CN101345125B - Transformer coil cover for preventing short-circuit of coil - Google Patents

Transformer coil cover for preventing short-circuit of coil Download PDF

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Publication number
CN101345125B
CN101345125B CN2008100242132A CN200810024213A CN101345125B CN 101345125 B CN101345125 B CN 101345125B CN 2008100242132 A CN2008100242132 A CN 2008100242132A CN 200810024213 A CN200810024213 A CN 200810024213A CN 101345125 B CN101345125 B CN 101345125B
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China
Prior art keywords
coil
winding
tension
twisted wire
connecting seat
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Expired - Fee Related
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CN2008100242132A
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CN101345125A (en
Inventor
张明宗
徐鸿彬
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KUNSHAN GUANJIE ELECTRONIC CO Ltd
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KUNSHAN GUANJIE ELECTRONIC CO Ltd
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Abstract

The invention provides a transformer wire package which avoids the short circuit of a coil and is composed of a winding frame and the coil which is winded on the winding frame; the coil consists of a high-voltage coil and a low voltage coil, wherein, the high-voltage coil consists of a high-voltage winding and a strand wire section which is arranged at the end of the high-voltage winding; the winding frame comprises a hollow body and a pin base which consists of a high-voltage coil pin base and a low voltage coil pin base, the hollow body which consists of a hollow frame cylinder and a group of separation plates which are arranged in the axial direction of the external edge of the hollow frame cylinder so as to divide the axial direction of the external edge of the hollow frame cylinder into a plurality of winding trough sections; a winding trough adjacent to the high-voltage coil pin base is taken as a buffer trough; one end of the strand wire section is fixed on the high-voltage coil pin base and other strand wire sections are winded and received in the buffer trough; the high-voltage winding is winded in the winding trough corresponding to the high-voltage coil. The proposal of the invention solves the problem in the prior art that the strand wire section on the winding frame contacts the high voltage winding, thus avoiding the short circuit situation and improving the quality and qualified rate of the transformer.

