CN101344098A - Production method of water pump and water pump - Google Patents
Production method of water pump and water pump Download PDFInfo
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- CN101344098A CN101344098A CNA2008103039262A CN200810303926A CN101344098A CN 101344098 A CN101344098 A CN 101344098A CN A2008103039262 A CNA2008103039262 A CN A2008103039262A CN 200810303926 A CN200810303926 A CN 200810303926A CN 101344098 A CN101344098 A CN 101344098A
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Abstract
The invention discloses a manufacturing method for a water pump and the water pump; when manufacturing the water pump, the cross section of a rotor of the water pump is made into the shape like the number of '8'; the ratio of the axial length of the rotor and the maximal radial length of the rotor is more than or equal to 1.5 so as to increase the flow rate in unit time; the areas of the cross sections of the outlet and the arbitrary position of the water pipe inner cavity of the water pump are more than or equal to the area of the compressed work end face of the rotor so as to reduce the resistance of the rotor in the water pressing process; therefore, the transmission flow rate of the water pump is improved. The invention improves the exiting water pump, enhances the transmission flow rate in unit time by increasing the length of the rotor, enlarges the area of the cross section of the outlet, and reduces the water outlet resistance, thus achieving the effect of energy and labor saving and increasing the transmission efficiency; the invention has the advantages of simple and efficient whole structure, small volume, low energy consumption, and obtaining the higher variable volume rate by changing the structure of the rotor, as well as high use efficiency, low production cost, long service life and good application effect, etc.
Description
Technical field
The present invention relates to a kind of positive-displacement fluid conveying mechanism, especially a kind of making method of water pump and water pump.
Background technique
At present, be the problem that centrifugal pump or other variable displacement pump all exist some to be difficult to overcome.Centrifugal pump need add multi-stage impeller along with lift increases, and impeller corroded easily and damage, and working life is short; And the centrifugal pump runner belongs to the formula of the opening structure of misclosure, and impeller bears the liquid return impact force effect on the non-closed flow in extracting liquid, and mechanism's operation is complicated, and its living load is big, and efficient is not high; Though axle, mixed-flow centrifugal pump flow is big, the machine annular volume is huge under the flow condition on year-on-year basis, and has the shortcoming of centrifugal pump; The operating component of reciprocating pump is many, volume is big, and also has the low bottleneck restriction of output speed, makes its flow few; The pump of present eccentric wheel type rotor, all under stator cavity volume on year-on-year basis, the transfiguration rate is little, and flow is little.
Summary of the invention:
The objective of the invention is: a kind of making method and water pump of water pump are provided, and its volume is little, flow is big, lowering energy-saving, and high working efficiency, long service life is to overcome the deficiencies in the prior art.
The present invention is achieved in that a kind of method that increases the water pump feed flow, when making water pump, the rotor of water pump is made as the rotor that the cross section is 8 fonts; The axial length of rotor is 2 with the ratio of the radial length of rotor maximum, to improve the flow in the unit time; And the cross sectional area that makes arbitrary position on the water outlet of water pump and the outlet pipe inner chamber is all more than or equal to the area of rotor compression operative end surface, to reduce the resistance that rotor is subjected in the setting-out process; The feed flow of water pump is improved.
The area of described rotor compression operative end surface be the maximum radial length of rotor and smallest radial length difference 1/2nd with the product of rotor axial length.
Adopt the water pump of this method made, it comprises the pump housing and is installed in rotor in the pump housing, is provided with the gear of band sleeve on the two ends of the rotor shaft of rotor, sleeve is fixed on the rotor shaft, and sleeve is supported on the end cap, and end cap is connected on the pump housing, and gear is covered by end cap; And on the pump housing, be provided with water intake and water outlet, and being connected with an outlet pipe on the water outlet, the cross sectional area of water outlet and outlet pipe inner chamber is more than or equal to the area of rotor compression operative end surface.
The external frame curve of cross section of rotor is 8 font structures, and its two ends are two circles that radius is identical, and by being connected with the tangent circular arc of two circles, the radius of circular arc is identical with two radius of a circles between two circles, and a square is formed in their center of circle.
Also water outlet on the pump housing and water intake both sides are respectively equipped with water outlet storage chamber and water inlet storage chamber.
The pump housing can be the horizontal pump body or the submersible type pump housing.
