CN101359230A - Heat treatment detecting control system for woody package and detecting method thereof - Google Patents
Heat treatment detecting control system for woody package and detecting method thereof Download PDFInfo
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Abstract
The invention relates to a wooden-packed heat treatment detection control system and a detection method thereof. The system comprises a temperature measuring instrument and a controller which are respectively connected with the detection terminal and the control terminal; the detection terminal is connected with the control terminal; the detection terminal is connected to a monitoring center through network; the controller is connected with a heat treatment equipment through a multi-channel solid-state relay and a contactor; the detection terminal and the control terminal are respectively inputted with detection and control programs. The system and the detection method calculate the required time for the center temperature of the timber to reach 56 degrees through a calculation formula, and control the heat treatment equipment at the same time. The system has the advantages that the system enables the wooden-packed heat treatment process to realize automation so as to improve the work efficiency, reduce energy consumption and achieve accurate treatment results to meet the treatment requirements; moreover, the system can timely monitor the treatment process and automatically store the processing data so as to bring convenience to the inspection and quarantine institutions in the monitoring of wooden packing processing enterprises.
Description
Technical field
The present invention relates to temperature measurement control system, particularly a kind of thermal treatment that is used for Wooden package detects control system and detection method thereof.
Background technology
Along with the quickening of liberalization of international trade process, trade between the various countries exchanges growing, the agricultural harmful organism with Wooden package worldwide the danger of wide-scale distribution and diffusion also increase day by day.Since " anoplophora glabripennis " incident takes place in the U.S. in 1998; countries in the world are to the quarantine handling problem growing interest of trade goods Wooden package; for this reason; IPPC tissue (IPPC) has been formulated No. 15 plant quarantine measure international standard-" wood package materials management guideline in the international trade " (ISPM15) in 2002; its fundamental purpose is unified and standard various countries thermal treatment index, simultaneously also in order to prevent that various countries from borrowing the handling problem of Wooden package that trade barrier are set artificially.Regulation thermal treatment must make the timber central temperature reach 56 ℃ of lasting 30mins in this international standard.China implements " management method is handled in the quarantine of departure goods Wooden package " on March 1st, 2005, implements on January 1st, 2006 " management method is handled in the quarantine of imported goods Wooden package ".So far, China for the Wooden package aspect of commodity comprehensively and international joint.But new standard does not require implementation step, environmental facility condition, the operation of carrying out this standard and detailed technology index etc. carried out clear and definite regulation, thereby the Wooden package of countries in the world processing enterprise difficulty when this standard of execution is big, often can not guarantee treatment effect, the goods Wooden package that mainly shows as outlet has often been detected worm alive by the other side state, and then the generation of the serial consequences such as port, the return of goods even destruction that caused handling again, stagnated.
At present, China most of Wooden package manufacturing enterprise adopts and by the method for temperature-sensing probe being imbedded certain thickness wood package materials central temperature is measured and controlled.But find that in actual use this method has a lot of defectives, error is bigger.The fibre structure of the wood package materials that temperature-sensing probe inserts is destroyed, makes its temperature conductivity different with other wood package materials, and the temperature measurement result error is bigger.
Grasp unified index for the ease of enterprise, fully guarantee treatment effect, most inspection and quarantine departments are that enterprise has set more intuitive and reliable method, usually require enterprise after the timber central temperature reaches a specified point, to continue a few hours again, what have requires enterprise after kiln temperature (medium temperature) reaches 70 ℃, Wooden package continue was handled 10 hours, during with temperature-sensing probe the timber central temperature is monitored.Facts have proved that this method subjectivity, randomness are bigger, lack scientific evidence, wasted a large amount of energy, and, be difficult to satisfy processing requirements for thicker relatively wooden packing.The goods of this outlet is also often handled halfway problem because of Wooden package and has been caused some trade disputes or controversial issue in importer.
