CN101362214A - Rotor cutting processing method using running balance indicating machine and special device thereof - Google Patents
Rotor cutting processing method using running balance indicating machine and special device thereof Download PDFInfo
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- CN101362214A CN101362214A CNA2008101965707A CN200810196570A CN101362214A CN 101362214 A CN101362214 A CN 101362214A CN A2008101965707 A CNA2008101965707 A CN A2008101965707A CN 200810196570 A CN200810196570 A CN 200810196570A CN 101362214 A CN101362214 A CN 101362214A
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Abstract
The invention discloses a method for cutting and processing a rotor by means of a dynamic balancing machine, which consists of the procedures of regulating turning rolls of two supporting points on the dynamic balancing machine to be isometry; placing the rotor on the turning rolls of two supporting points on the dynamic balancing machine; propping the two ends of the rotor by using a cabane at the two ends of the dynamic balancing machine, and compressing the rotor by using a compressing frame of the dynamic balancing machine, with an astragal of the dynamic balancing machine as a device for driving the rotor to rotate; fastening a lathe bed of the dynamic balancing machine with a fixed frame for placing a processing lathe; and cutting and processing the rotor by the processing lathe. The method for cutting and processing the rotor by means of the dynamic balancing machine has the advantages of convenient processing, easy operation, and being capable of saving the working procedure of dismantling an impeller.
Description
Technical field:
The present invention relates to a kind of cutting working method and isolated plant of rotor.
Background technology:
Along with the prosperity growth of international and domestic sea transport industry, the maintenance task of boats and ships is more and more heavier, and is also more and more higher to the requirement of Ship's Repair technical merit; In the turbine rotor maintenance work, the key of finding the maintenance of exhaust-driven turbo-charger exhaust-gas turbo charger is the maintenance of turbine rotor, the difficult point of its maintenance is: volume is big, weight is big, the processing of sealing gland ring is yielding, sealing gland. spindle nose. the waste gas blade is the shape machined into greatly, the diesel engine turbine rotor sealing gland of now having a talk. the cutting of spindle nose and the grinding of blade.
(ton) peculiar to vessel diesel engine turbine rotor is to be made of parts such as impeller inducer, compression impellor and waste gas impellers.Its operation principle is: the waste gas that diesel engine is discharged when work, enter booster, and drive the blade of rotor waste gas end, fresh air is squeezed in the rotation of drive compression impellor, improves efficiency of combustion, reduces oil consumption, increase the defeated turnout of diesel engine, thus improve boats and ships operation power, reduce cost.
It is heavy diesel fuel that marine main controllable advances diesel engine normally used, and the EGT that the work burning is discharged is very high, and has some impurity.If waste gas seals in the bearing oil pocket, cause oil to worsen, thereby reduce lubricant effect, even cause damage of bearings, in case damage of bearings will cause very big economic loss.In order to prevent that waste gas from sealing in bearing portion, during design, on turbine rotor, be provided with air seal set, sealing gland ring thickness 0.4mm, the sealing gland ring exceeds axial plane 5mm.In long-term maintenance work, find that waste gas end sealing gland weares and teares easily, when sealing gland ring its external diameter that weares and teares reduces, just can not seal the waste gas of waste gas end, must change sealing gland, the new sealing gland outside dimension after the replacing this moment, overgauge 3-4mm needs to carry out metalworking after assembling.
