CN101387149B - Special synchronous core-building apparatus for processing concrete building block with vertical thermal insulation core layer - Google Patents

Special synchronous core-building apparatus for processing concrete building block with vertical thermal insulation core layer Download PDF

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Publication number
CN101387149B
CN101387149B CN2007101322638A CN200710132263A CN101387149B CN 101387149 B CN101387149 B CN 101387149B CN 2007101322638 A CN2007101322638 A CN 2007101322638A CN 200710132263 A CN200710132263 A CN 200710132263A CN 101387149 B CN101387149 B CN 101387149B
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China
Prior art keywords
heat preservation
core layer
supporting plate
preservation core
block
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Expired - Fee Related
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CN2007101322638A
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Chinese (zh)
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CN101387149A (en
Inventor
乔玉华
张辉
秦立群
杜文平
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YANGZHOU WEIAO HEAVY INDUSTRY MACHINERY Co Ltd
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YANGZHOU WEIAO HEAVY INDUSTRY MACHINERY Co Ltd
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Priority to CN2007101322638A priority Critical patent/CN101387149B/en
Publication of CN101387149A publication Critical patent/CN101387149A/en
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Publication of CN101387149B publication Critical patent/CN101387149B/en
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Abstract

The invention discloses a heat preservation concrete block and a special synchronous core filling machine thereof. The invention relates to a heat preservation concrete block and a core filling device for processing the same. Surfaces of two sides of a heat preservation core layer or a bottom surface of a dovetail groove are provided with concave pits, respectively; and the heat preservation layer are connected with concrete layers at two sides through the dovetail groove and the concave pits. The synchronous core filling device is arranged at the rear part of a vibrating table of a block forming machine and consists of a machine frame, guide rails, a trolley, a driving device of the trolley, and a carrier, a supporting plate, rails of the supporting plate, a controller and a trolley position sensor which are fixedly connected on the trolley, wherein the rails of the supporting plate is as high as or higher than the vibrating table of the block forming machine, the supporting plate is placed on the rails of the supporting plate. The carrier is arranged on the upper part of the front end of the trolley, and a pushing device for the supporting device is arranged on the lower part of the front end of the trolley. The trolley position sensor and the driving device of the trolley are connected with the controller. The heat preservation concrete block is bonded firmly and has the advantages of good heat preservation effect, high strength, low processing cost and high processing efficiency.

