CN101376639B - Method for coproduction of dispersants MF and sodium sulphite - Google Patents

Method for coproduction of dispersants MF and sodium sulphite Download PDF

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CN101376639B
CN101376639B CN2008101211451A CN200810121145A CN101376639B CN 101376639 B CN101376639 B CN 101376639B CN 2008101211451 A CN2008101211451 A CN 2008101211451A CN 200810121145 A CN200810121145 A CN 200810121145A CN 101376639 B CN101376639 B CN 101376639B
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methylnaphthalene
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condensation
sulfuric acid
dispersant
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赵国生
阮华林
童吉庆
阮海兴
赵伟明
陈田木
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ZHEJIANG JIACHENG CHEMICAL CO Ltd
Zhejiang Runtu Co Ltd
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Abstract

本发明公开了一种生产分散剂MF并联产亚硫酸钠的方法,包括,在甲基萘原料中加入浓度95%以上的硫酸,通入三氧化硫进行磺化反应,三氧化硫充分反应后升温,抽真空,继续反应至溶液的总酸度22%~27%;磺化反应产生的二氧化硫气体用碱液吸收制备亚硫酸钠;磺化反应后的溶液加水调节缩合酸度至14%~20%后,加入甲醛水溶液进行缩合,缩合完毕后稀释,加碱调节pH值至中性,得到分散剂MF。本发明工艺不需要采用石灰来中和,因此不会产生硫酸钙等固体废弃物,质量能达到中国质量标准GB9294-88。同时,二氧化硫废气也得到了合理的回收利用,变废为宝,具有能耗低的特点,为清洁环保生产工艺。The invention discloses a method for producing dispersant MF and co-producing sodium sulfite, comprising: adding sulfuric acid with a concentration of more than 95% to the raw material of methylnaphthalene, feeding sulfur trioxide to carry out sulfonation reaction, and raising the temperature after the sulfur trioxide fully reacts , vacuumize, and continue to react until the total acidity of the solution is 22% to 27%; the sulfur dioxide gas produced by the sulfonation reaction is absorbed with lye to prepare sodium sulfite; the solution after the sulfonation reaction is added with water to adjust the condensation acidity to 14% to 20%, and then Formaldehyde aqueous solution is condensed, after the condensation is completed, it is diluted, and alkali is added to adjust the pH value to neutral to obtain the dispersant MF. The process of the invention does not need to use lime for neutralization, so solid wastes such as calcium sulfate will not be produced, and the quality can reach the Chinese quality standard GB9294-88. At the same time, sulfur dioxide waste gas has also been reasonably recycled, turning waste into treasure, featuring low energy consumption, and is a clean and environmentally friendly production process.

Description

一种生产分散剂MF并联产亚硫酸钠的方法A kind of method of producing dispersant MF and co-producing sodium sulfite

技术领域technical field

本发明涉及一种磺化分散剂的制备方法,具体是指一种生产分散剂MF,同时联产亚硫酸钠的方法。The invention relates to a method for preparing a sulfonated dispersant, in particular to a method for producing the dispersant MF and simultaneously producing sodium sulfite.

背景技术Background technique

分散剂MF是国际上分散染料和还原染料最常用的一种染料分散剂,由于其具有很好的分散效果,且价格低廉而倍受亲睐。Dispersant MF is the most commonly used dye dispersant for disperse dyes and vat dyes in the world. It is popular because of its good dispersing effect and low price.

分散剂MF通常生产工艺是用工业甲基萘(甲基萘含量在60%以上)或者洗油(甲基萘含量在25%以上)经过与浓硫酸进行磺化、再与甲醛水溶液缩合、然后用石灰中和其残余的硫酸,通过氢氧化钠制碱,然后过滤掉硫酸钙等固体废弃物,得到甲基萘磺酸甲醛缩合物的水溶液,即分散剂MF。The usual production process of dispersant MF is to use industrial methylnaphthalene (methylnaphthalene content above 60%) or washing oil (methylnaphthalene content above 25%) to sulfonate with concentrated sulfuric acid, then condense with formaldehyde aqueous solution, and then Use lime to neutralize the residual sulfuric acid, make alkali through sodium hydroxide, and then filter off solid waste such as calcium sulfate to obtain an aqueous solution of methylnaphthalenesulfonic acid formaldehyde condensate, that is, dispersant MF.