Turbine rotor sealing gland in decades. the renovation technique of spindle nose (always quoting the traditions of the past processing method): 1, remove compression impellor, insulated wall, waste gas impeller; 2, change the sealing gland ring, 3, sealing gland ring to renewing. the diameter of spindle nose carries out machining to given size; 4, waste gas impeller, insulated wall, compression impellor are installed on the turbine rotor axle.If just can not on large-scale lathe, not cut after not removing compression impellor and middle insulated wall, and general enterprise is not equipped with big heavy machine tool.When removing impeller, earlier insulated wall is fixed on the waste gas end with specific purpose tool, again one ton of multiple rotor is stood up, make and calm the anger end vertically downward, utilize oxy-acetylene flame to aim at the face that the tightens up heating of impeller (aluminium) then, artificial rotary rotor is heated evenly impeller, endoporus expands, thereby impeller is unloaded from rotor.Temperature can not be too high during heating, high the hole that tightens up of compression impellor enlarged, and cause compression impellor to scrap, and temperature is low can to cause compression impellor to dismantle, and the control temperature (measures with the distinct temperature table) about 120 degree.Some impeller of rotor is worked under the long term high temperature adverse circumstances and to be difficult to dismounting, need repeatedly expand with heat and contract with cold, and could dismantle (though some impeller of rotor is dismantled, resilient is not finally also scrapped).Rotor in the processing stirs, and all operation of the dismounting of impeller, insulated wall is all very loaded down with trivial details.
Summary of the invention:
The object of the present invention is to provide a kind of easy to process, easy-operating cutting working method and the isolated plant that utilizes dynamic balancing machine to rotor.
Technical solution of the present invention is:
A kind of cutting working method that utilizes dynamic balancing machine to rotor is characterized in that: comprise the following steps:
(1) arrange the turning rolls of two strong points on the dynamic balancing machine contour, rotor is placed on the turning rolls of dynamic balancing machine two strong points, two ends of rotor is withstood with dynamic balancing machine two ends upper frame, and with the clamping frame of dynamic balancing machine rotor is compressed, with the device of dynamic balancing machine astragal as the drive rotor rotation;
(2) will place the fixed mount of lathe for machining and the lathe bed of dynamic balancing machine and fix, rotor be carried out machining by lathe for machining.
Described cutting working method to rotor is that processing method is repaired in the cutting of diesel pressure booster rotor, comprises sealing gland, spindle nose at least, in the waste gas blade after renewing one processes; Processing to sealing gland comprises the following steps:
(1) arrange the turning rolls of two strong points on the dynamic balancing machine contour, the diesel pressure booster rotor is placed on the turning rolls of dynamic balancing machine two strong points, the two ends of rotor centre bore withstands with dynamic balancing machine two ends upper frame, and with the clamping frame of dynamic balancing machine rotor is compressed, with the dynamic balancing machine astragal as the device that drives rotor rotation;
(2), between diesel pressure booster rotor waste gas impeller and the armature spindle bearing surface, fix the center 1mm on the low side of the lathe tool centrally aligned workpiece sealing gland of lathe with placing the fixed mount of lathe for machining and the lathe bed of dynamic balancing machine at the waste gas end place of armature spindle;
(3) the middle insulated wall of diesel pressure booster rotor is soared in the middle of the waste gas end and the end of calming the anger, fix, the insulated wall interstitial hole is separated with armature spindle with center fixed frame on the dynamic balancing machine or the fixed mount of establishing in addition;
(4) lathe tool with lathe carries out turning reparation processing to sealing gland;
Processing to spindle nose comprises the following steps:
(1) arrange the turning rolls of two strong points on the dynamic balancing machine contour, the diesel pressure booster rotor is placed on the turning rolls of dynamic balancing machine two strong points, the two ends of rotor centre bore withstands with dynamic balancing machine two ends upper frame, and with the clamping frame of dynamic balancing machine rotor is compressed, with the dynamic balancing machine astragal as the device that drives rotor rotation;
(2), the fixed mount of placing lathe for machining is set at rotor spindle nose place;
(3) the middle insulated wall of diesel pressure booster rotor is soared in the middle of the waste gas end and the end of calming the anger, fix, the insulated wall interstitial hole is separated with armature spindle with center fixed frame on the dynamic balancing machine or the fixed mount of establishing in addition;
(4) axle sleeve that will leave the external diameter surplus is inserted in spindle nose, again axle sleeve is carried out turning processing with lathe;
The waste gas processing of leaves is comprised the following steps:
(1) arrange the turning rolls of two strong points on the dynamic balancing machine contour, the diesel pressure booster rotor that will renew behind the blade is placed on the turning rolls of dynamic balancing machine two strong points, the two ends of rotor centre bore withstands with dynamic balancing machine two ends upper frame, and with the clamping frame of dynamic balancing machine rotor is compressed, with the dynamic balancing machine astragal as the device that drives rotor rotation;
(2), the fixed mount of placing lathe for machining is set in dynamic balancing machine two rolling wheel support middle parts;
(3) the middle insulated wall of diesel pressure booster rotor is soared in the middle of the waste gas end and the end of calming the anger, fix, the insulated wall interstitial hole is separated with armature spindle with center fixed frame on the dynamic balancing machine or the fixed mount of establishing in addition;
(4) with lathe the blade after renewing is carried out turning processing.
