CN101375760A - Method for producing latex bed mattress - Google Patents
Method for producing latex bed mattress Download PDFInfo
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- CN101375760A CN101375760A CN 200710045420 CN200710045420A CN101375760A CN 101375760 A CN101375760 A CN 101375760A CN 200710045420 CN200710045420 CN 200710045420 CN 200710045420 A CN200710045420 A CN 200710045420A CN 101375760 A CN101375760 A CN 101375760A
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- central shaft
- shaft hole
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/14—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays
- A47C27/148—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays of different resilience
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- Mattresses And Other Support Structures For Chairs And Beds (AREA)
Abstract
The invention relates to the technical field of bedding products, particularly a method for manufacturing a latex bed mattress. The method comprises the following steps: firstly making a mattress frame, then making an elastic mesh inside the mattress frame, and fixing latex column units in each grid of the elastic mesh to obtain a latex bed mattress. The manufacturing method of latex bed mattresses is realized by combining various specifications of mattress frames and elastic meshes and batches of latex column units and has the advantages of simple process, less time consumption and no need of large-size processing equipment, workshop buildings or warehouses. Additionally, the manufacturing method of latex bed mattresses can rapidly produce personalized bed mattresses according to the customer's demand to meet the individualization requirement.
Description
Technical field
The present invention relates to technical field of bedding products, especially a kind of manufacture method of latex bed mattress.
Background technology
It is at sleep state that people have time of 1/3rd approximately, and the fatigue that has sufficient sleep could eliminate to produce in the life in a day, tired tired, so to sleep to people are epochmaking rests, can not ignore easily.And sufficient sleep, suitable rest will be arranged, and the selection of bedding then has epochmaking relation, and comfortable bedding can allow the people obtain stable rest, sleep nature abundance, uncomfortable as bedding, it is stable to allow the people sleep, and can't eliminate fatigue, sleep more tired and more tired on the contrary, therefore, the selection of bedding must be prudent.
In the present employed bedding, with regard to mattress, kind is many, style is also many, as the most general sping mattress, it is that hood pad coats many springs in addition, and be connected and fixed with most little springs again between spring, spring is interconnected, also therefore down depression of meeting between spring, so, can form large-area depression on the sping mattress surface, user's health can't steadily be crouched on the sping mattress of depression lie, sleep also just can't be easy.
Simultaneously, when the ability mattress of sping mattress and other pattern reaches actual the use on structural design, all also have many disappearances, such as:
(1), closely knit, the intermediate void in sping mattress top layer, can't breathe freely, can produce feeling of oppression and heat, intermediate void is infiltrated aqueous vapor easily, also can grow mould, bacterium because of moisture infiltrates than the humid area.
(2), sping mattress is because of sinking easily, can slowly allow the human body spinal curvature when lying that crouches, and causes the human vertebra unbalance stress, vertebra produced great pressure, harmful health.
(3) spring is using an end after the time, and the situation that has elastic fatigue produces, and the situation that sping mattress is sunk is more serious.
(4), in addition, as foam formula mattress, so because of the soft situation of sinking when stressed of matter is serious especially, foam is of close texture simultaneously, and is airtight also stuffy, and sultry phenomenon is arranged easily.
(4) spring mattress bed or foam formula mattress matter are soft, and human body lies in and has the situation of rocking vibrations on the mattress, allow the people sleep not stable because of the rolling shake.
(5) other kinds based article, as roll the mattress of pin shredded coconut meat though quality is loose, can ventilate, ventilative, and Sliced coconut mattress matter is hard, does not have elasticity, also can't cooperate with the body curve, can produce pressure to human vertebra equally.
Above-mentioned various mattresses, quality be not soft be exactly too hard, and gas permeability is not good, ventilation effect is bad, or mismatches with the body curve, and human vertebra is had very big harm, also influential to sleeping, remain to be improved as quickly as possible in fact.Provide one of important bedding of people's sleep because of mattress, so how a kind of comfortable stable mattress is provided, allowing the user obtain comfortable sleep then is the important business that need improve at present.
Latex is widely used in the articles for use aspect that directly contacts with skin with its avirulence, as emgloves etc., also having to be used for preparing mattress, number is the disclosed loess latex bed mattress of CN2681620Y as Chinese utility model patent Granted publication, and this mattress is made of the native grains of sand that are provided with in latex and the latex.Some pores are set in the mattress body, and this latex bed mattress aeration, reducing power are because the mattress of other kind, and its adopts the loess grains of sand that add porous in natural emulsion, and emitting far infrared ray is with health role at normal temperatures, and health is highly profitable.