Present thermal treatment working routine: along timber Width boring, the aperture is 0.2 centimetre, and hole depth should be greater than the thickness of plate, and with plate face keeping parallelism.Then, diameter is not more than in 0.15 centimetre the thermopair patchhole, its end should be close to at the bottom of the hole, and compress with the thin wood powder filling of same seeds, guarantee that the thermopair heeling-in is firm, contact is good, recycle silicon rubber secures, and the measurement instrument that the lead-in wire and the kiln of thermopair is outer is connected.Show the timber central temperature by measurement instrument.But this method has a lot of defectives.At first, the timber of thermometric use can not be represented and make the employed timber of Wooden package.Both temperature conductivity differences, the same time, the timber central temperature is also different.Secondly, with dry heat treatment method timber is heated, the water evaporates of timber inside makes the wood surface temperature descend, and has prolonged the processing time.In actual the use, in order to overcome the above problems, usually artificial raising criterion of acceptability.For example, the timber central temperature is reached 56 degree, 30 minutes standard is brought up to 75 degree, continues 1 hour.But this method has increased the consumption of the energy, and effect is difficult to assessment.
In sum, China's shortage thermal treatment that is used for Wooden package a kind of effectively, easily row at present detects control system and detection method.
Summary of the invention
The present invention for solve Wooden package heat-treated after, the central temperature measurement result is inaccurate, so that a large amount of energy of waste are difficult to satisfy the problem of processing requirements, provide a kind of thermal treatment that is used for Wooden package effective, easily row to detect control system and detection method thereof especially.
The present invention according to general thermal treatment to Wooden package in the world its " central temperature reaches 56 ° at least; and continue at least to handle 30 minutes " standard, utilize the Multiple Regression formula of Willian T.Simpson invention to calculate the timber central temperature and reach 56 ℃ of required times (this formula was published in Forestproducts journal Vol.56 No.7/8 by William T.Simpson in 2006).Feasibility and accuracy in order to verify this formula draw mass data by test, after to the data comparative analysis this formula are revised.According to revised computing formula, system must detect processing procedure in real time, and system program calculates the heat treatment time of international standard regulation automatically, after thermal treatment reaches this time, detection is finished, and promptly the thermal treatment central temperature of Wooden package has reached standard-required.
The technical scheme that the present invention takes is: a kind of thermal treatment that is used for Wooden package detects control system, it is characterized in that: comprise respectively the temperature measuring set and the controller that are connected with control terminal with sense terminals, sense terminals is connected with control terminal, sense terminals is connected to supervision center by network, controller is connected to heat treating equipment by multipath solid-state relay and contactor, described sense terminals input has trace routine, and the control terminal input has control program.
Be used for the thermal treatment detection method of Wooden package, it is characterized in that: this method may further comprise the steps:
(1), the mensuration of basic data
A, the detected timber kind of artificial judgment are with timber title, basic proportion G input trace routine;
The length and the width of b, the detected timber xsect of manual measurement, the input trace routine, Automatic Program is converted into inch with millimeter, and obtains mean value D;
The initial water content M of c, the detected timber of usefulness humidity measurement instrument manual measurement, 4 points of minimum equidistant measurement on detected timber, and obtain mean value, the input trace routine;
(2), detected timber is put into heat treatment library, lay the wet and dry bulb temperature sensor by standard-required in the storehouse, measuring instrument is monitored in real time to Ku Neiwen, humidity;
(3), heat treatment library is heated, heating front opening fan makes storehouse temperature even;
(4), dried, wet-bulb temperature difference must not if surpass, then use heat treating equipment to regulate above 5 ℃;
(5), when the wet-bulb temperature that monitors when thermometric instruments reaches 56 ℃, check the dry-bulb temperature T of this moment
Init, with dry-bulb temperature T
InitHeating-up temperature T
Ht, timber focus target temperature T input trace routine, Automatic Program converts Celsius temperature to Fahrenheit temperature;
(6), trace routine is called basic data and dry-bulb temperature T
Init, calculate the time that detected timber central temperature reaches 56 ℃ according to computing formula;
(7) if when wet-bulb temperature falls back to below 56 ℃ again, then recomputate;
(8), pick up counting, when the processing time reaches detected timber central temperature and reaches 56 ℃ of needed t times, continue heating in the storehouse and continue after 30 minutes at least, at this moment, detected treating of wood finishes.