现有工艺通常以98%的左右的浓硫酸作为磺化剂,其缺点是会产生大量的残余废酸,从而需要用石灰来中和,产生硫酸钙等固体废弃物,同时磺化会产生大量二氧化硫,从而影响环境。The existing technology usually uses about 98% concentrated sulfuric acid as the sulfonating agent, and its disadvantage is that it will produce a large amount of residual waste acid, which needs to be neutralized with lime, and solid waste such as calcium sulfate will be produced. At the same time, sulfonation will generate a large amount of sulfur dioxide, thereby affecting the environment.

公开号为CN1081451的中国发明专利通过用浓硫酸做磺化剂,用有机溶剂(通常为苯类取代物,如苯,甲苯等)共沸来磺化,然后利用缩合反应的循环物料调节其缩合酸度后进行缩合。该方法需要用循环物料调节酸度,且要回收有机溶剂,工艺较复杂,而且有机溶剂并非完全惰性,会消耗一定量的磺化剂,生成一定量的有害副产物,很难分离,从而影响产品质量。公开号为CN1043637的中国发明专利通过用二氧化硫做溶剂,用三氧化硫磺化,然后通过回收溶剂二氧化硫,用氮气除去残留的二氧化硫,该工艺要蒸发回收二氧化硫,同时二氧化硫需要冷却,需消耗大量能量,同时磺化产物中会有较多的残余二氧化硫,影响产物质量和环境,设备投资大,成本较高。The Chinese invention patent with the publication number CN1081451 uses concentrated sulfuric acid as a sulfonating agent, uses organic solvents (usually benzene substitutes, such as benzene, toluene, etc.) Acidity followed by condensation. This method needs to use recycled materials to adjust the acidity, and to recover the organic solvent, the process is more complicated, and the organic solvent is not completely inert, it will consume a certain amount of sulfonating agent, generate a certain amount of harmful by-products, which are difficult to separate, thus affecting the product quality. The Chinese invention patent with the publication number CN1043637 uses sulfur dioxide as a solvent, sulfonates it with sulfur trioxide, and then recovers the solvent sulfur dioxide and removes the residual sulfur dioxide with nitrogen. At the same time, there will be more residual sulfur dioxide in the sulfonated product, which will affect the product quality and the environment, and the equipment investment will be large and the cost will be high.

发明内容Contents of the invention

本发明提供了一种采用新的磺化工艺生产分散剂MF的方法,该方法工艺简单,不污染环境,在生产同时还可以联产亚硫酸钠,资源利用最大化。The invention provides a method for producing dispersant MF by adopting a new sulfonation process. The method has simple process, does not pollute the environment, and can also co-produce sodium sulfite during production, thereby maximizing resource utilization.

一种生产分散剂MF并联产亚硫酸钠的方法,包括,在甲基萘原料中加入浓度95%以上的硫酸,通入三氧化硫进行磺化反应,磺化反应温度为30~155℃,最优为50~100℃;三氧化硫充分反应后,135~155℃抽真空,继续反应至反应体系的总酸度22%~27%,23%~25%为最优;磺化反应产生的二氧化硫气体用碱液吸收制备亚硫酸钠;磺化反应后的溶液加水调节缩合酸度至14%~20%,最优为16%~18%,加入甲醛水溶液进行缩合,缩合反应的温度一般在80-120℃,压力一般不超过0.2Mpa;缩合完毕后加水稀释,加碱调节pH值至中性,得到甲基萘磺酸甲醛缩合物的水溶液,即分散剂MF。A method for producing dispersant MF and co-producing sodium sulfite, comprising: adding sulfuric acid with a concentration of more than 95% to the methylnaphthalene raw material; The optimum temperature is 50-100°C; after the sulfur trioxide is fully reacted, vacuumize at 135-155°C, and continue to react until the total acidity of the reaction system is 22%-27%, and 23%-25% is the optimum; the sulfur dioxide produced by the sulfonation reaction The gas is absorbed with lye to prepare sodium sulfite; add water to the solution after sulfonation reaction to adjust the condensation acidity to 14%-20%, the optimal value is 16%-18%, and add formaldehyde aqueous solution for condensation. The temperature of condensation reaction is generally 80-120°C , the pressure generally does not exceed 0.2Mpa; after the condensation is completed, add water to dilute, add alkali to adjust the pH value to neutral, and obtain an aqueous solution of methyl naphthalenesulfonic acid formaldehyde condensate, that is, the dispersant MF.