In spindle nose processing, the concrete grammar of step (4) is: elder generation to given size, cooperates rotor spindle nose car again according to the spindle nose size, and the axle sleeve that leaves external diameter surplus 1MM that car is good is driven a vehicle after cooling again and cut with the red spindle nose that proceeds to of oxy-acetylene.
In spindle nose processing, the concrete grammar of step (4) is: a back tailstock is set at the right upper frame place of balancing machine fixes with the fixed mount of placing lathe for machining, the screw thread spindle nose that leaves 1.2MM external diameter surplus that car is good is threaded to the afterbody of armature spindle, centering is loaded onto thimble and is held out against, and turning is using rubber sand to the regulation working size after leaving the 0.06MM surplus.
A kind of machining isolated plant that utilizes dynamic balancing machine to rotor is characterized in that: comprise dynamic balancing machine, the dynamic balancing machine nearside is provided with the fixed mount of placing lathe.
The fixed mount of placing lathe is fixedlyed connected with dynamic balancing machine.The setting of dynamic balancing machine nearside makes the insulated wall interstitial hole separate with armature spindle, and the fixing center fixed frame of the middle insulated wall of diesel pressure booster rotor.Be provided with at the right upper frame of dynamic balancing machine place one with the fixing back tailstock of the fixed mount of placing lathe for machining.
The present invention is easy to process, and is easy to operate, can save the operation of dismounting impeller.
Description of drawings:
The invention will be further described below in conjunction with drawings and Examples.
Fig. 1 is the processing method diagrammatic sketch of one embodiment of the invention.
The specific embodiment:
A kind of cutting working method that utilizes dynamic balancing machine to rotor is that processing method is repaired in the cutting of diesel pressure booster rotor, comprises sealing gland, spindle nose at least, in the waste gas blade after renewing one processes; Processing to sealing gland comprises the following steps:
(1) arrange the turning rolls of two strong points on the dynamic balancing machine contour, the diesel pressure booster rotor is placed on the turning rolls of dynamic balancing machine two strong points, the two ends of rotor centre bore withstands with dynamic balancing machine two ends upper frame, and with the clamping frame of dynamic balancing machine rotor is compressed, with the dynamic balancing machine astragal as the device that drives rotor rotation;
(2), between diesel pressure booster rotor waste gas impeller and the armature spindle bearing surface, fix the center 1mm on the low side of the lathe tool centrally aligned workpiece sealing gland of lathe with placing the fixed mount of lathe for machining and the lathe bed of dynamic balancing machine at the waste gas end place of armature spindle;
(3) the middle insulated wall of diesel pressure booster rotor is soared in the middle of the waste gas end and the end of calming the anger, fix, the insulated wall interstitial hole is separated with armature spindle with center fixed frame on the dynamic balancing machine or the fixed mount of establishing in addition;
(4) with the lathe tool of lathe (model: YSZT) sealing gland is carried out turning reparation processing;
Because the two ends centre bore of rotor has upper frame to withstand, so axial float can not take place during turning.Tangential component when conducting oneself with dignity much larger than cutting because of armature spindle again is not so can produce the up-down vibration and the cutter phenomenon of shaking of axle.Use this processing method safety and reliability to improve work efficiency greatly, eliminated the possibility that compression impellor is scrapped because of dismounting, the service life of having improved compression impellor, precision can with lathe on cut and compare favourably, axiality is also higher than lathe.