Beneficial effect of the present invention: make the Wooden package heat treatment process realize robotization, thereby improved work efficiency, reduced energy resource consumption, not only result is accurate, satisfy processing requirements, and can monitor in real time processing procedure, and automatic stores processor data are for inspection and quarantine mechanism provides convenience to the monitoring of Wooden package processing enterprise.
Description of drawings
Fig. 1 is that native system connects block diagram and as Figure of abstract.
Fig. 2 is a native system temperature measuring set electrical schematic diagram.
Fig. 3 is a native system controller electrical schematic diagram.
Fig. 4 is the trace routine process flow diagram.
Fig. 5 is the control program process flow diagram.
Embodiment
The present invention is described in detail below in conjunction with accompanying drawing:
With reference to accompanying drawing, the present invention includes respectively the temperature measuring set and the controller that are connected with control terminal with sense terminals, sense terminals is connected with control terminal, sense terminals is connected to supervision center by network, controller is connected to heat treating equipment by multipath solid-state relay and contactor, described sense terminals input has trace routine, and the control terminal input has control program.
Sense terminals is made of the computing machine and the trace routine of common setting.Control terminal is made of the computing machine and the control program of common setting.
Temperature measuring set comprises single-chip microcomputer PIC16F877A, communication module MAX232, eight current/voltage conversion chip RCV420, eight resistor current conversion chip XTR105, eight temperature sensor PT100, wherein, 25 pin of single-chip microcomputer are connected with 10 pin of communication module by resistance R 3; 26 pin of single-chip microcomputer are connected with 9 pin of communication module by resistance R 4; 13 pin of single-chip microcomputer are connected with its 14 pin by crystal oscillator CRY; 13 pin of single-chip microcomputer and 14 pin are respectively by capacitor C 2 and C3 ground connection, and 3 pin of communication module are connected with its 1 pin by capacitor C 4; 4 pin of communication module are connected with its 5 pin by capacitor C 5, and 6 pin of communication module are by capacitor C 8 ground connection; 2 pin of communication module meet power supply VCC by capacitor C 6; Power supply VCC is by capacitor C 11 ground connection; 7,8 pin of communication module are connected with described sense terminals by socket JP7 respectively, and 2,3,4,5,7,8,9,10 pin of single-chip microcomputer are connected with the 14th pin of each current/voltage conversion chip respectively; 16 pin of each current/voltage conversion chip connect power supply+12V; 4 pin of each current/voltage conversion chip meet power supply-12V; 5,13 pin ground connection of each current/voltage conversion chip; 3 pin of each current/voltage conversion chip are connected with 10 pin of each resistor current conversion chip by diode D1 respectively, and 8 pin of each resistor current conversion chip are connected with its 9 pin by resistance R 6; 3 pin of each resistor current conversion chip are connected with its 7 pin by potentiometer VR1, resistance R 5, capacitor C 1; 4 pin of each resistor current conversion chip connect a sensor PT100 respectively; 15 pin of each resistor current conversion chip are connected with its 11 pin by triode Q1; 10 pin of each resistor current conversion chip are connected with its 7 pin by capacitor C 20; 5 pin of each resistor current conversion chip are connected with its 6 pin by resistance R 1.
Controller comprises single-chip microcomputer PIC16F877A, communication module MAX232, eight photoelectrical coupler G, eight relay HRS, and wherein 25 pin of single-chip microcomputer are connected with 10 pin of communication module by resistance R 4; 26 pin of single-chip microcomputer are connected with 9 pin of communication module by resistance R 3; 13 pin of single-chip microcomputer are connected with its 14 pin by crystal oscillator CRY; 13 pin of single-chip microcomputer and 14 pin are respectively by capacitor C 2 and C3 ground connection, and 3 pin of communication module are connected with its 1 pin by capacitor C 8; 4 pin of communication module are connected with its 5 pin by capacitor C 7, and 6 pin of communication module are by capacitor C 9 ground connection; 2 pin of communication module meet power supply VCC by capacitor C 10; Power supply VCC is by capacitor C 11 ground connection; 7,8 pin of communication module are connected with described control terminal by socket JP7 respectively, 19,20,21,22,27,28,29,30 pin of single-chip microcomputer are connected with 2 pin of each photoelectrical coupler respectively, and 5 pin of each photoelectrical coupler are connected with 3 pin of each relay respectively; 1 pin of each photoelectrical coupler meets power supply VCC by resistance R 1, and 3 pin of each relay are received power supply+12V by diode D1 respectively, and 4 pin of each relay are connected with its 5 pin with capacitor C 1 by resistance R 2 respectively.
