Background technology
Model exists in our life everywhere, as the BUILDINGS MODELS of visiting for the people, and animal model, weapon model, toy models etc., then there are places such as Lilliput, the mini world, pocket museum in the place that the tool scale is showed; Or as whether reasonable, the feasible product model of industry and commerce product development check design etc., all belonging to is the function of model.
The existing for a long time of the most general and row on the market in the toy models, a kind of plank (three-ply board, wooden primary colors) that is to use is saturating with each part pattern contour punching press on sheet material of model, but part is not dismantled; After the consumer chooses a whole set of sheet material that punching out is good, dismantle part from sheet material voluntarily, again part is assembled, be static model after finishing, as building, vehicle, weapon, animal etc., the surface is wooden primary colors, also can re-use colored drawing, the follow-up technology of beautifying such as paster, but general effect is not good.
And the another kind of plastic plate that uses prints various colored part patterns earlier on plastic plate, and then each part punching is saturating, and part is not also dismantled; After the consumer chooses a whole set of sheet material material, be static model after disassembly and assembly are finished voluntarily, as three-dimensional static models such as building, vehicle, weapon, animal, robot, transformers,, therefore be subjected to liking of youngsters and children consumer because this model I has the emulation color effect.But because colored printing involves investment and processing technologys such as plate-making composing, trapping printing, mould punching press, technical requirement and cost are higher, and small serial production is uneconomical, and the services such as design and fabrication of operator's personalization also can't be provided.
The teenager starts and innovation ability in order to cultivate, at present in, in the practical teaching link of the labour-skill lesson of primary school or current techique class, all include the content of modelling in the course.Because the material that analogue formation need cut generally uses the wood plank (particularly three-ply board) as monochrome or primary colors, or the material of the monochromatic face of lightweight cardboard.Be all profile through the model modelling pattern after the design, these contour patterns are all adopting modes such as embossing or single color printing or Freehandhand-drawing or stickup as early stage that cuts after the technology on the sheet material, the operator designs according to the pattern line on the sheet material again, implement different processing technologys such as saw, brill, mill, last again with the part assembling that machines, promptly become model work.
But because the characteristic of layout dull coloring (woody look or sheet material primary colors) and structure single (the static insert group dress of piecing together), the short time is familiar with promptly losing freshness after the process technology, does not have long-term attractive force for higher grade pupil or adult.In view of this inventor to be to engage in educational work and education product exploitation many decades experience, through after the test of many times, successfully invented finally a cover never the someone used new personalized model board materials production manufacture craft flow process.With intention thinking, computer, mapping software, air brushing, transfer printing and carpenter's processing technology in conjunction with application, succeed in developing the personalized numerical digit of a cover and design and produce processing process, both having can be used as teaching uses, cultivating the teenager starts and the Innovative Production ability, also can be used as a kind of new technological flow that the modelling producer produces in batches, especially be fit to the market and the personalization market demand of various variation.
Summary of the invention
The objective of the invention is to,,, develop a kind of economy, feasible method for making individuation sheet material model for solving the problem that exists in the aforementioned present sheet material model by a kind of method for making individuation sheet material model is provided.On areal model sheet material, increase surface effects such as colour, pattern, literal, make it finish the more complete abundant and more personalized of works by transfer printing, method for spray-drawing.
The present invention adopts following technological means to realize:
A kind of method for making individuation sheet material model comprises: inspire design, design draft step, patterned layer personalized design step, patterned layer making step and profile procedure of processing:
A, after above-mentioned design draft step, enter personalized determining step;
Be, then carry out patterned layer literal and pattern editor's personalized design step;
Not, execution in step b;
B, enter and whether carry out profile processing and judge;
Be to carry out parts profile processing;
, do not use sheet material execution in step c;
C, enter and whether carry out sheet material patterned layer carrier material and make to judge
Be to make sheet material patterned layer carrier material;
Not, execution in step d;
D, enter and whether carry out the sheet material patterned layer and make to judge;
Be to use the patterned layer carrier material that sheet material is carried out patterned layer and make;
Not, execution in step e;
E, whether carry out part processing and judge; Be to carry out part processing; , do not carry out the part disassembly and assembly.
