CN101348373A - Manufacturing method of honeycomb ceramic tile - Google Patents

Manufacturing method of honeycomb ceramic tile Download PDF

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Publication number
CN101348373A
CN101348373A CNA2008101982416A CN200810198241A CN101348373A CN 101348373 A CN101348373 A CN 101348373A CN A2008101982416 A CNA2008101982416 A CN A2008101982416A CN 200810198241 A CN200810198241 A CN 200810198241A CN 101348373 A CN101348373 A CN 101348373A
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CN
China
Prior art keywords
honeycomb
base
underframe
ceramic tile
recessed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
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CNA2008101982416A
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Chinese (zh)
Inventor
林智勇
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Individual
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Individual
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Priority to CNA2008101982416A priority Critical patent/CN101348373A/en
Publication of CN101348373A publication Critical patent/CN101348373A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B5/00Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping
    • B28B5/02Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type
    • B28B5/021Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type the shaped articles being of definite length
    • B28B5/022Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type the shaped articles being of definite length the moulds or the moulding surfaces being individual independant units and being discontinuously fed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/002Producing shaped prefabricated articles from the material assembled from preformed elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B28B3/021Ram heads of special form
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

The invention provides a method for manufacturing a honeycomb ceramic tile. The honeycomb ceramic tile is formed by inlaying a honeycomb convex blank made of ceramic material in a honeycomb concave blank and sintering the two blanks. The method for manufacturing the honeycomb ceramic tile comprises the steps that the honeycomb convex blank and the honeycomb concave blank are manufactured by use of molds and press machines; the honeycomb convex blank and the honeycomb concave blank are dried, inlaid, combined and then sintered after the surface of a tile is glazed. The method has the advantages that as a honeycomb-shaped cavity is arranged in the honeycomb ceramic tile, 15 to 30 percent of the ceramic materials can be reduced, which saves a large amount of ceramic raw materials, reduces energy loss for firing the ceramic tile at the same time, and is favorable for saving energy and reducing emission.