The pump housing is the submersible type pump housing, connects motor above the pump housing, is provided with frame outside motor, and the lower end of frame is connected with the upper end of the pump housing, and the water outlet on the pump housing is communicated with the inner chamber of frame.
And between the inwall of the outer wall of sleeve and end cap, be provided with the lining that a surface has the shallow thread groove, grow 1～1.5mm near an end of gear than the inwall of end cap at lining, form the lubricant reservoir in 3～3.5mm gap between the side of gear and the inwall of end cap.
Best is that gear is left-hand teeth or right-hand teeth, and its helix angle is 10～15 °, and the number of teeth of each gear is 30～50.
The number of teeth that is more preferably each gear is 2 odd-multiple.
Owing to adopted technique scheme, compared with prior art, the present invention makes improvement to existing water pump, mention feed flow in the unit time by increasing rotor length, and increased the cross sectional area of water outlet, reduce water resistance, thereby played the effect of lowering energy-saving, increased transfer efficiency; Overall structure of the present invention is simplified, volume is little, energy consumption is little, obtains higher transfiguration rate by the structure that changes rotor.The present invention also has the utilization efficiency height, and cost of production is low, and long service life is used advantages such as effective.
Description of drawings
Structural representation when accompanying drawing 1 adopts the horizontal pump housing for the present invention;
Accompanying drawing 2 is the A-A sectional view of accompanying drawing 1;
Structural representation when accompanying drawing 4 adopts the submersible type pump housing for the present invention;
Accompanying drawing 5 is the setting-out operative end surface explanation schematic representation of rotor.
Embodiment
Embodiments of the invention 1: a kind of making method of water pump is made as the rotor that the cross section is 8 fonts with the rotor of water pump when making water pump; The axial length of rotor is 2 with the ratio of the radial length of rotor maximum, to improve the flow in the unit time; And the cross sectional area that makes arbitrary position on the water outlet of water pump and the outlet pipe inner chamber is all more than or equal to the area of rotor compression operative end surface, to reduce the resistance that rotor is subjected in the setting-out process; The feed flow of water pump is improved.The area of described rotor compression operative end surface be the maximum radial length of rotor and smallest radial length difference 1/2nd with the product of rotor axial length.
The useful area of the setting-out operative end surface of rotor is an area of contour, and its computational methods are the products with 1/2nd and rotor axial length of the difference of the maximum radial length of rotor and smallest radial length.The projection of rotor can be regarded as a gear, centre at rotor, there is one to be the circle of radius with 1/2 of the smallest radial length of rotor, it can regard the tooth root part of gear as, be not effective setting-out part, therefore will obtain effective setting-out area will remove the area of contour that does not participate in the setting-out part by above-mentioned computational methods.
As shown in Figure 5, the maximum radial length (representing) of rotor, the smallest radial length (representing) of rotor, the axial length of rotor (representing) with H with d with D;
The area formula of rotor compression operative end surface is (D-d) H/2.
Adopt said method that the feed flow of water pump is improved, can also allow the complete machine long-time continuous run up and also not damage component.And through actual test, the axial length of rotor will be increased to 1.5 times of its maximum radial length at least, could obviously improve the flow in the unit time; The cross sectional area of the arbitrary position on the water outlet of water pump and the outlet pipe inner chamber is greater than 0.8 times of area of rotor compression operative end surface at least, resistance just can obviously reduce, preferably fully greater than the area of rotor compression operative end surface, the effect that obtains like this is only optimal.