The part that has pattern on the aforesaid sheet material can directly not take off the state that penetrates fully of use from the sheet material for not re-using other tool processes.
The part that has pattern on the aforesaid sheet material on sheet material, have can identification profile depth, be beneficial to the state that partly penetrates of next operation identification processing.
The part that has pattern on the aforesaid sheet material is undressed and does not have the state that do not penetrate of edge impression.
Aforesaid differently contoured machining state can mix use on same areal model sheet material.
Aforesaid patterned layer picture proof method for making is hot transfer printing, water transfer printing or overlay film transfer printing after locating.
Aforesaid patterned layer is for using manual drawing and/or Computer Design.
Aforesaid profile processing is punching press, cut, the processing of numerical controlled carving machinery and/or jack board processing.
Aforesaid sheet material patterned layer carrier material adopts printing, air brushing or mode of printing to make.
Aforesaid locator meams is to use the edge locating slot, perhaps any geometric pilot hole.
Be use edge locating slot, and/or line and/or arc, star, triangle, polygon or any geometric pilot hole.
The present invention compared with prior art has following remarkable advantages and beneficial effect:
The present invention can make the sheet material model of making realize personalized design, have surface effects such as abundant in content, various informative colour, pattern, literal, except that industry fields such as suitable education, model, toy, during especially towards the market demand of personalized, variation, short run, have more positive economic implications.
Specific embodiment
Below in conjunction with Figure of description, embodiments of the invention are described further:
See also shown in Figure 1ly, be process chart of the present invention; As can be seen from the figure, when flow process begins, by deviser's (student, teacher, designer or other deviser) reference design data 101 and conceive 102, and then design design drawing draft 202, need to judge whether to proceed personalized design a then; If, then carry out pattern editors 204 such as striped, texture, color, gradual change look, and copy editor 205; Adopt manual drawing or computer-aided design (CAD) in 201 steps to operate acquisition for step 202,204 and 205, also can use any available means such as Freehandhand-drawing and scanning to obtain.
After obtaining sheet material step 301, enter and whether carry out profile processing determining step b; If determine to carry out profile processing, then enter the use profile machining tool that uses in the step 303 and carry out parts profile processing 304; If do not carry out profile processing, then enter the determining step c that whether makes sheet material patterned layer material.
If confirm to make sheet material patterned layer material, then adopt the patterned layer carrier material making apparatus in the step 402, make sheet material patterned layer carrier material 403, otherwise, directly enter the determining step that whether carries out the sheet material patterned layer.
If confirm to make the sheet material patterned layer, then adopt the sheet material patterned layer making apparatus shown in the step 502, as printer, printing machine, air brushing machine, carry out the making of the sheet material patterned layer shown in 503; Whether otherwise directly entering needs the determining step of next step processing e.
If confirm processing, then adopt the processing of use machining shown in the step 602 or hand-operated tools, enter the part unit processing of step 603; Otherwise, directly enter step 604 pair part and dismantle or assemble, finish personalized model finished product 605 at last.
One, following is that example describes embodiment with the zebra model:
See also Fig. 2, Fig. 3 and shown in Figure 4; Unit number in the diagram, is not described in detail at this for part name for corresponding one by one, just by the corresponding relation of part, further understands processing of the present invention and assembling process.
Use the model sheet material (part penetrates entirely, partly partly penetrates) that has carried out profile processing, the striped that the multicolour pattern content design of sheet material patterned layer carrier material presents for the gray scale mode, literal etc., the part of sheet material needs the model sheet material of following process.
1. according to existing public technology, after the profile of model horse, structural design are finished, use sheet material (three-ply board) punching press of cutting die in the certain thickness size, as Fig. 2, numbering part 1,6 penetrates, and 2,3,4,5 half penetrate.
2. according to the inventive method, use computer graphics software with the part of numbering 1~6 on the model horse sheet material, according to needing design color, pattern, lines or editor's literal, errorless at computer screen and virtual board dimension check and correction position.
3. according to the inventive method, the pattern that uses printer that design is completed the manuscript, Fig. 3 is printed on the heat-transferring printing paper in the mirror image mode.
4. according to the inventive method, sheet material that aforementioned punching out is finished and heat-transferring printing paper positioning and fixing are on heat transfer machine.