The sensor of temperature measuring set is provided with temperature sensor (dry bulb) and humidity sensor (wet bulb), this instrument will in real time detectedly be done, wet-bulb temperature is issued to controller by serial line interface, controller compares the parameter that detected parameters and user are provided with in real time, starts or closes heat treating equipment according to comparative result.When temperature measuring set detects wet-bulb temperature and reaches 56 ℃, check the dry-bulb temperature T of this moment
Init, and with this temperature input trace routine, program is with the basic data of input: the basic proportion G of detected timber, the transversal face length of timber and wide mean value D, initial aqueous rate M, the dry-bulb temperature T of timber
Init, heating-up temperature T
HtAnd timber focus target temperature T substitution computing formula:
t＝45.36(T
ht)
-2.954(T)
2.996(T
init)
-0.2616D
2.00M
-0.0946G
0.2158
The needed time when promptly obtaining detected timber central temperature and reaching 56 ℃.Temperature measuring set picks up counting, and reaches t after the time when the processing time, continues heating again and continue aftertreatment in 30 minutes at least to finish.
The circuit design of temperature measuring set can realize detecting simultaneously two heat treatment libraries, and the circuit design of controller is controlled a plurality of heat treating equipment simultaneously.
Trace routine comprises following operating procedure:
(1), whether reach timing temperature originally: if pick up counting preceding, at first detect heat treatment library and whether reach the initial temperature that rule request reaches and reach, pick up counting, not-time if do not reach, continue to detect;
(2), read basic data in the base rule: basic data comprises: heating-up temperature T
Ht, timber focus target temperature T, the dry-bulb temperature T when wet-bulb temperature reaches the rule criterion temperature
Init, timber cross-section lengths and the basic proportion G of width D, initial aqueous rate M and timber;
(3), reach the required time of rule criterion temperature according to computing formula computing center temperature, with basic data substitution computing formula t=45.36 (T
Ht)
-2.954(T)
2.996(T
Init)
-0.2616D
2.00M
-0.0946G
0.2158
(4), storage data: real time data information is carried out record, store and upload supervision center;
(5), detection is finished: the testing result data are carried out record, store and upload supervision center.
Control program comprises following operating procedure:
(1), at first open fan, judge then whether temperature is lower than the setting lower limit, if, close air door, open firing equipment, if not, then return, temperature is judged again;
(2), simultaneously whether judge wet-bulb depression greater than setting value, if, close air door, open humidification apparatus, if not, then return, wet-bulb depression is judged again.
The thermal treatment detection method that is used for Wooden package may further comprise the steps:
(1), the mensuration of basic data
A, the detected timber kind of artificial judgment are with timber title, basic proportion G input trace routine;
The length and the width of b, the detected timber xsect of usefulness vernier caliper manual measurement, the input trace routine, program is converted into inch with millimeter, and obtains mean value D;
The initial water content M of c, the detected timber of usefulness humidity measurement instrument manual measurement, 4 points of minimum equidistant measurement on detected timber, and obtain mean value, the input trace routine;
(2), detected timber is put into heat treatment library, lay dried, wet bulb temperature sensor by standard-required in the storehouse, measuring instrument is monitored in real time to Ku Neiwen, humidity;
(3), heat treatment library is heated, heating front opening fan makes storehouse temperature even,
(4), dried, wet-bulb temperature difference must not if surpass, then use humidification apparatus to regulate above 5 ℃;
(5), when the wet-bulb temperature that monitors when thermometric instruments reaches 56 ℃, check the dry-bulb temperature T of this moment
Init, with heating-up temperature T
Ht, timber focus target temperature T and dry-bulb temperature T
InitThe input trace routine; Automatic Program converts Celsius temperature to Fahrenheit temperature;
(6), trace routine is called basic data and dry-bulb temperature T
Init, calculate the time that detected timber central temperature reaches 56 ℃ according to computing formula;
(7) if when wet-bulb temperature falls back to below 56 ℃ again, then recomputate;
(8), pick up counting, when the processing time reaches detected timber central temperature and reaches 56 ℃ of needed t times, continue heating in the storehouse and continue after 30 minutes at least, at this moment, detected treating of wood finishes.