Processing to spindle nose comprises the following steps:
(1) arrange the turning rolls of two strong points on the dynamic balancing machine contour, the diesel pressure booster rotor is placed on the turning rolls of dynamic balancing machine two strong points, the two ends of rotor centre bore withstands with dynamic balancing machine two ends upper frame, and with the clamping frame of dynamic balancing machine rotor is compressed, with the dynamic balancing machine astragal as the device that drives rotor rotation;
(2), the fixed mount of placing lathe for machining is set at rotor spindle nose place;
(3) the middle insulated wall of diesel pressure booster rotor is soared in the middle of the waste gas end and the end of calming the anger, fix, the insulated wall interstitial hole is separated with armature spindle with center fixed frame on the dynamic balancing machine or the fixed mount of establishing in addition;
(4) axle sleeve that will leave the external diameter surplus is inserted in spindle nose, again axle sleeve is carried out turning processing with lathe;
The waste gas processing of leaves is comprised the following steps:
(1) arrange the turning rolls of two strong points on the dynamic balancing machine contour, the diesel pressure booster rotor that will renew behind the blade is placed on the turning rolls of dynamic balancing machine two strong points, the two ends of rotor centre bore withstands with dynamic balancing machine two ends upper frame, and with the clamping frame of dynamic balancing machine rotor is compressed, with the dynamic balancing machine astragal as the device that drives rotor rotation;
(2), the fixed mount of placing lathe for machining is set in dynamic balancing machine two rolling wheel support middle parts;
(3) the middle insulated wall of diesel pressure booster rotor is soared in the middle of the waste gas end and the end of calming the anger, fix, the insulated wall interstitial hole is separated with armature spindle with center fixed frame on the dynamic balancing machine or the fixed mount of establishing in addition;
(4) with lathe the blade after renewing is carried out turning processing.
In spindle nose processing, the concrete grammar of step (4) is: elder generation to given size, cooperates rotor spindle nose car again according to the spindle nose size, and the axle sleeve that leaves external diameter surplus 1MM that car is good is driven a vehicle after cooling again and cut with the red spindle nose that proceeds to of oxy-acetylene.
In spindle nose processing, the concrete grammar of step (4) is: a back tailstock is set at the right upper frame place of balancing machine fixes with the fixed mount of placing lathe for machining, the screw thread spindle nose that leaves 1.2MM external diameter surplus that car is good is threaded to the afterbody of armature spindle, centering is loaded onto thimble and is held out against, and turning is using rubber sand to the regulation working size after leaving the 0.06MM surplus.
A kind of machining isolated plant that utilizes dynamic balancing machine to rotor comprises dynamic balancing machine 1, and the dynamic balancing machine nearside is provided with the fixed mount 2 of placing lathe.The fixed mount 2 of placing lathe is fixedlyed connected with dynamic balancing machine.The setting of dynamic balancing machine nearside makes insulated wall 3 interstitial holes separate with armature spindle 4, and the fixing center fixed frame 5 of the middle insulated wall of diesel pressure booster rotor.Be provided with at the right upper frame of dynamic balancing machine place one with the fixing back tailstock of the fixed mount of placing lathe for machining.
Also have lathe 6, spindle nose 7, compression impellor 8, waste gas impeller 9, sealing gland 10 etc. among the figure.
Claims (8)
1, a kind of cutting working method that utilizes dynamic balancing machine to rotor is characterized in that: comprise the following steps:
(1) arrange the turning rolls of two strong points on the dynamic balancing machine contour, rotor is placed on the turning rolls of dynamic balancing machine two strong points, two ends of rotor is withstood with dynamic balancing machine two ends upper frame, and with the clamping frame of dynamic balancing machine rotor is compressed, with the device of dynamic balancing machine astragal as the drive rotor rotation;
(2) will place the fixed mount of lathe for machining and the lathe bed of dynamic balancing machine and fix, rotor be carried out machining by lathe for machining.