5. according to the inventive method, starting heat transfer machine, is example with the 3mm three-ply board, and it is Celsius to 190 degree to heat, and 40 seconds, after heating is finished, takes out the hot transfer printing plate material.Other sheet materials require to determine heating-up temperature and time according to specification and color.
6. sheet material cooling, available fans or other modes are quickened cooling.
7. according to flow process of the present invention, transfer printing being finished the dash number 1,6 of color or pattern or lines or literal pulls down standby, the dash number 2,3,4,5 that does not penetrate uses the safe sawing machine processing cutting of excellent anti-U.S. to take off, and handle with excellent anti-U.S. grinding machine or sand papering the corner.
With part 1~6 according to design, the assembling finish finished product, as Fig. 4.
Two, following is that example describes embodiment with red rabbit horse model:
See also Fig. 5, Fig. 6, shown in Figure 7; Dash number in three diagrams, is not described in detail at this for part name for corresponding one by one, just by the corresponding relation of part, further understands processing of the present invention and assembling process.
Use the blank sheet material do not carry out profile processing, the multicolour pattern content design of sheet material patterned layer carrier material is the striped that presents of color mode, gradual change, texture, literal etc., and part needs the model sheet material of following process.
1. according to flow process of the present invention, finish profile, the structural design of model horse.
2. according to flow process of the present invention, use computer graphics software with the part of numbering 7~12 on the model horse sheet material, according to needing design color (crimson look, gradual change), pattern, lines or editor's literal (gaining an immediate victory) (red rabbit horse) (Zhang Desheng on August 8th, 2008 starting the field in China Science and Technology Hall makes), it is errorless to proofread the position at computer screen and virtual board dimension.
3. according to flow process of the present invention, the pattern that uses printer that design is completed the manuscript, Fig. 6 is printed on the heat-transferring printing paper in the mirror image mode.
4. according to the inventive method, with aforementioned sheet material and heat-transferring printing paper positioning and fixing on heat transfer machine.
5. according to flow process of the present invention, starting heat transfer machine, is example with the 3mm three-ply board, and it is Celsius to 190 degree to heat, and 40 seconds, after heating is finished, takes out the hot transfer printing plate material.Other sheet materials require to determine heating-up temperature and time according to specification and color.
6. sheet material cooling, available fans or other modes are quickened cooling.
7. according to flow process of the present invention, to number 7~12 part on the model sheet material that transfer printing is finished and use the safe sawing machine processing cutting of excellent anti-U.S. to take off, the corner is with excellent anti-U.S. grinding machine or sand papering processing.
With part 7~12 according to design, the assembling finish finished product, as Fig. 7.
Three, following is that example describes embodiment with the dynamic model cartoon dog that assumes an air of complacency:
See also Fig. 8, Fig. 9 and shown in Figure 10; Dash number in three diagrams is a corresponding relation.Detailed part name just by the corresponding relation of part, is further understood processing of the present invention and assembling process in this not narration one by one.
Use the state that the penetrates full sheet material carried out profile processing, the multicolour pattern content design of sheet material patterned layer carrier material is the striped that presents of color mode, gradual change, texture, literal etc., and part does not need the model sheet material of following process.
1. according to flow process of the present invention, finish dynamic model assume an air of complacency moulding and the mechanism driving design of cartoon dog.
2. according to flow process of the present invention, use computer graphics software that dynamic model is assumed an air of complacency and number 1~19 part on the cartoon dog sheet material, according to needing design color, pattern, lines or editor's literal, it is errorless to proofread the position at computer screen and virtual board dimension.
3. according to flow process of the present invention, the pattern that uses printer that design is completed the manuscript, Fig. 8 is printed on the heat-transferring printing paper in the mirror image mode.
4. according to the inventive method, with aforementioned sheet material and heat-transferring printing paper positioning and fixing on heat transfer machine.
5. according to flow process of the present invention, starting heat transfer machine, is example with the 3mm three-ply board, and it is Celsius to 190 degree to heat, and 40 seconds, after heating is finished, takes out the hot transfer printing plate material.Other sheet materials require to determine heating-up temperature and time according to specification and color.