Description

Avoid the transformer line bag of coil short
Technical field
The present invention relates to a kind of transformer line bag, relate in particular to a kind of transformer line bag of avoiding coil to produce short circuit.
Background technology
Transformer is a kind of electronic building brick commonly used, is generally used for promoting or reduces voltage in the electronic circuit.The structure of transformer generally is made up of drum stand, coil and iron core three parts, and wherein drum stand and coil constitute transformer line bag.As shown in Figure 1, drum stand is by a hollow bracket tube 10, constitute with hollow bracket tube 10 vertical space bars that link to each other 20,21,22,23,24 and connecting seat 30,31 respectively, space bar 24 links to each other with connecting seat 30 with connecting seat 31 respectively with space bar 20, is forming winding slot 50,51,52 and 53 successively between space bar 20 and 21, between 21 and 22, between 22 and 23, between 23 and 24.The hollow space of hollow bracket tube 10 is in order to place iron core 2,3, and the outer surface of hollow bracket tube 10 is in order to twine copper coil; Comprise a plurality of pins 40,41,42 and 43 on the connecting seat 30 and 31, starting point and terminal point in order to the fixed copper coil, wherein, the copper cash of secondary ports is wound between space bar 20 and the space bar 22, the copper coil of primary port is wound between space bar 23 and the space bar 24, and in order to carry out the voltage transitions between primary port and the secondary ports.
As shown in Figure 2, when the secondary end copper coil is wound in drum stand, to the end of copper cash be twisted into as shown in Figure 3 twisted wire section 220 with coil winding machine earlier, twisted wire circle 260 is left at the two ends of twisted wire section 220, again twisted wire section 220 starting points 100 are fixed on the pin 40, then, copper cash is wound on the winding slot 50, to form copper coil 60.When on the winding slot 50 behind full copper coil 60, copper cash enters in the winding slot 51 and the continuation coiling by the line recess of crossing on the space bar 21, when in the winding slot 51 around to the regulation the number of turns after, stop coiling at a high speed, at last, the twisted wire section is that approach is wound to copper cash on the terminal point pin 41 with the edge of demarcation strip 21.Because the relative current ratio of primary port is bigger, selected copper cash line footpath is thicker, be not easy broken string, so when the coiling beginning, do not need twisted wire, can directly wind the line, promptly coil winding machine is fixed in the starting point of primary port copper cash earlier on the pin 42, copper cash is wound on the winding slot 53 again, when winding turns reaches the number of turns of regulation, stop coiling at a high speed, at last copper cash is wound on the terminal point pin 43.
And the twisted wire section is set at the secondary end copper coil, be little because generally be used to drive the power of the transformer of lighting a plurality of cold-cathode tubes, be generally about 10W, but the output voltage of high-pressure side is very high, is about 1000V~2000V, promptly about the overcurrent 10mA of the copper cash of high pressure port institute, and the line of high-pressure side copper cash footpath is generally about 0.03mm, be easy on the pin cause the broken string phenomenon if be wrapped in single strand of copper wire, thus the twisted wire section is set, to increase the intensity of copper cash.
Though the drum stand of above-mentioned transformer has used for many years, but facts have proved and still have some shortcomings (as shown in Figure 4): 1, because the winding slot that is provided with on the drum stand all is used for twining copper cash, and after twisted wire section and copper cash be wound into winding slot simultaneously, because the voltage difference of 205 at the terminal point of the starting point 100 of twisted wire section and copper cash is very big in the secondary ports, for example be 1000V~2000V, the current potential of the superiors' copper coil in the high-tension coil in twisted wire section 220 and the winding slot 50 differs very big, also be to approach 500V~600V, twisted wire section 220 contacts with high-tension winding in contact-making surface 200, and regular meeting produces short circuit condition because of the problem of the insulation film defect of copper line surface; 2, because the twisted wire section has certain length, the twisted wire circle 260 of twisted wire section 220 and twisted wire section 220 ends is wrapped on the drum stand around putting later in addition rising, twisted wire circle 260 joins with the upper strata copper cash of high-tension coil, twisted wire circle 260 is when coiling, may erect or cross groove (if the twisted wire circle is around crossing the line indent, just might cross groove), twisted wire circle 260 erects and will contact with the intermediate layer copper coil of high-tension winding, so also can be because of the problem of the insulation film defect of copper line surface and produce short circuit condition; Twisted wire circle 260 is crossed groove and will be contacted with the high-tension winding of winding slot 51; twisted wire circle 260 differs bigger with the current potential of the copper coil of winding slot 51; near 1000V, regular meeting produces short circuit condition because of the problem of the insulation film defect of copper line surface, and therefore transformer is damaged and can't uses.
Summary of the invention
The object of the present invention is to provide a kind of transformer line bag of avoiding coil to produce short circuit, its purpose mainly is to solve the problem that the twisted wire section on the drum stand contacts with high-tension winding in the prior art, thereby avoid the situation that is short-circuited, improve the quality and the qualification rate of transformer with this.