生产分散剂MF的主要反应式如下:The main reaction formula for producing dispersant MF is as follows:

(1)磺化(1) Sulfonation

Figure G2008101211451D00021
Figure G2008101211451D00021

(2)缩合:(2) Condensation:

Figure G2008101211451D00023
Figure G2008101211451D00023

(3)中和:(3) Neutralization:

Figure G2008101211451D00031
Figure G2008101211451D00031

Figure G2008101211451D00032
Figure G2008101211451D00032

所述的甲基萘原料可采用纯的甲基萘,但为降低生产成本,最优采用工业甲基萘或者洗油。所述的工业甲基萘的甲基萘含量在60%以上,所述得洗油的甲基萘含量在25%以上。当采用工业甲基萘时,反应中各物质的重量比工业甲基萘:硫酸:三氧化硫:甲醛=1:0.3~0.45:0.3~0.45:0.12~0.24,优选工业甲基萘:硫酸:三氧化硫:甲醛=1:0.35~0.40:0.35~0.40:0.15~0.20;当采用洗油时,反应中各物质的重量比洗油:硫酸:三氧化硫:甲醛=0.9:0.3~0.45:0.3~0.45:0.12~0.24,优选洗油:硫酸:三氧化硫:甲醛=0.9:0.35~0.40:0.35~0.40:0.15~0.20。The raw material of methylnaphthalene can be pure methylnaphthalene, but in order to reduce the production cost, industrial methylnaphthalene or wash oil is optimally used. The methylnaphthalene content of the industrial methylnaphthalene is more than 60%, and the methylnaphthalene content of the washing oil is more than 25%. When adopting industrial methyl naphthalene, the weight ratio industrial methyl naphthalene of each substance in the reaction: sulfuric acid: sulfur trioxide: formaldehyde=1: 0.3~0.45:0.3~0.45:0.12~0.24, preferred industrial methyl naphthalene: sulfuric acid: Sulfur trioxide: formaldehyde=1:0.35~0.40:0.35~0.40:0.15~0.20; when adopting wash oil, the weight ratio of each substance in the reaction wash oil: sulfuric acid: sulfur trioxide: formaldehyde=0.9:0.3~0.45: 0.3~0.45:0.12~0.24, preferably washing oil: sulfuric acid: sulfur trioxide: formaldehyde=0.9:0.35~0.40:0.35~0.40:0.15~0.20.

在本发明方法的反应过程中,甲基萘和浓硫酸、三氧化硫第一次磺化反应充分后,升高磺化温度,同时通过抽真空脱水,可以使浓硫酸较为充分的反应,反应完毕后,溶液中仅存极少量的硫酸。In the reaction process of the inventive method, after the first sulfonation reaction of methylnaphthalene, concentrated sulfuric acid and sulfur trioxide is sufficient, the sulfonation temperature is increased, and simultaneously by vacuum dehydration, the concentrated sulfuric acid can be relatively fully reacted, and the reaction After finishing, there is only a very small amount of sulfuric acid in the solution.

磺化产生的二氧化硫气体通过碱液吸收至pH值4~9,最优为5~7,然后再加碱调节pH值至11~13,此时再过滤除杂,蒸发浓缩,干燥得到的亚硫酸钠含量可在96%以上。Sulfur dioxide gas produced by sulfonation is absorbed by alkali solution to pH 4-9, the optimal value is 5-7, then add alkali to adjust pH value to 11-13, then filter to remove impurities, evaporate and concentrate, and dry the obtained sodium sulfite The content can be above 96%.

所述的碱液和碱最优使用氢氧化钠,虽然也可使用碳酸钠、碳酸氢钠等,但是反应过程中会产生温室气体二氧化碳。Described lye and alkali optimally use sodium hydroxide, although sodium carbonate, sodium bicarbonate etc. can also be used, but can produce greenhouse gas carbon dioxide in the reaction process.

和常规工艺相比,本发明工艺不需要采用石灰来中和,因此不会产生硫酸钙等固体废弃物,同时具有钙镁离子含量低的优点,由于残余游离硫酸较少,所以硫酸钠的含量一般在5%以下,质量能达到中国质量标准GB9294-88。同时,二氧化硫废气也得到了合理的回收利用,变废为宝,具有能耗低的特点,为清洁环保生产工艺。Compared with the conventional process, the process of the present invention does not need to use lime to neutralize, so solid wastes such as calcium sulfate will not be produced, and it has the advantage of low calcium and magnesium ion content. Since the residual free sulfuric acid is less, the content of sodium sulfate Generally below 5%, the quality can reach the Chinese quality standard GB9294-88. At the same time, sulfur dioxide waste gas has also been reasonably recycled, turning waste into treasure, featuring low energy consumption, and is a clean and environmentally friendly production process.

