a kind of plug that connects by claim 1 electric plug as described in the preamble.
Background technology
Making plug with plastics extruding encapsulated metal insert is widespread.At this, plug is a problem at metal to the sealing on the interface of plastics, because the material fit between plastics and the metal connects because the right very different thermal coefficient of expansion of material is non-constant.However, in order to obtain the sealing of plug, the often measure that need expend, the seal that for example pre-extruding is sealed or added.
Summary of the invention
Has such advantage with it relatively by the plug with characteristic features of claim 1 of the present invention, promptly with the reliably and effectively connection of the key between the plastics sealed of sealing metal insert and extruding of simple method.By the present invention, then standard procedure " is pushed the encapsulated metal insert with plastics ", by the sealing on fluid sealant or the binding agent realization plastic/metal interface.The gel that fluid sealant or binding agent are preferably age-hardenable, especially PFPE (Perfluorpolyether) gel (Shin-Etsu of the Shin-Etsu Chemical Co., Ltd of Tokyo for example
Figure A200780006077D00031
8070, composition A and B) or silica gel (the Wacker-Chemie company of Burghausen for example
Figure A200780006077D00032
9242), or adhesive, the especially silica gel stick (DOW of the Dow Corning Co., Ltd of Wiesbaden for example
Figure A200780006077D00033
866 binding agents).Gel is the standard method that obtains proving, the salient point of this method is small cost and shirtsleeve operation.This has guaranteed and good being connected of the plastics and the metal of insert that wherein this connection also provides under high oscillating load.
For example can be by plug of the present invention as the electrical lead in the oil zone of automobile engine, especially as from having the electrical lead that come out in the inner space of the no oil of the high pressure sensor of surrounding environment influence sensitive electronic devices, be used for oily zone is sealed.This plug preferably detects the part of the pressure sensor of pressure accumulating tube pressure, and the electric lead of this pressure sensor is by outwards drawing by plug of the present invention.
Other advantage of theme of the present invention and favourable design can obtain from specification, accompanying drawing and claims.
Description of drawings
Shown in the drawings and explain in detail in the following description by the embodiment of plug of the present invention.Wherein:
Fig. 1 is the plug that has the mounting flange of sealing by of the present invention;
Fig. 2 is the plug that has the electrical contact of sealing by of the present invention;
Fig. 3 is the pressure sensor that has by plug of the present invention, and wherein electrical contact and mounting flange seal.
Embodiment
The plug shown in Figure 11 that electric plug connects comprise the plug casing 2 that is made of plastics and with the plastics extruding be encapsulated in this plug casing 2 the metal insert promptly three electrical contacts (pin) 3 and around mounting flange 4.The mounting flange 4 of annular or shell-like is the deep-draw part, and the end 4a that seals with the plastics extruding of this deep-draw part inwardly bends, and its outwardly directed flange end 4b has determined inner space 5.Electrical contact 3 is entering in the plug casing 2 on the case side 2a of inner space 5 and is coming out and enter inner space 5 from plug casing 2 on the case side 2b in face inside space 5.
Plug 1 is made of plastics with injection moulding process, and has as the contact 3 of metal insert and mounting flange 4 ground making and cool off subsequently.Yet, because the very different thermal coefficient of expansion of plastics and metal, connection between plug casing 2 and the metal insert 3,4 is packing less, thereby for example water can arrive in the inner space 5 in the slit between the mounting flange 4 along plug casing 2 and electrical contact 3 from the outside in other words.
However, in order to obtain the sealing of plug 1, plug casing 2 and the mounting flange 4 sealed with plastics extruding seal mutually by the fluid sealant or the binding agent 6 of age-hardening in Fig. 1, sealing glue or binding agent are applied to around mounting flange 4 on the case side 2b in face inside space 5 at the inner space gusset, just are applied on the plastic/metal interface of exposed inboard.Although do not illustrate, self-evidently also fluid sealant or binding agent 6 can be applied on the plastic/metal interface in the exposed outside around mounting flange 4 outer peripheral in inner space 5.
Different with Fig. 1, in the plug shown in Fig. 21, described plug casing 2 and the electrical contact 3 sealed with plastics extruding seal mutually by the fluid sealant or the binding agent 6 of age-hardening, and sealing glue or binding agent correspondingly center on contact 3 and be applied on the case side 2a of inner space 5.Although do not illustrate, the sealing of the self-evident inner space side that also can realize contact 3 and the dual-seal of contact 3 are just in two case side 2a, the dual-seal of carrying out on the 2b.
The fluid sealant of age-hardening or binding agent 6 be liquid seal and make by gel or bonding, method be with fluid sealant plastic and age-hardenable or binding agent around contact 3 in other words around mounting flange 4 be coated onto corresponding case side 2a in other words 2b go up and carry out age-hardening.By measure suitable when preparation, processed and the age-hardening, realize the fluid sealant of age-hardening or the no bubble (Blasenfreiheit) of binding agent 6.As shown in the figure, case side 2a, 2b only point-like ground at metal insert 3, cover with fluid sealant or binding agent 6 in 4 the zone, replace this scheme, case side 2a, 2b can certainly be in large area or gross area ground cover with preferred bed thickness uniformly with fluid sealant or binding agent 6.
Fig. 3 shows has the as above pressure accumulating tube pressure sensor 10 of the plug 1 of structure.This pressure accumulating tube pressure sensor 10 is with the opening in the nipple 11 sealing fuel accumulators (rail altogether), and wherein hex nut 12 is used to be screwed into.Plug 1 is fixed on this hex nut 12 hermetically with its mounting flange 4, for example is welded on this hex nut 12.Settled the pressure receiver (not shown) in inner space 5, this pressure receiver is connected on the fuel accumulator by the measurement lead 13 of nipple 11.Thus, plug 1 is as the lead-in wire of the liquid seal of the electric lead of drawing from the inner space that prevents surrounding environment influence 5 of pressure accumulating tube pressure sensor 10 of pressure receiver.In the plug shown in Fig. 31, electrical contact 3 as shown in Figure 2 and mounting flange as shown in Figure 14 are by fluid sealant or binding agent 6 sealings.