6. sheet material cooling, available fans or other modes are quickened cooling.
7. according to flow process of the present invention, to number 1~19 part on the model sheet material that transfer printing is finished and make and take off, handle with excellent anti-U.S. grinding machine or sand papering the corner.
With part 1~19 according to design, the assembling finish finished product, as Figure 10.
The part that has pattern on the sheet material described in above-mentioned can be the state that penetrates fully, partly penetrates state or do not penetrate state.The state of penetrating is meant that part does not re-use other tool processes and can directly take off the state that assembling is used from sheet material fully.Partly the state of penetrating be meant part be on sheet material, have can identification profile depth, be beneficial to the state of next operation identification processing.The state of penetrating is not meant that part is the unprocessed state that does not have the edge impression.Aforesaid differently contoured machining state can mix use on same areal model sheet material.
Before carrying out transfer printing, need at first make sheet material patterned layer carrier material.Sheet material patterned layer carrier material obtains behind the transfer printing carrier top layer for required multicolour pattern content is covered in existing spendable production method, can be printed by heat sublimation ink, air brushing obtains, and the industrialized mass production mode such as also can print and obtain.Picture materials such as the colour on the sheet material patterned layer carrier material, pattern, literal can be obtained by user's personalized design, also can be that the unified design of teacher, designer or alternate manner obtains.Be understandable that, use general, special purpose computer software to draw in the design, or the laggard line scanning of Freehandhand-drawing technical approach such as to handle again be indiscriminate for obtaining the required color image content of sheet material patterned layer carrier material.
After obtaining sheet material patterned layer carrier material, can the sheet material patterned layer carrier material pattern content of enameling be put on the transfer operation of model sheet material by using various available transfer printing modes such as hot transfer printing, water transfer printing or overlay film transfer printing, to realize increasing surface effects such as colour, pattern, literal.Color image content in the sheet material patterned layer carrier material, correct for guaranteeing transfer position, can edge locating slot and/or line and/or arc, star, triangle, polygon or any geometric pilot hole be set any therein position.Accordingly, edge locating slot and/or line and/or arc, star, triangle, polygon or any geometric pilot hole also can be set to guarantee that the location correctly in model sheet material and/or transfer apparatus.
When arranging edge locating slot, position line, pilot hole, need with reference to following layout standard:
One, as only use circular pilot hole, should use be no less than 3 each other the certain distance of opening and not simultaneously the pilot hole of conllinear to guarantee correct location.
Two, when using other shape or multiple shape to mix to use, should use to be no less than 2 and arrange pilot hole in the stagger mode of certain distance of level or vertical direction.
When three, using profile hole, still advise using the pilot hole of certain angle, distance of staggering more than 2 as edge complexity deficiency.
When four, using edge locating slot and/or line, can obtain accurately to be fixed as principle.
Five, above-mentioned locating device uses according to needing can distinguish separately, also can use simultaneously.
It is pointed out that can be before transfer process be finished for the profile process operation of sheet material, also can be after.Promptly can use the model sheet material that has the state that penetrates fully, partly penetrates state or do not penetrate profile processing effect such as state simple or that mix to carry out transfer operation according to the common step of this method; Also can be to apply the profile process operation again after earlier blank sheet material being finished transfer operation, or directly be used for the following process making as model sheet material.
Model sheet material is through behind aforementioned transfer printing and the optional profile process operation, and the model sheet material that obtains can be pulled down as need not following process, is assembled into after then part etc. can being pulled down respectively to be static state or dynamic model; If there is part or all of part to need following process to take off, then can use manually or electric tool etc. cuts, holes, polishes, as assembling becomes static state or dynamic model after using the sawing machine, drilling machine, grinding machine etc. of excellent anti-U.S. miniature safety processing unit to carry out part processing.
It should be noted that at last: above embodiment only in order to the explanation the present invention and and unrestricted technical scheme described in the invention; Therefore, although this instructions has been described in detail the present invention with reference to each above-mentioned embodiment,, those of ordinary skill in the art should be appreciated that still and can make amendment or be equal to replacement the present invention; And all do not break away from the technical scheme and the improvement thereof of the spirit and scope of invention, and it all should be encompassed in the middle of the claim scope of the present invention.