具体实施方式Detailed ways

实施例1Example 1

将60g工业甲基萘投入反应容器中,加入98%的浓硫酸23g,搅拌均匀,然后缓慢通入三氧化硫气体约25g,控制反应温度在50~60℃,通入时间控制在1~2小时,通毕,保温反应1小时后,升温至150℃,抽真空,控制真空度在0.025Mpa左右,在该温度下反应3小时,然后取样测量酸值,酸度合格后,降温到110℃,加入一定量的水,调节缩合酸度至18%,然后降温到70℃加入27g甲醛水溶液(一般浓度为36%~38%),升温到110℃加压反应5小时,然后降温降压,加水稀释,加氢氧化钠调pH值至中性,即得分散剂MF的水溶液,烘干得固体粉末MF。Put 60g of industrial methylnaphthalene into the reaction vessel, add 23g of 98% concentrated sulfuric acid, stir evenly, then slowly pass in about 25g of sulfur trioxide gas, control the reaction temperature at 50-60°C, and control the passage time at 1-2 Hours, pass through, heat preservation reaction for 1 hour, heat up to 150°C, vacuumize, control the vacuum degree at about 0.025Mpa, react at this temperature for 3 hours, then take samples to measure the acid value, after the acidity is qualified, cool down to 110°C, Add a certain amount of water to adjust the condensation acidity to 18%, then lower the temperature to 70°C and add 27g of formaldehyde solution (general concentration is 36% to 38%), heat up to 110°C and pressurize for 5 hours, then lower the temperature and pressure, add water to dilute , add sodium hydroxide to adjust the pH value to neutral, and obtain the aqueous solution of dispersant MF, and dry it to obtain solid powder MF.

磺化产生的二氧化硫气体用15%氢氧化钠溶液吸收至pH值为5.5,加入氢氧化钠使吸收后的碱液pH值为13,过滤除杂,蒸发浓缩,干燥后得到含量为96%以上的商品亚硫酸钠。The sulfur dioxide gas produced by sulfonation is absorbed with 15% sodium hydroxide solution until the pH value is 5.5, and sodium hydroxide is added to make the pH value of the absorbed lye 13, filtered to remove impurities, concentrated by evaporation, and dried to obtain a content of more than 96%. commercial sodium sulfite.

实施例2Example 2

将60g洗油投入反应容器中,加入98%的浓硫酸24g,搅拌均匀,然后缓慢通入三氧化硫气体约26g,控制反应温度在70~80℃,通入时间控制在2~3小时,通毕,保温反应1小时,开始升温至140℃,抽真空,控制真空度在0.02Mpa左右,在该温度下反应3小时,然后取样测量酸值,酸度合格后,降温到100℃,加入一定量的水,调节缩合酸度至20%,然后降温到70℃加入26g甲醛水溶液(一般浓度为36%~38%),升温到110℃加压反应5小时,然后降温降压,加水稀释,加氢氧化钠调pH值至中性,即得分散剂MF的水溶液,烘干得固体粉末MF。Put 60g of washing oil into the reaction vessel, add 24g of 98% concentrated sulfuric acid, stir evenly, then slowly feed about 26g of sulfur trioxide gas, control the reaction temperature at 70-80°C, and control the feeding time at 2-3 hours, After passing through, keep warm for 1 hour, start to heat up to 140°C, vacuumize, control the vacuum degree at about 0.02Mpa, react at this temperature for 3 hours, then take samples to measure the acid value, after the acidity is qualified, cool down to 100°C, add certain Amount of water, adjust the condensation acidity to 20%, then lower the temperature to 70°C, add 26g of formaldehyde solution (general concentration is 36%~38%), raise the temperature to 110°C and pressurize for 5 hours, then lower the temperature and reduce the pressure, add water to dilute, add Adjust the pH value to neutral with sodium hydroxide to obtain the aqueous solution of dispersant MF, and dry it to obtain solid powder MF.

磺化产生的二氧化硫气体用15%氢氧化钠溶液吸收至pH值为7,加入氢氧化钠使吸收后的碱液pH值为11,过滤除杂,蒸发浓缩,干燥后得到含量为96%以上的商品亚硫酸钠。The sulfur dioxide gas produced by sulfonation is absorbed with 15% sodium hydroxide solution until the pH value is 7, and sodium hydroxide is added to make the pH value of the absorbed lye solution 11, filtered to remove impurities, concentrated by evaporation, and dried to obtain a content of more than 96%. commercial sodium sulfite.