The introduction of Multiple Regression formula:
Multiple Regression formula is divided into three kinds of circle, square and rectangles with Wooden package according to the shape of xsect.Xsect calculates with formula 1 for its central temperature of Wooden package of circular (the xsect length and width differ smaller or equal to 10%) reaches time of 56 ℃;
Formula 1:t=38.41 (T
Ht)
-2.969(T)
3.013(T
Init)
-0.2626D
2.000M
-0.0946G
0.2157
T=timber central temperature reach 56 ℃ of required times (minute); T
Ht=heating-up temperature (Fahrenheit); T=timber focus target temperature (Fahrenheit); T
Init=timber initial temperature (Fahrenheit); D=timber cross-sectional diameter (inch); M=timber initial aqueous rate; The basic proportion of G=timber.
Xsect calculates with formula 2 for its central temperature of Wooden package of square (xsect length and width differ by more than 10% but smaller or equal to 30%) reaches time of 56 ℃;
Formula 2:t=45.36 (T
Ht)
-2.954(T)
2.996(T
Init)
-0.2616D
2.00M
-0.0946G
0.2158
T=timber central temperature reach 56 ℃ of required times (minute); T
Ht=heating-up temperature (Fahrenheit); T=timber focus target temperature (Fahrenheit); T
Init=timber initial temperature (Fahrenheit) the D=timber xsect length of side (inch); M=timber initial aqueous rate; The basic proportion of G=timber.
Xsect be its central temperature of Wooden package of rectangle (cross-sectional width differs by more than 30%) reach 56 ℃ time again formula 3 calculate;
Formula 3:t=60.44 (T
Ht)
-3.032(T)
3.080(T
Init)
-0.2662(TH)
1.720W
-0.2560M
-0.0945G
0.2156
T=timber central temperature reach 56 ℃ of required times (minute); T
Ht=heating-up temperature (Fahrenheit); T=timber focus target temperature (Fahrenheit); T
Init=timber initial temperature (Fahrenheit) TH=timber tranverse sectional thickness (inch); W=timber cross-sectional width; M=timber initial aqueous rate; The basic proportion of G=timber.
The data of this formula can't reach under actual production conditions all under the laboratory condition.For example: 1, this experiment is finished in the heating cabinet that use in the laboratory, and this heating cabinet heats up rapid more than heat treatment library.In the experiment, measure the initial temperature T of timber earlier
Init, then heating cabinet is heated to uniform temperature T
Ht, rapidly timber is put into heating cabinet again.Because test material remains unchanged substantially far fewer than actual conditions and heating cabinet temperature, therefore at T
HtThe time, the timber initial temperature does not change substantially, comes in and goes out very big with actual conditions.
The type of heating of this experiment is: with hot saturated steam heating, space humidity 100%.This method firing rate is fast and keep timber humidity constant.And under the actual conditions, because too high with hot saturated vapor heating cost, therefore almost nobody heats wood package materials with it.Generally, heat treatment library uses xeothermic heating heating, and humidity is controlled by humidifier, can remain on about 70%.With U.S. formula calculating gained result and the actual result who records certain gap is arranged like this.