Claims (9)

1. plug (1), this plug has the plug casing (2) that is made of plastics and at least one and is arranged on the metal insert of sealing with the plastics extruding (3 in this plug casing, 4), this metal insert is at least one case side (2a, 2b) expose outside, it is characterized in that, described plug casing (2) and metal insert (3,4) fluid sealant or the binding agent (6) by age-hardening seals mutually, described fluid sealant or binding agent are around exposed metal insert (3,4) be arranged on described at least one case side (2a, 2b) on.
2. by the described plug of claim 1, it is characterized in that (2a 2b) exposes outside described metal insert (3) two case side.
3. by claim 1 or 2 described plugs, it is characterized in that electrical contact (3) that described metal insert is plug (1) or mounting flange (4).
4. by each described plug in the aforesaid right requirement, it is characterized in that, the fluid sealant of described age-hardening or binding agent (6) be liquid seal and also be air seal preferably.
5. by each described plug in the aforesaid right requirement, it is characterized in that described fluid sealant or binding agent (6) are gels age-hardenable, especially PFPE gel or silica gel.
6. by each described plug in the claim 1 to 4, it is characterized in that described fluid sealant or binding agent (6) are adhesive age-hardenable, especially the silica gel stick.
7. by each described plug in the aforesaid right requirement, it is characterized in that (2a, 2b) gross area ground covers with fluid sealant or binding agent (6) described at least one case side.
8. has pressure accumulating tube pressure sensor (10) by each described plug (1) in the aforesaid right requirement.
9. the method that is used for sealed electrical plug (1), this plug has the plug casing (2) that is made of plastics and at least one and is arranged on the metal insert of sealing with the plastics extruding (3) in this plug casing, this metal insert is at least one case side (2a, 2b) expose outside, it is characterized in that, fluid sealant age-hardenable or binding agent (6) are placed in described at least one case side around exposed metal insert (3), and (2a 2b) goes up and carries out age-hardening.
CN2007800060778A 2006-02-21 2007-01-12 Electrical plug with sealed-off metal insert parts Active CN101390259B (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102006007989A DE102006007989A1 (en) 2006-02-21 2006-02-21 Electrical plug for use in e.g. rail pressure sensor, has housing, electrical contacts and connecting flange, which are sealed against each other by sealing or adhesive compound provided at housing sides around contacts and flange
DE102006007989.2 2006-02-21
PCT/EP2007/050286 WO2007096207A1 (en) 2006-02-21 2007-01-12 Electrical plug with sealed-off metal insert parts