But there is the problem of processing difficulties in above-mentioned loess latex bed mattress, mattress as at present is 1.2m * 2m, 1.5m * 2m, even 1.8m * 2m is arranged, and processing above-mentioned latex bed mattress so just needs bigger foaming mould, the work top of working equipment also needs very big, causes equipment investment very big.Above-mentioned in addition latex bed mattress is because volume is very big, the transportation not aspect of getting up also very.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of preparation method of the latex bed mattress that is made of some emulsion foamings unit, mainly comprises the following steps:
Construct a mattress gabarit framework;
Structure one elastic mesh in mattress gabarit framework;
The latex column unit is placed each space of elastic mesh, thereby form a latex bed mattress.
In the present invention, described elastomeric network can be formed by elastic thread or the braiding of elastic metallic rope.
In the present invention, the radial section of described latex column unit is shaped as equilateral triangle, rectangle or circle or regular polygon or petal shape.Preferred shape is a petal shape, more preferably has the quatrefoil shape of symmetrical structure, and this quatrefoil shape has four protuberances and four inner fovea parts, and each inner fovea part adopts arc transition to be connected with the protuberance of its both sides.
In the present invention, the cylinder of described latex column unit is provided with the notch position that continuous or discrete appearance grid lines embeds, grid lines is embedded in the notch position, and the latex column unit is embedded in each space of elastic mesh tightly, thereby forms a latex bed mattress.
In the present invention, offer central shaft hole on the described latex column unit.Offer the problem that central shaft hole can solve the mattress ventilation on the one hand, can also save latex material on the other hand.
In addition, in one embodiment, also can place the medicine that some play health-care effect, as the material of magnetisable material, infra-red-emitting, work the medicine of the function of improving eyesight that clears away heart-fire etc. at described central shaft hole.
Described magnetisable material is magnetic, magnet, magnetic bead.
The material of described infra-red-emitting is charcoal, tourmaline or far-infrared ceramic.
Described charcoal can be high temperature bamboo charcoal, binchotan, bamboo charcoal powder, bamboo charcoal powder fiber and various goods etc.
Described tourmaline can be tourmaline raw ore, tourmaline particle, tourmaline powder, tourmaline micro mist textile fabric and various goods etc.
Described far-infrared ceramic can be high-negative ions such as utilizing tourmaline, Mt medical stone, Guiyang stone, volcanic rock, the far-infrared material ceramic material according to different ratio preparations, reburns and makes the product of various uses.
The medicine of described the function of improving eyesight that clears away heart-fire one of is selected from the fruit of glossy privet, selfheal, cockscomb, the fruit of Chinese magnoliavine, motherwort, the red sage root, Poria cocos, cassia seed, silkworm excrement, ginkgo leaf, carefree grass, mother chrysanthemum, FLOS CHRYSANTHEMI ALBA from Haizhou of China, fructus viticis, the root of Dahurain angelica, windproof, bluish dogbane, the Radix Astragali, genseng, Radix Angelicae Sinensis, eupatorium or the lavender or wherein any combination.
Above-mentioned central shaft hole can be arranged to through hole, also can be arranged to blind hole.If be arranged to blind hole, can salient point be set in the obstructed side of central shaft hole, to play the effect of point massage.This salient point can certainly be arranged to a block form, cover on central shaft hole.For convenience salient point is covered on central shaft hole, can offer the counterbore of diameter in the one or both sides of central shaft hole, the counterbore of central shaft hole one or both sides and central shaft hole coaxial line greater than central shaft hole.
In the present invention, the hardness of each latex column unit is identical or inequality.By with the latex column unit of different hardness as for the different place of elastic mesh, can change the hardness of latex bed mattress diverse location, to be fit to the requirement of people's sleep.As a rule, the latex column unit generally adopts foam process to prepare, and so, by changing different material mixture ratios and foam process, just can change the hardness of latex column unit.Also have the latex column unit to adopt foam process to prepare, can make inside, latex column unit have a lot of tiny pores like this, these pores can solve the problem of latex column unit flexibility on the one hand, can also solve the problem of its reducing power.
Latex bed mattress preparation method of the present invention also is included on the whole latex bed mattress and puts mattress cover, and mattress cover can be woven material and works out, preferred cotton cover.