Description

The manufacture method of honeycomb ceramic tile
Affiliated technical field
The present invention relates to a kind of manufacture method of ceramic tile goods.
Background technology
At present, floor tile and body of wall ceramic tile that architectural floor and surface of wall use all are real core ceramic tiles, and real core ceramic tile not only consumes a large amount of pottery mud resources, and real core ceramic tile has been wasted a large amount of energy when firing.
The content of invention
The manufacture method that the purpose of this invention is to provide a kind of brand-new honeycomb ceramic tile is for people provide a kind of in light weight, manufacture method of saving the environment protection architecture honeycomb ceramic tile of material.
The technical solution used in the present invention is, the manufacture method of honeycomb ceramic tile is: utilize mould and pressure mechanism to produce protruding base of honeycomb and the recessed base of honeycomb, protruding base of honeycomb and the embedding combination mutually more after drying of the recessed base of honeycomb, sintering forms after the glazing of brick face, the protruding base of honeycomb and the recessed base of honeycomb mutually embedding after sintering fuse into one.The technical process of honeycomb ceramic tile manufacture method is: the protruding base manufacturing of honeycomb, the protruding base of the recessed base manufacturing → honeycomb of honeycomb and the recessed base of honeycomb be embedding combination → brick face glazing → sintering → finished product mutually; Perhaps the technical process of honeycomb ceramic tile manufacture method is: the protruding base manufacturing of honeycomb, the protruding base of the recessed base manufacturing → honeycomb of honeycomb and the recessed base of honeycomb be the protruding base of contact surface glazing → honeycomb and the recessed base phase of the honeycomb embedding combination → brick face glazing → sintering → finished product of embedding mutually.The technical process of the protruding base manufacturing of honeycomb is: blanking → wipe off → add frame → suppress → unload frame → stacking → drying.The technical process of the recessed base manufacturing of honeycomb is: blanking → wipe off → add frame → suppress → unload frame → stacking → drying.
The invention has the beneficial effects as follows: owing to be provided with the honeycomb die cavity in the honeycomb ceramic tile, therefore can reduce by 15% to 30% stupalith, save a large amount of ceramic raw materials, reduce the loss of firing the ceramic tile energy, favourable to energy-saving and emission-reduction.
Description of drawings
Fig. 1 is a honeycomb ceramic tile one-piece construction synoptic diagram;
Fig. 2 is the recessed blank structure synoptic diagram of honeycomb;
Fig. 3 is the A-A synoptic diagram of Fig. 2;
Fig. 4 is the protruding blank structure synoptic diagram of honeycomb;
Fig. 5 is the B-B synoptic diagram of Fig. 4;
Fig. 6 is the recessed mold of the honeycomb structure synoptic diagram of signing an undertaking;
Fig. 7 is the protruding mold of the honeycomb structure synoptic diagram of signing an undertaking;
Fig. 8 is that the recessed base of honeycomb is made synoptic diagram;
Fig. 9 is that the protruding base of honeycomb is made synoptic diagram.
Embodiment
Below in conjunction with accompanying drawing the present invention is further detailed:
As Fig. 1, Fig. 2, Fig. 3, Fig. 4, honeycomb ceramic tile shown in Figure 5, the inside of honeycomb ceramic tile is provided with honeycomb die cavity 9, honeycomb ceramic tile by the protruding base 1 of the honeycomb of stupalith manufacturing and the recessed base 2 of honeycomb mutually embedding after sintering form.The protruding base 1 of honeycomb fuses into one behind sintering with contact surface after the recessed base 2 of honeycomb is embedded in together mutually; Or the protruding base 1 of honeycomb is embedded in together after glazing mutually with the contact surface of the recessed base 2 of honeycomb, and the protruding base 1 of honeycomb fuses into one with the contact surface of the recessed base 2 of honeycomb behind sintering; The protruding base 1 of honeycomb is embedded in together after drying mutually with the recessed base 2 of honeycomb, and the protruding base 1 of honeycomb fuses into one behind sintering with the recessed base of honeycomb.Step 12 fuses into one behind sintering with the outer contacting face 7 on the recessed base of honeycomb 2 outer four limits 13 outside the protruding base of described honeycomb 1 four limits, and the interior contact surface 8 of the interior honeycomb groove 6 that honeycomb groove 4 and the recessed base 2 outer grooves 5 of honeycomb that protruding base 1 boss 3 of honeycomb is provided with are provided with below fuses into one behind sintering.