For achieving the above object, the technical solution used in the present invention is: a kind of transformer line bag of avoiding coil short is made of drum stand and the coil that is wound on the drum stand;
Coil is made up of at least one high-tension coil and at least one low-voltage coil, and wherein high-tension coil is made up of high-tension winding and the twisted wire section that is located at the high-tension winding end;
Drum stand comprises hollow body and connecting seat, and connecting seat is made up of high-tension coil connecting seat and low-voltage coil connecting seat; Hollow body is made up of hollow bracket tube and one group of space bar, one group of space bar be arranged on hollow bracket tube outer rim axially on, axially be separated into the plurality of sections winding slot with this outer rim with the hollow bracket tube;
One winding slot of contiguous high-tension coil connecting seat is as dashpot, and an end of twisted wire section is fixed in the high-tension coil connecting seat, and all the other twisted wire sections are twined and are accommodated in the dashpot, and high-tension winding is wrapped in the winding slot of corresponding described high-tension coil; Described high-tension coil connecting seat is provided with the tension force post, and this tension force post of twisted wire section pile warp enters in the dashpot; The shape of described tension force post do not do qualification with quantity, can be one, also can be for a plurality of.
Related content in the technique scheme is explained as follows:
1, in the such scheme, be connected by crossing the line recess between described dashpot and the adjacent winding slot, this is crossed the line recess and is wound in rising around point in the winding slot as high-tension winding.
2, in the such scheme, described high pressure connecting seat is provided with the first high pressure pin and the second high pressure pin, one end of described twisted wire section is fixed on the first high pressure pin, the terminal point of described high-tension winding is fixed on the second high pressure pin, wherein the high-tension winding end also is one section twisted wire section, and the twisted wire section that is the high-tension winding end is fixed on the second high pressure pin.
3, in the such scheme, described hollow bracket tube can be rectangle, also can be the polygonal cylinder of hollow, or cylindrical column.
4, in the such scheme, described coil can be made up of one group of high-tension coil and low-voltage coil, also can be two or more sets high-tension coils and low-voltage coil composition.
5, in the such scheme, the cell body of offering on hollow bracket tube three sidewalls of described dashpot for the contiguous high-tension coil connecting seat in edge.
Because the technique scheme utilization, the present invention compared with prior art has following advantage:
1, because the present invention will be close to a winding slot of high-tension coil connecting seat as dashpot, one end of twisted wire section is fixed in the high-tension coil connecting seat, all the other twisted wire sections are twined and are accommodated in the dashpot, high-tension winding is wrapped in the winding slot of corresponding described high-tension coil, so just avoided the twisted wire section to contact, thereby effectively avoided because of twisted wire section and the excessive short circuit problem that causes of high-tension coil phase-contact surface voltage difference with high-tension winding.
2, because the present invention is close to a winding slot of high-tension coil connecting seat as dashpot, and an end of twisted wire section is fixed in the high-tension coil connecting seat, all the other twisted wire sections are twined and are accommodated in the dashpot, make the twisted wire circle of twisted wire section end also be accommodated in the dashpot, so just avoided twisted wire circle because of twisted wire section end to erect or crossed groove, thereby effectively avoided erecting or crossing behind the groove and the excessive caused short circuit problem of high-tension winding phase-contact surface voltage difference because of the twisted wire circle.
Description of drawings
Fig. 1 is the perspective view of existing transformer reel;
Fig. 2 is for being wound in all copper coils the schematic perspective view behind the drum stand;
Fig. 3 is a twisted wire section plane enlarged diagram;
Fig. 4 is the twisted wire section of drum stand high-tension coil and the coiling schematic diagram of high-tension winding;
Fig. 5 is an embodiment of the invention perspective view;
Fig. 6 is that perspective view is amplified in the dashpot coiling in the embodiment of the invention;
Fig. 7 is an embodiment of the invention twisted wire section coiling schematic diagram.
In the above accompanying drawing: 2, high-tension winding; 3, low-voltage coil; 5, dashpot; 6, tension force post; 10, hollow bracket tube; 20, space bar; 21, space bar; 22, space bar; 23, space bar; 24, space bar; 30, connecting seat; 31, connecting seat; 40, pin; 41, pin; 42, pin; 43, pin; 50, winding slot; 51, winding slot; 52, winding slot; 53, winding slot; 60, copper coil; 100, the starting point of twisted wire section; 220, twisted wire section; 260, twisted wire circle; 200, contact-making surface.
Embodiment
Below in conjunction with drawings and Examples the present invention is further described:
Embodiment:
As Fig. 5, Fig. 6, shown in Figure 7, a kind of transformer line bag of avoiding coil short is made of drum stand and the coil that is wound on the drum stand;