2, the cutting working method that utilizes dynamic balancing machine to rotor according to claim 1, it is characterized in that: described cutting working method to rotor is that processing method is repaired in the cutting of diesel pressure booster rotor, comprises sealing gland, spindle nose at least, in the waste gas blade after renewing one processes; Processing to sealing gland comprises the following steps:
(1) arrange the turning rolls of two strong points on the dynamic balancing machine contour, the diesel pressure booster rotor is placed on the turning rolls of dynamic balancing machine two strong points, the two ends of rotor centre bore withstands with dynamic balancing machine two ends upper frame, and with the clamping frame of dynamic balancing machine rotor is compressed, with the dynamic balancing machine astragal as the device that drives rotor rotation;
(2), between diesel pressure booster rotor waste gas impeller and the armature spindle bearing surface, fix the center 1mm on the low side of the lathe tool centrally aligned workpiece sealing gland of lathe with placing the fixed mount of lathe for machining and the lathe bed of dynamic balancing machine at the waste gas end place of armature spindle;
(3) the middle insulated wall of diesel pressure booster rotor is soared in the middle of the waste gas end and the end of calming the anger, fix, the insulated wall interstitial hole is separated with armature spindle with center fixed frame on the dynamic balancing machine or the fixed mount of establishing in addition;
(4) lathe tool with lathe carries out turning reparation processing to sealing gland;
Processing to spindle nose comprises the following steps:
(1) arrange the turning rolls of two strong points on the dynamic balancing machine contour, the diesel pressure booster rotor is placed on the turning rolls of dynamic balancing machine two strong points, the two ends of rotor centre bore withstands with dynamic balancing machine two ends upper frame, and with the clamping frame of dynamic balancing machine rotor is compressed, with the dynamic balancing machine astragal as the device that drives rotor rotation;
(2), the fixed mount of placing lathe for machining is set at rotor spindle nose place;
(3) the middle insulated wall of diesel pressure booster rotor is soared in the middle of the waste gas end and the end of calming the anger, fix, the insulated wall interstitial hole is separated with armature spindle with center fixed frame on the dynamic balancing machine or the fixed mount of establishing in addition;
(4) axle sleeve that will leave the external diameter surplus is inserted in spindle nose, again axle sleeve is carried out turning processing with lathe;
The waste gas processing of leaves is comprised the following steps:
(1) arrange the turning rolls of two strong points on the dynamic balancing machine contour, the diesel pressure booster rotor that will renew behind the blade is placed on the turning rolls of dynamic balancing machine two strong points, the two ends of rotor centre bore withstands with dynamic balancing machine two ends upper frame, and with the clamping frame of dynamic balancing machine rotor is compressed, with the dynamic balancing machine astragal as the device that drives rotor rotation;
(2), the fixed mount of placing lathe for machining is set in dynamic balancing machine two rolling wheel support middle parts;
(3) the middle insulated wall of diesel pressure booster rotor is soared in the middle of the waste gas end and the end of calming the anger, fix, the insulated wall interstitial hole is separated with armature spindle with center fixed frame on the dynamic balancing machine or the fixed mount of establishing in addition;
(4) with lathe the blade after renewing is carried out turning processing.
3, the cutting working method that utilizes dynamic balancing machine to rotor according to claim 2, it is characterized in that: in spindle nose processing, the concrete grammar of step (4) is: earlier with rotor spindle nose car to given size, cooperate according to the spindle nose size again, the axle sleeve that leaves external diameter surplus 1MM that car is good is driven a vehicle after cooling again and is cut with the red spindle nose that proceeds to of oxy-acetylene.
4, the cutting working method that utilizes dynamic balancing machine to rotor according to claim 2, it is characterized in that: in spindle nose processing, the concrete grammar of step (4) is: a back tailstock is set at the right upper frame place of balancing machine fixes with the fixed mount of placing lathe for machining, the screw thread spindle nose that leaves 1.2MM external diameter surplus that car is good is threaded to the afterbody of armature spindle, centering is loaded onto thimble and is held out against, and turning is using rubber sand to the regulation working size after leaving the 0.06MM surplus.