In order to make honeycomb ceramic tile have good intensity, interior honeycomb groove 6 is arranged below the outer groove 5 of the recessed base 2 of described honeycomb, the protruding base 1 of honeycomb is provided with boss 3, the boss 3 of the protruding base 1 of honeycomb is provided with honeycomb groove 4, the shape of protruding base 1 boss 3 of honeycomb is identical with the shape of the outer groove 5 of the recessed base 2 of honeycomb, the size of protruding base 1 boss 3 of honeycomb and the outer groove 5 of the recessed base 2 of honeycomb measure-alike, the boss 3 of the protruding base 1 of honeycomb embeds in the outer groove 5 of the recessed base 2 of honeycomb the shape of the interior honeycomb groove 6 that the recessed base 2 outer grooves 5 of the shape of the honeycomb groove 4 that protruding base 1 boss 3 of honeycomb is provided with and size and honeycomb are provided with below and measure-alike.
Fig. 6 is the recessed mold of the honeycomb structure synoptic diagram of signing an undertaking; Recessed base 2 moulds of described honeycomb are made of first patrix 13 and first counterdie 14, the shape of first mold cavity 21 that is made of first patrix 13 and first counterdie 14 and the shape of size and the recessed base 2 of honeycomb and measure-alike; First patrix 13 is provided with the first honeycomb punch insert 15, the first honeycomb punch insert 15 is provided with pattern draft with conveniently stripped, the shape of the shape of the first honeycomb punch insert 15 and the first honeycomb groove, 6 die cavities and measure-alike, first patrix 13 is provided with the first ventilating pit core rod 16; First counterdie 14 is made of first base plate 18, first underframe 19, first upper ledge 20, first base plate 18 and first underframe 19 have locator card to fix, first underframe 19 and first upper ledge 20 are provided with locator card and fix, first patrix 13 is provided with first die shank 17 and is connected with pressing machine 32, during compacting, pottery mud flows toward the die cavity of first upper ledge 20 and the 19 combination back moulds increases of first underframe, and the first honeycomb core rod, 15 extruding pottery mud form the volume of honeycomb die cavity, just saves the volume of pottery material.
Fig. 7 is the protruding mold of the honeycomb structure synoptic diagram of signing an undertaking, protruding base 1 mould of described honeycomb is made of second patrix 22 and second counterdie 23, the shape of second mold cavity 30 that is made of second patrix 22 and second counterdie 23 and the shape of size and the protruding base 1 of honeycomb and measure-alike; Second patrix 2 is provided with the second honeycomb punch insert 24, the second honeycomb punch insert 24 is provided with pattern draft with conveniently stripped, the shape of the shape of the second honeycomb punch insert 24 and the second honeycomb groove, 4 die cavities and measure-alike, second patrix 22 is provided with the second ventilating pit core rod 25, second counterdie 23 is by second base plate 27, second underframe 28, second upper ledge 29 constitutes, second base plate 27 and second underframe 28 are provided with locator card and fix, second underframe 28 and second upper ledge 29 are provided with locator card and fix, second patrix 22 is provided with second die shank 26 and is connected with pressing machine 32, during compacting, pottery mud flows toward the die cavity of second upper ledge 29 and the 28 combination back moulds increases of second underframe, the second honeycomb punch insert, 24 extruding pottery mud form the volume of honeycomb die cavity, just save the volume of the material of making pottery.
The manufacture method of described honeycomb ceramic tile is:
(1) technical process of honeycomb ceramic tile manufacture method: the protruding base manufacturing of honeycomb, the protruding base of the recessed base manufacturing → honeycomb of honeycomb and the recessed base of honeycomb be embedding combination → brick face glazing → sintering → finished product mutually; Or the protruding base manufacturing of honeycomb, the protruding base of the recessed base manufacturing → honeycomb of honeycomb and the recessed base of the honeycomb protruding base of contact surface glazing → honeycomb and the recessed base phase of the honeycomb embedding combination → brick face glazing → sintering → finished product of embedding mutually;
(2) the protruding base of the honeycomb technical process of making: blanking → wipe off → add frame → suppress → unload frame → stacking → drying;
(3) the recessed base of the honeycomb technical process of making: blanking → wipe off → add frame → suppress → unload frame → stacking → drying.
Fig. 8 is that the recessed base of honeycomb is made synoptic diagram; The concrete grammar of the technical process that the recessed base 2 of described honeycomb is made is:
Blanking: first base plate 18 and first underframe 19 of first counterdie 14 of recessed base 2 moulds of honeycomb are put on the streamline 31, and the pottery mud 33 that will prepare is packed in first base plate 18 and first underframe 19 of first counterdie 14;
Wipe off: with the pottery mud 34 in streamline 31 first underframes 19 along 19 stricklings of first underframe;
Add frame: first underframe 19 on streamline 31 is placed first upper ledge 20, and pottery mud has the mobile space when guaranteeing compacting;
Compacting: first underframe 19 on the streamline 31 is placed first upper ledge 20 and is entered when suppressing station, 32 work of working pressure machine, first patrix 13 that is installed on the pressing machine 32 presses down, pottery mud 34 in first underframe 19 is pressed into the recessed base 2 of honeycomb, when compacting puts in place, travel switch control pressure machine drives first patrix 13 and rises, and goes up releasing agent in 13 sprayings of first patrix before the compacting;
Unload frame: deliver to after the recessed base 2 of honeycomb is pressed into and unload the frame station, first upper ledge 20 and first underframe 19 are laid down;
Stack: the recessed base 2 of honeycomb that will lay down first upper ledge 20 and first underframe 19 unloads stacking from streamline 31; The recessed base 2 of honeycomb that perhaps directly will lay down first upper ledge 20 and first underframe 19 is discharged on the drying production line from streamline 31;
Dry: as to install on the drying production line the recessed base 2 of the honeycomb on first base plate 18 dry.
Fig. 9 is that the protruding base of honeycomb is made synoptic diagram, and the concrete grammar of the technical process that the protruding base 1 of described honeycomb is made is:
Blanking: second base plate 27 and second underframe 28 of second counterdie 23 of protruding base 1 mould of honeycomb are put on the streamline 31, and the pottery mud 33 that will prepare is packed in second base plate 27 and second underframe 28 of second counterdie 23;
Wipe off: with the pottery mud 34 in streamline 31 second underframes 28 along 28 stricklings of second underframe;
Add frame: second underframe 28 on streamline 31 is placed second upper ledge 29;
Compacting: second underframe 28 on the streamline 31 is placed second upper ledge 29 and is entered when suppressing station, 32 work of working pressure machine, second patrix 22 that is installed on the pressing machine 32 presses down, pottery mud 34 in second underframe 28 is pressed into the protruding base 1 of honeycomb, when compacting puts in place, travel switch control pressure machine drives second patrix 22 and rises, and goes up releasing agent in 22 sprayings of second patrix before the compacting;
Unload frame: deliver to after the protruding base 1 of honeycomb is pressed into and unload the frame station, second upper ledge 29 and second underframe 28 are laid down;
Stack: the protruding base 1 of honeycomb that will lay down second upper ledge 29 and second underframe 28 unloads stacking from streamline 31; The recessed base 2 of honeycomb that perhaps directly will lay down second upper ledge 20 and second underframe 19 is discharged on the drying production line from streamline 31;
Dry: as to install on the drying production line the protruding base 1 of the honeycomb on the base plate 27 dry.