The field experiment explanation
5 kinds of wood package materials that the north is commonly used have been carried out choosing in the site test in Wooden package thermal treatment factory: Chinese pine, elm, larch, poplar, birch.The strict imitation of test practical operation situation is carried out.It is 8 groups that test is divided into, and every group has 8 battens.Batten is divided into two kinds according to xsect: 10*10cm and 5*10cm.Length is 100cm.Measured 64 groups of data altogether, comprised the length and width of timber xsect, the length of timber, water percentage, weight and real time temperature.
Then, lay temperature-sensing probe, detect the timber central temperature in the punching of timber center.Probe is every temperature data of one minute record, and storage automatically.
Then, in the light of actual conditions, occupy heat treatment library, leave the space between each buttress the wood pallets stacking.Then test material is put warehouse-in.Close Ku Men, heat with boiler.Simultaneously, the wet and dry bulb temperature in the storehouse is also by real time record.
At last, bring the data that acquire into U.S. formula.Result after calculating is compared with the timber central temperature result of monitoring in real time, and correction formula.
Finding to use U.S.'s formula calculating xsect through overtesting is foursquare timber, and the actual result of recording of time ratios that central temperature reaches 56 degree is long.The time that different timber have more is also different, on average has more 30 minutes.Xsect is rectangular timber, uses the rectangle formula to calculate, and computing time is longer than the real time, but shorter than square.Timber in the Wooden package heat treatment library has square that rectangle is also arranged, if calculate according to the rectangle formula, then rectangle timber central temperature reaches 56 timber of square when spending central temperatures and can't reach 56 degree.Therefore for treatment effect (processing time is long more, can guarantee the quarantine treatment effect more), decision is chosen square formula as calculating the formula that the timber central temperature reaches 56 degree.For xsect is that rectangular timber is got each length of side and averaged, and brings the times that square formula computing center temperature reaches 56 degree then into.Though the time by revised formula calculating gained is longer than the actual time that reaches.But, can guarantee good treatment effect, and reduce the waste of resource as far as possible.
Revised formula is: t=45.36 (T
Ht)
-2.954(T)
2.996(T
Init)
-0.2616D
2.00M
-0.0946G
0.2158
Wherein: t=timber central temperature reach 56 ℃ of required times (minute); T
Ht=heating-up temperature (Fahrenheit); T=timber focus target temperature (Fahrenheit); T
InitDry-bulb temperature when=wet-bulb temperature reaches 56 ℃, the mean value of timber initial temperature (Fahrenheit) W=timber cross-section lengths and width; M=timber initial aqueous rate; The basic proportion of G=timber.
Revised formula is that U.S.'s formula 1 and formula 2 are simplified to a formula, and when being used in the scene in the actual detected, testing result is more accurate.
Claims (6)
1, a kind of thermal treatment that is used for Wooden package detects control system, it is characterized in that: comprise respectively the temperature measuring set and the controller that are connected with control terminal with sense terminals, sense terminals is connected with control terminal, sense terminals is connected to supervision center by network, controller is connected to heat treating equipment by multipath solid-state relay and contactor, described sense terminals input has trace routine, and the control terminal input has control program.
2, the heat-treatment detection-control system for Wooden package as claimed in claim 1, it is characterized in that: described temperature measuring set comprises single-chip microcomputer (PIC16F877A), communication module (MAX232), eight current/voltage conversion chips (RCV420), eight resistor current conversion chips (XTR105), eight temperature sensors (PT100), wherein, single-chip microcomputer
Pin passes through resistance (R3) and communication module
Pin connects; Single-chip microcomputer
Pin passes through resistance (R4) and communication module
Pin connects; Single-chip microcomputer
Pin is by crystal oscillator (CRY) and its
Pin connects; Single-chip microcomputer
Pin and
Pin is respectively by electric capacity (C2) and (C3) ground connection, communication module
Pin is by electric capacity (C4) and its
Pin connects; Communication module
Pin is by electric capacity (C5) and itsPin connects, communication module
Pin is by electric capacity (C8) ground connection; Communication modulePin connects power supply (VCC) by electric capacity (C6); Power supply (VCC) is by electric capacity (C11) ground connection; Communication module
Pin is connected with described sense terminals by socket (JP7) respectively, single-chip microcomputerPin respectively with of each current/voltage conversion chip
Pin connects; Each current/voltage conversion chip
Pin connects power supply+12V; Each current/voltage conversion chip
Pin meets power supply-12V; Each current/voltage conversion chip
Pin ground connection; Each current/voltage conversion chip
Pin passes through respectively diode (D1) and each resistor current conversion chip
Pin connects, each resistor current conversion chipPin is by resistance (R6) and its
Pin connects; Each resistor current conversion chip
Pin is by potentiometer (VR1), resistance (R5), electric capacity (C1) and its
Pin connects; Each resistor current conversion chip
Pin connects respectively a sensor (PT100); Each resistor current conversion chipPin is by three utmost points
With it
Pin connects; Each resistor current conversion chip
Pin is by electric capacity (C20) and its
Pin connects; Each resistor current conversion chip
Pin is by resistance (R1) and its
Pin connects.