Publications (2)

Publication Number Publication Date
CN101390259A true CN101390259A (en) 2009-03-18
CN101390259B CN101390259B (en) 2012-04-18

Family

ID=37831617

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2007800060778A Active CN101390259B (en) 2006-02-21 2007-01-12 Electrical plug with sealed-off metal insert parts

Country Status (6)

Country Link
US (1) US20100255723A1 (en)
EP (1) EP1989761B1 (en)
CN (1) CN101390259B (en)
AT (1) ATE438214T1 (en)
DE (2) DE102006007989A1 (en)
WO (1) WO2007096207A1 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102403618A (en) * 2010-09-09 2012-04-04 日本压着端子制造株式会社 Waterproof connector and manufacturing method thereof
CN102544888A (en) * 2010-12-02 2012-07-04 日本压着端子制造株式会社 Water-proof connector and producing method thereof
CN104103940A (en) * 2013-04-01 2014-10-15 Smk株式会社 Through board socket and manufacturing method thereof

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2541691A1 (en) * 2011-06-29 2013-01-02 Nexans Cable with injection moulded coupling section
EP2947723B1 (en) * 2014-05-20 2017-07-19 Sick Ag Electrical connector
CN105006405A (en) * 2015-07-18 2015-10-28 安徽机电职业技术学院 Anti-loosening type static terminal structure of electromagnetic relay
US9608363B2 (en) 2015-07-24 2017-03-28 Magna Powertrain, Inc. Sealing insert for electrical connectors

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US4775333A (en) * 1985-12-23 1988-10-04 Ford Motor Company Method of assembling an improved electrical connector
JP2766558B2 (en) * 1991-02-14 1998-06-18 矢崎総業株式会社 Electric wire holding case for preventing oil leakage
US5090917A (en) * 1991-05-10 1992-02-25 Thomas & Betts Corporation Insulation displacing connector for providing repeatable sealed termination of electrical conductors
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102403618A (en) * 2010-09-09 2012-04-04 日本压着端子制造株式会社 Waterproof connector and manufacturing method thereof
CN102403618B (en) * 2010-09-09 2016-03-23 日本压着端子制造株式会社 The manufacture method of water-proof connector
CN102544888A (en) * 2010-12-02 2012-07-04 日本压着端子制造株式会社 Water-proof connector and producing method thereof
CN102544888B (en) * 2010-12-02 2014-09-03 日本压着端子制造株式会社 Producing method of water-proof connector
CN104103940A (en) * 2013-04-01 2014-10-15 Smk株式会社 Through board socket and manufacturing method thereof
CN104103940B (en) * 2013-04-01 2016-08-17 Smk株式会社 Straight-through mainboard socket and manufacture method thereof

Also Published As

Publication number Publication date
EP1989761B1 (en) 2009-07-29
US20100255723A1 (en) 2010-10-07
DE502007001188D1 (en) 2009-09-10
EP1989761A1 (en) 2008-11-12
ATE438214T1 (en) 2009-08-15
WO2007096207A1 (en) 2007-08-30
DE102006007989A1 (en) 2007-08-30
CN101390259B (en) 2012-04-18

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