Description

Processing has the special use of the concrete block of vertical heat preservation core layer and puts core apparatus synchronously
Technical field
The present invention relates to a kind of thermal insulation concrete block and process the core apparatus of putting of this building block, relate in particular to a kind of few heat bridge, and even do not have heat bridge type thermal insulation concrete block and core apparatus is put in special use synchronously.
Background technology
At present, country vigorously advocates building energy conservation, encourages to produce energy-saving walling, and therefore, people clog poly-stupid ethene plate (EPS) in the cavity of concrete block, to improve the heat-insulating property of building block building.
In the cavity of concrete block, clog the EPS material, be will preprocessing moulding in factory sizeable EPS plate, after concrete production is come out, and when having certain early strength, by craft, one by one the EPS piece is clogged and is gone in the building block cavity into, in the promoting the use of of this technology, have the following problem:
Since 1, the EPS piece can be clogged in the cavity of advancing building block, also just can in the carrying of building block, building process, from the cavity of building block, come off, cause the EPS lost block.
2, manual in the cavity of building block the process of filling EPS, upset the normal flow that concrete block is produced, increased the scrambling of hand labour, also increased work bigger to drop into and labour intensity.
3, manual filling EPS in the cavity of concrete block, this building block piece type has bigger heat bridge, has a strong impact on the heat insulation effect of building block.
State Intellectual Property Office's application number is: 200320126294.X, name is called: the patented technology of " sandwich thermal insulated block ", a kind of sandwich thermal insulated block that does not have heat bridge is disclosed, it is provided with steel plate and securing member respectively in the heat preservation core layer both sides, to increase the bonding strength of sandwich layer and layer of concrete, reach the compressive resistance that strengthens building block.But, its complex manufacturing technology, the cost height, production efficiency is low.
Summary of the invention
The invention provides a kind of no heat bridge, and the heat preservation core layer thermal insulation concrete block that can be connected with the both sides concrete material securely; It is supporting with block machine that the present invention also provides, and the processing that work in-process is inserted heat preservation core layer synchronously has the special use of the concrete block of vertical heat preservation core layer and puts core apparatus synchronously.
Technical scheme of the present invention is: described heat preservation core layer is arranged on the vertically middle suitable position of building block, be respectively equipped with dovetail groove on the two sides of heat preservation core layer, the bottom land of described dovetail groove is provided with pit, concrete flows in described dovetail groove and the pit during moulding, after the drying, heat preservation core layer is connected with pit by described dovetail groove with the layer of concrete of both sides; Described special use is put core apparatus synchronously and is located at block machine vibroplatform rear portion, synchronouss working with block machine; Described special use is put core apparatus synchronously and is comprised dolly, drive car, supporting plate, pallet track, controller, the dolly positioning inductor on frame, guide rail, the guide rail and be fixedly connected on the carrier that is used to locate heat preservation core layer on the dolly; Described pallet track consistent with the height of described block machine vibroplatform or a little more than its height; Described supporting plate is shelved on the pallet track; Described heat preservation core layer is installed on the described supporting plate; Described carrier is located at the dolly upper front end, is used to locate the heat preservation core layer on the supporting plate; Dolly front end bottom is provided with the supporting plate push unit; Described controller is that the drive unit of dolly connects controller.
Described dovetail groove runs through the heat preservation core layer short transverse.
Described pit is for running through heat preservation core layer thickness direction waist through hole.
Described drive car is made up of power source, driving-chain, chain wheel pair.
Described power source is oil motor or motor.
The present invention has utilized the flowability of concrete when moulding, some pits or dovetail groove have been offered in the two sides of heat preservation core layer, during block forming, concrete flows in pit or the dovetail groove, after the drying, because the structure of pit and dovetail groove, the six-freedom degree between sandwich layer and concrete is completely restricted, make that concrete and heat preservation core layer are not easily separated to come off, in conjunction with firmly.The invention provides the special equipment of the above-mentioned building block of processing, it is arranged on the block machine rear portion, synchronouss working with block machine; At first, device of the present invention with supporting plate together with the heat preservation core layer material delivery on the supporting plate to the block machine vibroplatform, stop at the moulding box bottom, the location; Then, moulding box decline certain altitude is inserted in the moulding box heat preservation core layer block top; Dolly returns, and installs a supporting plate again; Moulding box continues to drop on the supporting plate then, and block machine begins charging, shaping building block, simultaneously, and by manually in the dolly carrier, installing heat preservation core layer (EPS piece); At last, the building block machine demoulding; Repeat above procedure of processing again.Product high insulating effect of the present invention, the intensity height; Its processing cost is low, efficient is high.
Description of drawings
Fig. 1 is the structural representation of building block of the present invention.
1 is heat preservation core layer among the figure, the 2nd, and dovetail groove, the 3rd, pit, the 4th, concrete block;
Fig. 2 is another embodiment of block structure of the present invention.
Fig. 3 is the schematic diagram of building block finished product of the present invention.
Fig. 4 is the structural representation that core apparatus is put in the special use of processing building block of the present invention synchronously.
5 is dollies among the figure, the 6th, and carrier, the 7th, supporting plate, the 8th, vibroplatform, the 9th, moulding box, the 10th, die head, the 11st, frame, the 12nd, vehicle guide, the 13rd, driving-chain, the 14th, pallet track;
Fig. 5 is the structural representation that dolly part in the core apparatus is put in the special use of processing building block of the present invention synchronously.
15 is that dolly drives oil motor, the 16th, supporting plate push unit among the figure.
The specific embodiment
Further specify the present invention below in conjunction with accompanying drawing.
As Fig. 1, be respectively equipped with dovetail groove 2 among the present invention on the both side surface of heat preservation core layer 1, also be provided with pit 3 on the both side surface of heat preservation core layer 1 or on dovetail groove 2 groove bottom respectively; Corresponding with the surface configuration of heat preservation core layer 1 respectively during concrete block 4 moulding of heat preservation core layer 1 both sides, the part concrete flows in dovetail groove 2 and the pit 3, and after the drying, heat preservation core layer 1 is fixedlyed connected with the concrete block 4 of both sides.Dovetail groove 2, pit 3 are established one at least on the two sides.Dovetail groove 2 runs through the heat preservation core layer short transverse.
As Fig. 2, the pit 3 among the present invention can also be for running through heat preservation core layer 1 thickness direction waist through hole.So that the concrete block 4 of heat preservation core layer both sides is more firm with combining of heat preservation core layer 1.
Fig. 3 is for having the building block finished product of heat preservation core layer 1 among the present invention.
For processing building block of the present invention, the invention provides special use and put core apparatus synchronously, as Fig. 4,5.It is arranged on the rear portion of block machine vibroplatform 8, by the dolly 5 on frame 11, vehicle guide 12, the guide rail, drive car, be fixedly connected on the carrier 6, supporting plate 7, pallet track 14, controller, the dolly positioning inductor that are used to locate heat preservation core layer 1 on the dolly 5 and form; Pallet track 14 is consistent with the height of block machine vibroplatform 8 or a little more than its height, supporting plate 7 is shelved on the pallet track 14; Dolly 5 upper front end are provided with carrier 6, and dolly 5 front end bottoms are provided with supporting plate push unit 16; The drive unit of dolly positioning inductor, dolly connects controller.
The drive unit of dolly 5 is made up of drive motors 15, driving-chain 13, chain wheel pair.The also optional motor of using of the driving oil motor 15 of dolly 5.
During work, after the finished product building block 4 on the vibroplatform 8 transported out of, dolly 5 transported supporting plate 7 to vibroplatform 8, and then, dolly 5 returns, and the heat preservation core layer on the supporting plate 7 is stayed on the vibroplatform 8; Moulding box 9 descends, then, cloth, then, die head 10 presses to assigned position, and die head 10 resets, and moves the demoulding on the moulding box 9.Promptly finish a fabrication cycles.