Coil is made up of at least one high-tension coil and at least one low-voltage coil 3, and wherein high-tension coil is made up of high-tension winding 2 and the twisted wire section 220 that is located at the high-tension winding end;
Drum stand comprises hollow body and connecting seat 30,31, and connecting seat is made up of high-tension coil connecting seat 30 and low-voltage coil connecting seat 31; Hollow body is made up of hollow bracket tube 10 and one group of space bar 20,21,22,23,24, one group of space bar 20,21,22,23,24 be arranged on hollow bracket tube 10 outer rims axially on, axially be separated into plurality of sections winding slot 50,51,52,53,54 with this outer rim with hollow bracket tube 10;
The hollow bracket tube 10 of contiguous high-tension coil connecting seat 30 is provided with a dashpot 5, this dashpot 5 is a cell body of offering along hollow bracket tube 10 3 sidewalls, the twisted wire section starting point 100 of twisted wire section 220 1 ends is fixed on the first high pressure pin 40 on the high-tension coil connecting seat 30, all the other twisted wire sections 220 are twined and are accommodated in the dashpot 5, and high-tension winding 2 is wrapped in the winding slot 50,51 of corresponding described high-tension coil.
Connecting seat 30 in the drum stand, dashpot 5 belong to the secondary high pressure part to space bar 20,21,22 parts, and connecting seat 31 in the drum stand and space bar 23,24 parts belong to elementary low-pressure section.
Hollow bracket tube 10 is the cuboid of hollow, and its hollow space is in order to place iron core (not being shown among the figure).High-tension coil and low-voltage coil 3 are wrapped in respectively on the hollow bracket tube 10, form the copper coil of a secondary high pressure port and the copper coil of an elementary low-pressure port respectively.
Dashpot 5, space bar 20,21,22,23,24 respectively with 10 axial vertical linking to each other of hollow bracket tube.One side of dashpot 5 and space bar 20 form winding slot 50, space bar 20 forms winding slot 51 with space bar 21, space bar 21 forms winding slot 52 with space bar 22, space bar 22 forms winding slot 53 with space bar 23, wherein, the high-tension coil of secondary high pressure end parts is wrapped on the winding slot 50,51,52, and the low-voltage coil of elementary low-pressure section is wrapped on the winding slot 53, space bar 24 and 31 vertical linking to each other of connecting seat, the opposite side of dashpot 5 and 30 vertical linking to each other of connecting seat.
Also be provided with tension force post 6 on the described high-tension coil connecting seat 30, this tension force post 6 of twisted wire section 220 pile warps enters in the dashpot 5; The shape of described tension force post 5 do not do qualification with quantity, can be one, also can be for a plurality of.Described high pressure connecting seat 30 is provided with the first high pressure pin 40 and the second high pressure pin 41, one end of described twisted wire section 220 is fixed on the first high pressure pin 40, the terminal point of described high-tension winding 2 is fixed on the second high pressure pin 41, wherein high-tension winding 2 ends also are one section twisted wire section 220, and the twisted wire section 220 that is high-tension winding 2 ends is fixed on the second high pressure pin 41.
Passed through line recess (among the figure mark) between described dashpot 5 and the adjacent winding slot 50 and be connected, this is crossed the line recess and is wound in rising around point in the winding slot 50 as high-tension winding 2.
The coiling path is: earlier from the first high pressure pin 40 with twisted wire section 220 around to tension force post 6, and between two tension force posts 6, be folded to, enter dashpot 5 then, twisted wire section 220 is all accommodated and is wrapped in the dashpot 5, excessively behind the dashpot 5, for high-tension winding 2 around to winding slot 50, around after the required number of turns, the line recess excessively by on the space bar 20 enters winding slot 51, around arriving the required number of turns, the edge with spaced walls 20 is that the path is around to the second high pressure pin 41 at last.
Because the present invention will be close to a winding slot of high-tension coil connecting seat 30 as dashpot 5, one end of twisted wire section 220 is fixed on the first high pressure pin 40 on the high-tension coil connecting seat 30, all the other twisted wire sections 220 are twined and are accommodated in the dashpot 5, high-tension winding 2 is wrapped in the winding slot 50,51 of corresponding described high-tension coil, so just avoided twisted wire section 220 to contact, thereby effectively avoided because of twisted wire section 220 and the excessive short circuit problem that causes of high-tension coil 2 phase-contact surface voltage differences with high-tension winding 2.
Again because all the other twisted wire sections 220 windings are accommodated in the dashpot 5, make the twisted wire circle 260 of twisted wire section 220 ends also be accommodated in the dashpot 5, so just avoided twisted wire circle 260 because of twisted wire section 220 ends to erect or crossed groove, thereby effectively avoided erecting or crossing behind the groove and the excessive caused short circuit problem of high-tension winding 2 phase-contact surface voltage differences because of twisted wire circle 260.
The foregoing description only is explanation technical conceive of the present invention and characteristics, and its purpose is to allow the personage who is familiar with this technology can understand content of the present invention and enforcement according to this, can not limit protection scope of the present invention with this.All equivalences that spirit is done according to the present invention change or modify, and all should be encompassed within protection scope of the present invention.