Because latex bed mattress preparation method disclosed in this invention, only need the mattress gabarit framework of the various different sizes of preparation and the latex column unit combination of elastomeric network and batch to get final product, technology is simple, consuming time few, do not need large-scale process equipment, factory building and warehouse etc., deposit the problem that exists in the processing and preparing unlike the disclosed loess latex bed mattress of CN2681620Y, mattress as at present is 1.2m * 2m, 1.5m * 2m, even 1.8m * 2m arranged, process above-mentioned specification mattress and just need bigger foaming mould, the work top of working equipment also needs very big, causes equipment investment very big.Simultaneously, latex bed mattress preparation method disclosed in this invention can sell on-the-spot or manufacture at home according to requirement of client, thereby has reduced mattress manufacture merchant and distributors, even the cost of transportation between to the client family; The maker and seller of mattress also need not the mattress of each specification is carried out stock, has alleviated financial pressure.In addition, latex bed mattress preparation method disclosed in this invention can also prepare the personalized mattress of client's particular requirement apace, as demand according to the sleeper of the different bodily forms, can can be provided with without zones of differential stiffness or in any position of mattress at whole mattress salient point is set, to meet individual requirements.
Description of drawings
Fig. 1 is the structural representation of latex bed mattress of the present invention.
Fig. 2 is the structural representation of latex bed mattress elastic mesh of the present invention.
Fig. 3 is the structural representation of latex bed mattress latex column of the present invention unit one preferred embodiment.
Fig. 4 is the structural representation of another preferred embodiment of latex bed mattress latex column of the present invention unit.
The specific embodiment
For technological means, creation characteristic that the present invention is realized, reach purpose and effect is easy to understand, below in conjunction with the specific embodiment, further set forth the present invention.
A kind of preparation method of latex bed mattress
Referring to Fig. 1, a kind of preparation method of latex bed mattress comprises the following steps:
At first construct a mattress gabarit framework 1; In mattress gabarit framework, construct an elastic mesh 2 then; Latex column unit 3 is placed each space 21 of elastic mesh 2, thereby form a latex bed mattress.
The size of whole latex bed mattress can be identical with existing 1.2m * 2m or 1.5m * 2m or 1.8m * 2m mattress specification, is with the mattress cover (not shown) outside latex bed mattress, and mattress cover adopts cotton cover usually, to improve the comfortableness of sleep.Can stamp or dyeing on the cotton cover.
Referring to Fig. 2, elastomeric network 1 is formed by the elastic thread braiding.Elastic thread can be the elastic force cotton thread.
In Fig. 3, Fig. 4, the radial section of latex column unit 3 is shaped as to having the quatrefoil shape of symmetrical structure, this quatrefoil shape has four protuberances 34 and four inner fovea parts 35, adopts arc transition to be connected between the protuberance 34 of each inner fovea part 35 and its both sides.Protuberance 34 also is a circular shape.The cylinder of latex column unit 3 is provided with the notch position 36 that continuous or discrete appearance grid lines embeds, grid lines is embedded in the notch position 36, latex column unit 3 is embedded in each space 21 of elastic mesh 2 tightly, thereby forms a latex bed mattress.Adopt and latex column unit 3 is inserted into be unlikely in the grid to occur rocking.
Referring to Fig. 3, Fig. 4, on each latex column unit 3, offer central shaft hole 31.Such central shaft hole 31 can solve the problem of mattress ventilation on the one hand, can also save latex material on the other hand.Can in the central shaft hole of offering 31, place some in addition and play the medicine of health-care effect, as the material of bamboo charcoal powder, infra-red-emitting, work the medicine of the function of improving eyesight that clears away heart-fire etc.It can also be some other materials with function.As permanent-magnet material etc.
Referring to Fig. 3, above-mentioned central shaft hole 21 is arranged to through hole, referring to Fig. 4, also above-mentioned central shaft hole 21 can be arranged to blind hole.
If be arranged to blind hole, can salient point 22 be set in central shaft hole 21 obstructed sides, to play the effect of point massage.Salient point 22 also adopts latex material to make, and only the hardness at salient point 22 places is hard slightly.So just can play real massage effect.
Also this salient point 22 can be arranged to a block form, cover on central shaft hole 31.For convenience salient point 22 is covered on central shaft hole 21, can offer the counterbore 23 of diameter, the counterbore 23 and central shaft hole 21 coaxial lines of central shaft hole 21 one or both sides in the one or both sides of central shaft hole 21 greater than central shaft hole 21.
Aspect solution mattress aeration, the utility model can also solve by the space 3 that forms naturally between the adjacent latex column unit 2.