实施例3Example 3

将60g工业甲基萘投入反应容器中,加入98%的浓硫酸24g,搅拌均匀,然后缓慢通入三氧化硫气体约24g,控制反应温度在80~90℃,通入时间控制在2~3小时,通毕,保温反应1小时,开始升温至145℃,抽真空,控制真空度在0.03Mpa左右,在该温度下反应3小时,然后取样测量酸值,酸度合格后,降温到110℃,加入一定量的水,调节缩合酸度至15%,然后降温到70℃加入28g甲醛水溶液(一般浓度为36%~38%),升温到110℃加压反应5小时,然后降温降压,加水稀释,加氢氧化钠调pH值至中性,即得分散剂MF的水溶液,烘干得固体粉末MF。Put 60g of industrial methylnaphthalene into the reaction vessel, add 24g of 98% concentrated sulfuric acid, stir evenly, then slowly pass in about 24g of sulfur trioxide gas, control the reaction temperature at 80-90°C, and control the passage time at 2-3 Hours, pass through, heat preservation reaction for 1 hour, start to heat up to 145°C, vacuumize, control the vacuum degree at about 0.03Mpa, react at this temperature for 3 hours, then take samples to measure the acid value, after the acidity is qualified, cool down to 110°C, Add a certain amount of water to adjust the condensation acidity to 15%, then lower the temperature to 70°C and add 28g of formaldehyde solution (general concentration is 36% to 38%), heat up to 110°C and pressurize for 5 hours, then lower the temperature and pressure, add water to dilute , add sodium hydroxide to adjust the pH value to neutral, and obtain the aqueous solution of dispersant MF, and dry it to obtain solid powder MF.

磺化产生的二氧化硫气体用15%氢氧化钠溶液吸收至pH值为7.5,加入氢氧化钠使吸收后的碱液pH值为12,过滤除杂,蒸发浓缩,干燥后得到含量为96%以上的商品亚硫酸钠。The sulfur dioxide gas produced by sulfonation is absorbed with 15% sodium hydroxide solution until the pH value is 7.5, and sodium hydroxide is added to make the pH value of the absorbed lye 12, filtered to remove impurities, concentrated by evaporation, and dried to obtain a content of more than 96%. commercial sodium sulfite.

Claims (3)

1. method of producing Dispersant MF and coproduction S-WAT, comprise, in the methylnaphthalene raw material, add the sulfuric acid of concentration more than 98%, feed sulphur trioxide, 50~100 ℃ are carried out sulfonation reaction, after sulphur trioxide fully reacted, 135~155 ℃ vacuumized, continue to react to the total acidity of reaction system be 23%~25%; The sulfur dioxide gas body and function alkali lye that sulfonation reaction produces absorbs the preparation S-WAT; After solution after the sulfonation reaction adds water and is adjusted to condensation acidity 16%~18%, add formalin and carry out condensation, the condensation back thin up that finishes adds alkali and regulates pH value to neutrality, obtains Dispersant MF; Wherein said methylnaphthalene raw material is technical methylnaphthalene or washing oil, when described methylnaphthalene raw material is technical methylnaphthalene, the weight ratio technical methylnaphthalene of each material in the reaction: sulfuric acid: sulphur trioxide: formaldehyde=1: 0.35~0.40: 0.35~0.40: 0.15~0.20; When described methylnaphthalene raw material is washing oil, the weight ratio washing oil of each material in the reaction: sulfuric acid: sulphur trioxide: formaldehyde=0.9: 0.35~0.40: 0.35~0.40: 0.15~0.20.
2. the method for claim 1 is characterized in that: described sulfurous gas with alkali lye absorb to the pH value be 4~9 o'clock, add alkali and regulate pH value to 11~13, filtering and impurity removing then, evaporation concentration, drying obtains S-WAT.
3. method as claimed in claim 1 or 2 is characterized in that: described alkali lye is sodium hydroxide solution; Described alkali is sodium hydroxide.
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CN102114396A (en) * 2010-12-10 2011-07-06 江阴市盛通化工有限公司 Non-quinoline dispersant MF and production process
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CN104860851A (en) * 2015-05-20 2015-08-26 上虞市力德助剂有限公司 Preparation method of saline and alkali tolerant dispersing agent
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