Claims (4)

1. a transformer line bag of avoiding coil short is made of drum stand and the coil that is wound on the drum stand;
Coil is made up of at least one high-tension coil and at least one low-voltage coil (3), and wherein high-tension coil is made up of high-tension winding (2) and the twisted wire section (220) that is located at high-tension winding (2) end;
Drum stand comprises hollow body and connecting seat, and connecting seat is made up of high-tension coil connecting seat and low-voltage coil connecting seat; Hollow body is made up of hollow bracket tube and one group of space bar, one group of space bar be arranged on hollow bracket tube outer rim axially on, axially be separated into the plurality of sections winding slot with this outer rim with the hollow bracket tube;
It is characterized in that: a winding slot of contiguous high-tension coil connecting seat is as dashpot (5), one end of twisted wire section (220) is fixed in the high-tension coil connecting seat, all the other twisted wire sections (220) are twined and are accommodated in the dashpot (5), and high-tension winding (2) is wrapped in the winding slot of corresponding described high-tension coil; Described high-tension coil connecting seat is provided with tension force post (6), and this tension force post (6) of twisted wire section (220) pile warp enters in the dashpot (5).
2. the transformer line bag of avoiding coil short according to claim 1 is characterized in that: be connected by crossing the line recess between described dashpot (5) and the adjacent winding slot, this is crossed the line recess and is wound in rising around point in the winding slot as high-tension winding (2).
3. the transformer line bag of avoiding coil short according to claim 1, it is characterized in that: described high pressure connecting seat is provided with the first high pressure pin and the second high pressure pin, one end of described twisted wire section is fixed on the first high pressure pin, and the terminal point of described high-tension winding is fixed on the second high pressure pin.
4. the transformer line bag of avoiding coil short according to claim 1 is characterized in that: the cell body of offering on hollow bracket tube three sidewalls of described dashpot (5) for the contiguous high-tension coil connecting seat in edge.
CN2008100242132A 2008-05-14 2008-05-14 Transformer coil cover for preventing short-circuit of coil Expired - Fee Related CN101345125B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2008100242132A CN101345125B (en) 2008-05-14 2008-05-14 Transformer coil cover for preventing short-circuit of coil

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Application Number Priority Date Filing Date Title
CN2008100242132A CN101345125B (en) 2008-05-14 2008-05-14 Transformer coil cover for preventing short-circuit of coil

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CN101345125B true CN101345125B (en) 2010-10-13

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101197796B1 (en) * 2011-06-30 2012-11-05 삼성전기주식회사 Transformer and display device using the same
CN110739136B (en) * 2019-10-23 2022-05-03 泗洪钰磁电子科技有限公司 Inductor subassembly

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1168105C (en) * 2000-07-28 2004-09-22 达方电子股份有限公司 Winding frame for transformer
CN201207328Y (en) * 2008-05-14 2009-03-11 昆山贯捷电子有限公司 Transformer solenoid avoiding short circuit of coil

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1168105C (en) * 2000-07-28 2004-09-22 达方电子股份有限公司 Winding frame for transformer
CN201207328Y (en) * 2008-05-14 2009-03-11 昆山贯捷电子有限公司 Transformer solenoid avoiding short circuit of coil

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