5, a kind of machining isolated plant that utilizes dynamic balancing machine to rotor is characterized in that: comprise dynamic balancing machine, the dynamic balancing machine nearside is provided with the fixed mount of placing lathe.
6, the machining isolated plant that utilizes dynamic balancing machine to rotor according to claim 5 is characterized in that: the fixed mount of placing lathe is fixedlyed connected with dynamic balancing machine.
7, according to claim 5 or the 6 described machining isolated plants that utilize dynamic balancing machine to rotor, it is characterized in that: the setting of dynamic balancing machine nearside makes the insulated wall interstitial hole separate with armature spindle, and the fixing center fixed frame of the middle insulated wall of diesel pressure booster rotor.
8, according to claim 5 or the 6 described machining isolated plants that utilize dynamic balancing machine to rotor, it is characterized in that: be provided with at the right upper frame of dynamic balancing machine place one with the fixing back tailstock of the fixed mount of placing lathe for machining.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008101965707A CN101362214B (en) | 2008-09-11 | 2008-09-11 | Rotor cutting processing method using running balance indicating machine and special device thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008101965707A CN101362214B (en) | 2008-09-11 | 2008-09-11 | Rotor cutting processing method using running balance indicating machine and special device thereof |
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| Publication Number | Publication Date |
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| CN101362214A true CN101362214A (en) | 2009-02-11 |
| CN101362214B CN101362214B (en) | 2010-07-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2008101965707A Expired - Fee Related CN101362214B (en) | 2008-09-11 | 2008-09-11 | Rotor cutting processing method using running balance indicating machine and special device thereof |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102658486A (en) * | 2012-04-27 | 2012-09-12 | 内蒙古五湖泵业有限公司 | Member for correcting static balance of electric diving pump impeller |
| CN103717334A (en) * | 2011-07-29 | 2014-04-09 | 申克罗泰克有限责任公司 | Clamping device for a balancing machine |
| CN105252201A (en) * | 2015-10-19 | 2016-01-20 | 中航湖南通用航空发动机有限公司 | Dynamic balance disqualification remedying method for precisely-cast integral power turbine impeller |
| CN113465823A (en) * | 2020-06-16 | 2021-10-01 | 江苏星宇电机有限公司 | Rotor dynamic balance correcting device |
| CN115194188A (en) * | 2022-09-19 | 2022-10-18 | 山东迈易特传动有限公司 | Electromechanical device for manufacturing machine tool spindle and capable of carrying out dynamic balance test |
-
2008
- 2008-09-11 CN CN2008101965707A patent/CN101362214B/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103717334A (en) * | 2011-07-29 | 2014-04-09 | 申克罗泰克有限责任公司 | Clamping device for a balancing machine |
| CN103717334B (en) * | 2011-07-29 | 2016-01-20 | 申克罗泰克有限责任公司 | For the clamping device of balancing machine |
| CN102658486A (en) * | 2012-04-27 | 2012-09-12 | 内蒙古五湖泵业有限公司 | Member for correcting static balance of electric diving pump impeller |
| CN105252201A (en) * | 2015-10-19 | 2016-01-20 | 中航湖南通用航空发动机有限公司 | Dynamic balance disqualification remedying method for precisely-cast integral power turbine impeller |
| CN113465823A (en) * | 2020-06-16 | 2021-10-01 | 江苏星宇电机有限公司 | Rotor dynamic balance correcting device |
| CN113465823B (en) * | 2020-06-16 | 2024-01-30 | 江苏星宇电机有限公司 | Correcting device for dynamic balance of rotor |
| CN115194188A (en) * | 2022-09-19 | 2022-10-18 | 山东迈易特传动有限公司 | Electromechanical device for manufacturing machine tool spindle and capable of carrying out dynamic balance test |
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| Publication number | Publication date |
|---|---|
| CN101362214B (en) | 2010-07-21 |
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Granted publication date: 20100721 Termination date: 20110911 |