3, the thermal treatment that is used for Wooden package as claimed in claim 1 detects control system, it is characterized in that: described controller comprises single-chip microcomputer (PIC16F877A), communication module (MAX232), eight photoelectrical couplers (G), eight relays (HRS), wherein single-chip microcomputer
Pin passes through resistance (R4) and communication module
Pin connects; Single-chip microcomputer
Pin passes through resistance (R3) and communication module
Pin connects; Single-chip microcomputer
Pin is by crystal oscillator (CRY) and its
Pin connects; Single-chip microcomputer
Pin and
Pin is respectively by electric capacity (C2) and (C3) ground connection, communication module
Pin is by electric capacity (C8) and its
Pin connects; Communication module
Pin is by electric capacity (C7) and its
Pin connects, communication module
Pin is by electric capacity (C9) ground connection; Communication module
Pin connects power supply (VCC) by electric capacity (C10); Power supply (VCC) is by electric capacity (C11) ground connection; Communication module
Pin is connected with described control terminal by socket (JP7) respectively, single-chip microcomputer
Pin is respectively with each photoelectrical coupler
Pin connects, each photoelectrical coupler
Pin is respectively with each relay
Pin connects; Each photoelectrical coupler
Pin connects power supply by resistance (R1)
Each relay
Pin is received power supply+12V by diode (D1) respectively, each relay
Pin is respectively by resistance (R2) and electric capacity (C1) and its
Pin connects.
4, the thermal treatment that is used for Wooden package as claimed in claim 1 detects control system, and it is characterized in that: described trace routine comprises following operating procedure:
(1), whether reach timing temperature originally: if pick up counting preceding, at first detect heat treatment library and whether reach the initial temperature that rule request reaches and reach, pick up counting, not-time if do not reach, continue to detect;
(2), read basic data in the base rule: basic data comprises: heating-up temperature (T
Ht), timber focus target temperature (T), the dry-bulb temperature (T when wet-bulb temperature reaches the rule criterion temperature
Init), timber cross-section lengths and width (D), initial aqueous rate (M) and the basic proportion of timber (G);
(3), reach the required time of rule criterion temperature according to computing formula computing center temperature, with basic data substitution computing formula t=45.36 (T
Ht)
-2.954(T)
2.996(T
Init)
-0.2616D
2.00M
-0.0946G
0.2158
(4), storage data: real time data information is carried out record, store and upload supervision center;
(5), detection is finished: the testing result data are carried out record, store and upload supervision center.
5, the thermal treatment that is used for Wooden package as claimed in claim 1 detects control system, and it is characterized in that: described control program comprises following operating procedure:
(1), at first open fan, judge then whether temperature is lower than the setting lower limit, if, close air door, open firing equipment, if not, then return, temperature is judged again;
(2), simultaneously whether judge wet-bulb depression greater than setting value, if, close air door, open humidification apparatus, if not, then return, wet-bulb depression is judged again.