Claims (5)

1. core apparatus is put in the special use of processing the concrete block with vertical heat preservation core layer synchronously,
Described heat preservation core layer is arranged on the vertically middle suitable position of building block, be respectively equipped with dovetail groove on the two sides of heat preservation core layer, the bottom land of described dovetail groove is provided with pit, concrete flows in described dovetail groove and the pit during moulding, after the drying, heat preservation core layer is connected with pit by described dovetail groove with the layer of concrete of both sides;
Described special use is put core apparatus synchronously and is located at block machine vibroplatform rear portion, synchronouss working with block machine; Described special use is put core apparatus synchronously and is comprised dolly, drive car, supporting plate, pallet track, controller, the dolly positioning inductor on frame, guide rail, the guide rail and be fixedly connected on the carrier that is used to locate heat preservation core layer on the dolly; It is characterized in that,
Described pallet track consistent with the height of described block machine vibroplatform or a little more than its height; Described supporting plate is shelved on the pallet track; Described heat preservation core layer is installed on the described supporting plate;
Described carrier is located at the dolly upper front end, is used to locate the heat preservation core layer on the supporting plate; Dolly front end bottom is provided with the supporting plate push unit;
Described controller is that the drive unit of dolly connects controller.
2. processing according to claim 1 has the special use of the concrete block of vertical heat preservation core layer and puts core apparatus synchronously, it is characterized in that described dovetail groove runs through the heat preservation core layer short transverse.
3. processing according to claim 1 and 2 has the special use of the concrete block of vertical heat preservation core layer and puts core apparatus synchronously, it is characterized in that, described pit is for running through heat preservation core layer thickness direction waist through hole.
4. processing according to claim 1 has the special use of the concrete block of vertical heat preservation core layer and puts core apparatus synchronously, it is characterized in that described drive car is made up of power source, driving-chain, chain wheel pair.
5. processing according to claim 4 has the special use of the concrete block of vertical heat preservation core layer and puts core apparatus synchronously, it is characterized in that, described power source is oil motor or motor.
CN2007101322638A 2007-09-14 2007-09-14 Special synchronous core-building apparatus for processing concrete building block with vertical thermal insulation core layer Expired - Fee Related CN101387149B (en)

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CN2007101322638A CN101387149B (en) 2007-09-14 2007-09-14 Special synchronous core-building apparatus for processing concrete building block with vertical thermal insulation core layer

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Application Number Priority Date Filing Date Title
CN2007101322638A CN101387149B (en) 2007-09-14 2007-09-14 Special synchronous core-building apparatus for processing concrete building block with vertical thermal insulation core layer

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CN101387149B true CN101387149B (en) 2010-06-02

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101748849B (en) * 2009-12-28 2011-06-08 天津师范大学 Fly ash aerated insulation block without autoclaving and preparation method thereof
CN103195206B (en) * 2013-03-11 2015-12-09 金立虎 A kind of post moulding Molding Polystyrene cystosepiment composite heat insulation block production method

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2088923A (en) * 1980-12-09 1982-06-16 Barnes Leon Pearson Insulated constructional block
DE4402135A1 (en) * 1994-01-26 1995-07-27 Sporkenbach Gustav Adolf Multilayer, hollow, profiled brick for construction of buildings
US5930964A (en) * 1998-02-04 1999-08-03 Boehning; John W. Composite lightweight building element and methods of making and using same
CN2654742Y (en) * 2003-11-25 2004-11-10 梁成宪 Sandwiched heat insulating building block

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2088923A (en) * 1980-12-09 1982-06-16 Barnes Leon Pearson Insulated constructional block
DE4402135A1 (en) * 1994-01-26 1995-07-27 Sporkenbach Gustav Adolf Multilayer, hollow, profiled brick for construction of buildings
US5930964A (en) * 1998-02-04 1999-08-03 Boehning; John W. Composite lightweight building element and methods of making and using same
CN2654742Y (en) * 2003-11-25 2004-11-10 梁成宪 Sandwiched heat insulating building block

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