The radial section of each latex column unit 2 is shaped as equilateral triangle, rectangle or circle or regular polygon or petal shape.It also may be the shape that those skilled in the art can expect.In Fig. 4, Fig. 5, the radial section of latex column unit 2 is shaped as to having the quatrefoil shape of symmetrical structure, this quatrefoil shape has four protuberances 24 and four inner fovea parts 25, adopts arc transition to be connected between the protuberance 24 of each inner fovea part 25 and its both sides.Protuberance 24 also is a circular shape.The cylinder of latex column unit 2 is provided with the notch position 26 that continuous or discrete appearance grid lines embeds, grid lines is embedded in the notch position 26, latex column unit 2 is embedded in each space 11 of elastic mesh 1 tightly, thereby forms a latex bed mattress.Adopt and latex column unit 2 is inserted into be unlikely in the grid to occur rocking.
More than show and described basic principle of the present invention, principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that describes in the foregoing description and the specification just illustrates principle of the present invention; the present invention also has various changes and modifications without departing from the spirit and scope of the present invention, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (20)
1, a kind of preparation method of latex bed mattress comprises the following steps:
1. construct a mattress gabarit framework;
2. in mattress gabarit framework, construct an elastic mesh;
3. the latex column unit is placed each space of elastic mesh, thereby form a latex bed mattress.
2, preparation method according to claim 1 is characterized in that, described elastic mesh is formed by elastic thread or the braiding of elastic metallic rope.
3, preparation method according to claim 1 is characterized in that, the radial section of described latex column unit is shaped as equilateral triangle, rectangle or circle or regular polygon or petal shape.
4, preparation method according to claim 1 is characterized in that, the radial section of described latex column unit is shaped as the quatrefoil shape with symmetrical structure.
5, preparation method according to claim 4 is characterized in that, described quatrefoil shape has four protuberances and four inner fovea parts, and each inner fovea part adopts arc transition to be connected with the protuberance of its both sides.
6, preparation method according to claim 1 is characterized in that, the cylinder of described latex column unit is provided with the notch position that continuous or discrete appearance grid lines embeds, and grid lines is embedded in the notch position.
According to preparation method as claimed in claim 1, it is characterized in that 7, the hardness of described latex column unit is identical.
8, preparation method according to claim 1 is characterized in that the hardness of described latex column unit is inequality.
9, preparation method according to claim 1 is characterized in that, described latex column unit adopts foam process to prepare.
10, preparation method according to claim 1 is characterized in that, offers central shaft hole on described latex column unit.
11, preparation method according to claim 10 is characterized in that, is placed with medicine in described central shaft hole.
12, preparation method according to claim 10 is characterized in that, is placed with bamboo charcoal powder in described central shaft hole.
13, preparation method according to claim 10 is characterized in that, is placed with the material of infra-red-emitting in described central shaft hole.
14, preparation method according to claim 10 is characterized in that, is placed with permanent-magnet material in described central shaft hole.
15, preparation method according to claim 10 is characterized in that, described central shaft hole is a through hole.
16, preparation method according to claim 10 is characterized in that, described central shaft hole is a blind hole.
17, preparation method according to claim 16 is characterized in that, a side obstructed at described central shaft hole is provided with salient point.
18, preparation method according to claim 15 is characterized in that, is stamped salient point on described central shaft hole.
19, preparation method according to claim 15 is characterized in that, offers the counterbore of diameter greater than central shaft hole in the one or both sides of described central shaft hole, the counterbore of central shaft hole one or both sides and central shaft hole coaxial line.
20, according to each described preparation method in the claim 1-19, it is characterized in that, on whole latex bed mattress, put mattress cover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200710045420 CN101375760A (en) | 2007-08-30 | 2007-08-30 | Method for producing latex bed mattress |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200710045420 CN101375760A (en) | 2007-08-30 | 2007-08-30 | Method for producing latex bed mattress |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101375760A true CN101375760A (en) | 2009-03-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200710045420 Pending CN101375760A (en) | 2007-08-30 | 2007-08-30 | Method for producing latex bed mattress |
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| Country | Link |
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| CN (1) | CN101375760A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103340534A (en) * | 2013-06-30 | 2013-10-09 | 江苏爱德福乳胶制品有限公司 | Integrally arranged latex cotton production system and method for cutting latex cotton |
| CN103385621A (en) * | 2013-07-30 | 2013-11-13 | 陈广森 | Health-care mattress |
-
2007
- 2007-08-30 CN CN 200710045420 patent/CN101375760A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103340534A (en) * | 2013-06-30 | 2013-10-09 | 江苏爱德福乳胶制品有限公司 | Integrally arranged latex cotton production system and method for cutting latex cotton |
| CN103340534B (en) * | 2013-06-30 | 2018-03-30 | 江苏爱德福乳胶制品有限公司 | A kind of latex cotton production system of integrated setting and the method for cutting latex cotton |
| CN103385621A (en) * | 2013-07-30 | 2013-11-13 | 陈广森 | Health-care mattress |
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Open date: 20090304 |