6, a kind of thermal treatment detection method that is used for Wooden package, it is characterized in that: this method may further comprise the steps:
(1), the mensuration of basic data
A, the detected timber kind of artificial judgment are with timber title, basic proportion (G) input trace routine;
The length and the width of b, the detected timber xsect of manual measurement, the input trace routine, Automatic Program is converted into inch with millimeter, and obtains mean value (D);
The initial water content (M) of c, the detected timber of usefulness humidity measurement instrument manual measurement, 4 points of minimum equidistant measurement on detected timber, and obtain mean value, the input trace routine;
(2), detected timber is put into heat treatment library, lay the wet and dry bulb temperature sensor by standard-required in the storehouse, measuring instrument is monitored in real time to Ku Neiwen, humidity;
(3), heat treatment library is heated, heating front opening fan makes storehouse temperature even,
(4), dried, wet-bulb temperature difference must not if surpass, then use heat treating equipment to regulate above 5 ℃;
(5), when the wet-bulb temperature that monitors when thermometric instruments reaches 56 ℃, check the dry-bulb temperature (T of this moment
Init), with dry-bulb temperature (T
Init), heating-up temperature (T
Ht), timber focus target temperature (T) input trace routine, Automatic Program converts Celsius temperature to Fahrenheit temperature;
(6), trace routine is called basic data and dry-bulb temperature (T
Init), calculate the time that detected timber central temperature reaches 56 ℃ according to computing formula;
(7) if when wet-bulb temperature falls back to below 56 ℃ again, then reclocking;
(8), pick up counting, when the processing time reaches detected timber central temperature and reaches 56 ℃ of needed t times, continue heating in the storehouse and continue after 30 minutes at least, at this moment, detected treating of wood finishes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2008101512567A CN100552589C (en) | 2008-09-08 | 2008-09-08 | The thermal treatment that is used for Wooden package detects control system and detection method thereof |
Applications Claiming Priority (1)
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|---|---|---|---|
| CNB2008101512567A CN100552589C (en) | 2008-09-08 | 2008-09-08 | The thermal treatment that is used for Wooden package detects control system and detection method thereof |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102390071A (en) * | 2011-09-30 | 2012-03-28 | 佛山市顺德工业与信息技术研究中心有限公司 | Network control-based flexible manufacturing system for wood processing |
| CN103838271A (en) * | 2014-03-20 | 2014-06-04 | 冶金自动化研究设计院 | Redundancy temperature measuring type full-automatic heat processing power source control system |
| CN105875802A (en) * | 2014-09-10 | 2016-08-24 | 中国检验检疫科学研究院 | Heat treatment device of fruits and vegetables and small living plants |
| CN112094126A (en) * | 2020-09-23 | 2020-12-18 | 新疆立恩高温新材料有限公司 | Non-wetting hard aluminum alloy castable and preparation process thereof |
| CN114643627A (en) * | 2022-03-25 | 2022-06-21 | 南京生兴有害生物防治技术股份有限公司 | Box type wood heat treatment device and treatment method |
-
2008
- 2008-09-08 CN CNB2008101512567A patent/CN100552589C/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102390071A (en) * | 2011-09-30 | 2012-03-28 | 佛山市顺德工业与信息技术研究中心有限公司 | Network control-based flexible manufacturing system for wood processing |
| CN103838271A (en) * | 2014-03-20 | 2014-06-04 | 冶金自动化研究设计院 | Redundancy temperature measuring type full-automatic heat processing power source control system |
| CN103838271B (en) * | 2014-03-20 | 2015-10-28 | 冶金自动化研究设计院 | A kind of redundancy temp.-measuring type full-automatic heat process power control system |
| CN105875802A (en) * | 2014-09-10 | 2016-08-24 | 中国检验检疫科学研究院 | Heat treatment device of fruits and vegetables and small living plants |
| CN112094126A (en) * | 2020-09-23 | 2020-12-18 | 新疆立恩高温新材料有限公司 | Non-wetting hard aluminum alloy castable and preparation process thereof |
| CN114643627A (en) * | 2022-03-25 | 2022-06-21 | 南京生兴有害生物防治技术股份有限公司 | Box type wood heat treatment device and treatment method |
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| CN100552589C (en) | 2009-10-21 |
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