Claims (8)

1. the manufacture method of honeycomb ceramic tile is characterized in that: honeycomb ceramic tile by the recessed base of honeycomb and the protruding base of honeycomb mutually the embedding combination form through sintering.
2. the manufacture method of honeycomb ceramic tile according to claim 1, it is characterized in that: the technical process of the manufacture method of described honeycomb ceramic tile is: the protruding base manufacturing of honeycomb, the protruding base of the recessed base manufacturing → honeycomb of honeycomb and the recessed base of honeycomb be embedding combination → brick face glazing → sintering → finished product mutually.
3, the manufacture method of honeycomb ceramic tile according to claim 1 is characterized in that: the technical process of the manufacture method of described honeycomb ceramic tile is: the protruding base manufacturing of honeycomb, the protruding base of the recessed base manufacturing → honeycomb of honeycomb and the recessed base of honeycomb be the protruding base of contact surface glazing → honeycomb and the recessed base phase of the honeycomb embedding combination → brick face glazing → sintering → finished product of embedding mutually.
4. according to the manufacture method of claim 2 or 3 described honeycomb ceramic tiles, it is characterized in that: the technical process that the protruding base of described honeycomb is made: blanking → wipe off → add frame → suppress → unload frame → stacking → drying; The technical process that the recessed base of described honeycomb is made: blanking → wipe off → add frame → suppress → unload frame → stacking → drying.
5. the manufacture method of honeycomb ceramic tile according to claim 4, it is characterized in that: the recessed base of described honeycomb (2) mould is made of first patrix (13) and first counterdie (14), the shape of first mold cavity (21) that is made of first patrix (13) and first counterdie (14) and the shape of size and the recessed base of honeycomb (2) and measure-alike; First patrix (13) is provided with the first honeycomb punch insert (15), and the first honeycomb punch insert (15) is provided with pattern draft with conveniently stripped, the shape of the shape of the first honeycomb punch insert (15) and first honeycomb groove (6) die cavity and measure-alike; First counterdie (14) is made of first base plate (18), first underframe (19), first upper ledge (20), and first base plate (18) is provided with locator card with first underframe (19) and fixes, and first underframe (19) is provided with locator card with first upper ledge (20) and fixes.
6. the manufacture method of honeycomb ceramic tile according to claim 5, it is characterized in that: the protruding base of described honeycomb (1) mould is made of second patrix (22) and second counterdie (23), the shape of second mold cavity (30) that is made of second patrix (22) and second counterdie (23) and the shape of size and the protruding base of honeycomb (1) and measure-alike; Second patrix (22) is provided with the second honeycomb punch insert (24), and the second honeycomb punch insert (24) is provided with pattern draft with conveniently stripped, the shape of the shape of the second honeycomb punch insert (24) and second honeycomb groove (4) die cavity and measure-alike; Second counterdie (23) is made of second base plate (27), second underframe (28), second upper ledge (29), and second base plate (27) is provided with locator card with second underframe (28) and fixes, and second underframe (28) is provided with locator card with second upper ledge (29) and fixes.
7. the manufacture method of honeycomb ceramic tile according to claim 6 is characterized in that: the concrete grammar step of the technical process that the recessed base of described honeycomb (2) is made is:
Blanking: first base plate (18) and first underframe (19) of first counterdie (14) of the recessed base of honeycomb (2) mould are put on the streamline (31), and the pottery mud (33) that will prepare metering is packed in first base plate (18) and first underframe (19) of first mould (14) down;
Wipe off: the pottery mud (34) in streamline (31) first underframes (19) is wipeed off along first underframe (19) face;
Add frame: first underframe (19) on streamline (31) is placed first upper ledge (20);
Compacting: first underframe (19) on the streamline (31) is placed first upper ledge (20) and is entered when suppressing station, working pressure machine (32) work, first patrix (13) that is installed on the pressing machine (32) presses down, pottery mud (34) in first underframe (19) is pressed into the recessed base of honeycomb (2), when compacting put in place, travel switch control pressure machine drove first patrix (13) and rises;
Unload frame: deliver to after the recessed base of honeycomb (2) is pressed into and unload the frame station, first upper ledge (20) and the end first frame (19) are laid down;
Stack: the recessed base of honeycomb (2) that will lay down first upper ledge (20) and first underframe (19) unloads stacking from streamline (31); The recessed base of honeycomb (2) that perhaps directly will lay down first upper ledge (20) and first underframe (19) is discharged on the drying production line from streamline (31);
Dry: as to install on the drying production line the recessed base of honeycomb (2) on first base plate (18) dry.
8. the manufacture method of honeycomb ceramic tile according to claim 7 is characterized in that the concrete grammar of the technical process that the protruding base of described honeycomb (1) is made is:
Blanking: second base plate (27) and second underframe (28) of second counterdie (23) of the protruding base of honeycomb (1) mould are put on the streamline (31), and the pottery mud (33) that will prepare metering is packed in second base plate (27) and second underframe (28) of second counterdie (23);
Wipe off: the pottery mud (34) in streamline (31) second underframes (28) is wipeed off along second underframe (28) face;
Add frame: second underframe (28) on streamline (31) is placed second upper ledge (29);
Compacting: second underframe (28) on the streamline (31) is placed second upper ledge (29) and is entered when suppressing station, working pressure machine (32) work, second patrix (22) that is installed on the pressing machine (32) presses down, pottery mud (34) in second underframe (28) is pressed into the protruding base of honeycomb (1), when compacting put in place, travel switch control pressure machine drove second patrix (22) and rises;
Unload frame: deliver to after the protruding base of honeycomb (1) is pressed into and unload the frame station, second upper ledge (29) and second underframe (28) are laid down;
Stack: the protruding base of honeycomb (1) that will lay down second upper ledge (29) and second underframe (28) unloads stacking from streamline (31); The recessed base of honeycomb (2) that perhaps directly will lay down second upper ledge (20) and second underframe (19) is discharged on the drying production line from streamline (31);
Dry: as to install on the drying production line the protruding base of honeycomb (1) on second base plate (27) dry.
CNA2008101982416A 2008-09-01 2008-09-01 Manufacturing method of honeycomb ceramic tile Pending CN101348373A (en)

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CNA2008101982416A CN101348373A (en) 2008-09-01 2008-09-01 Manufacturing method of honeycomb ceramic tile

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Application Number Priority Date Filing Date Title
CNA2008101982416A CN101348373A (en) 2008-09-01 2008-09-01 Manufacturing method of honeycomb ceramic tile

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102792114A (en) * 2010-06-25 2012-11-21 陶氏环球技术有限责任公司 Drying method for ceramic green ware
CN107363968A (en) * 2017-07-24 2017-11-21 苏州市伊贝高温技术材料有限公司 A kind of ceramic wafer trough with straight angle exempts from processing mold moulding technique

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102792114A (en) * 2010-06-25 2012-11-21 陶氏环球技术有限责任公司 Drying method for ceramic green ware
CN107363968A (en) * 2017-07-24 2017-11-21 苏州市伊贝高温技术材料有限公司 A kind of ceramic wafer trough with straight angle exempts from processing mold moulding technique

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Open date: 20090121