When adopting method of the present invention to make horizontal pump, as shown in Figure 1, make the pump housing 1 and two rotors 2 earlier, and the pump housing 1 is made into the horizontal pump housing, on the pump housing 1, make water intake 9 and water outlet 5, connect an outlet pipe 6 on water outlet 5, the cross sectional area of water outlet 5 and outlet pipe 6 inner chambers is more than or equal to the area of rotor 2 compression work end faces, and makes water outlet storage chamber 10 and water inlet storage chamber 11 respectively in the both sides of water outlet 5 and water intake 9; The external frame curve of the cross section of rotor 2 is 8 font structures, and its two ends are two circles that radius is identical, and by being connected with the tangent circular arc of two circles, the radius of circular arc is identical with two radius of a circles between two circles, and a square is formed in their center of circle; The gear 3 that a band sleeve 4 is installed respectively is installed on the two ends of the rotor shaft 7 of each rotor 2, and gear 3 is structure as a whole with sleeve 4 casting processing, and sleeve 4 is fixed on the rotor shaft 7, and rotor 2 is packed in the pump housing 1; Load onto end cap 8 at the two ends of rotor shaft 7, be supported on the end cap 8 with sleeve 4, the inboard of end cap 8 is connected on the pump housing 1, gear 3 is covered by end cap 8; Mounting bush 13 between the inwall of the outer wall of sleeve 4 and end cap 8, grow 1.5mm near an end of gears 3 than the inwall of end cap 8 at lining 13, when making lining 13, produce the shallow thread groove on its surface, form the lubricant reservoir 12 in a 3mm gap between the inwall of the side of gear 3 and end cap 8; Gear 3 is made left-hand teeth, and its helix angle is 10 °, and the number of teeth of each gear 3 all is 38.
Embodiments of the invention 2: adopt method of the present invention to make submersible pump, as shown in Figure 4, make the pump housing 1 and two rotors 2 earlier, and the pump housing 1 is made into the submersible type pump housing, on the pump housing 1, make water intake 9 and water outlet 5, the opening of water outlet 5 along rotor 2 axially upwards, total water outlet cross sectional area of water outlet 5 inner chambers is more than or equal to the area of rotor 2 compression work end faces, and produces into water storage chamber 11 in the outside of water intake 9; The external frame curve of the cross section of rotor 2 is 8 font structures, and its two ends are two circles that radius is identical, and by being connected with the tangent circular arc of two circles, the radius of circular arc is identical with two radius of a circles between two circles, and a square is formed in their center of circle; The gear 3 that a band sleeve 4 is installed respectively is installed on the two ends of the rotor shaft 7 of each rotor 2, and gear 3 is structure as a whole with sleeve 4 casting processing, and sleeve 4 is fixed on the rotor shaft 7, and rotor 2 is packed in the pump housing 1; End cap 8 is loaded onto at two ends up and down at rotor shaft 7, the upper end of rotor shaft 7 is connected with motor 14 by shaft joint 16, and a frame 15 is installed outside motor 14, and the lower end of frame 15 and the upper end of the pump housing 1 are welded, the water outlet 5 on the pump housing 1 is communicated with the inner chamber of frame 15; Mounting bush 13 between the inwall of the outer wall of sleeve 4 and end cap 8, grow 1mm near an end of gears 3 than the inwall of end cap 8 at lining 13, when making lining 13, produce the shallow thread groove on its surface, form the lubricant reservoir 12 in a 3.5mm gap between the inwall of the side of gear 3 and end cap 8; Gear 3 is made left-hand teeth, and its helix angle is 12 °, and the number of teeth of each gear 3 all is 42.
The water pump of this submersible type structure, motor 14 is arranged on the pump housing 1 top, enter into the inner chamber of frame 15 at current after, can flow through the surface of motor 14, the heat on motor surface is pulled away, plays better heat radiating effect, can also adopt the superconduction hot material to make the shell of motor 14, can effectively improve whole radiating effect like this, improve the working life of water pump.
The present invention installs gear 3 with the two ends of rotor shaft 7, the two ends of rotor 2 are rotated simultaneously, even the axial length of rotor 2 increases like this, stability in the time of also still guaranteeing to rotate, the whipping and the shake of rotor 2 are reduced, make the axial length of rotor 2 and the ratio of maximum radial length at least can be greater than 1.5; The rotor 2 of 8 fonts is compared with the trident head rotor of routine, and its cross-sectional volume diminishes, and has not only saved material, has alleviated weight, and has increased the pump housing 1 space availability ratio, and the transfiguration rate of rotor is improved, and the flow that can produce in the identical operating time increases; And, increase because water goes out the cross-section area of part, the resistance that makes rotor 2 be subjected to when extruding water obviously reduces, thereby lowering energy-saving, rotor 2 working efficiencies have been improved, also effectively increased water flow, through test, the rotating speed of output can be brought up to more than 7500 rev/mins, and complete machine running injuring part working life not still continuously when long, flow increases in proportion, thereby has increased the whole aging performance of water pump, has saved working time.Gear 3 is made the helical teeth that becomes 2 odd-multiple, and such structure mainly is can reduce the number of molds of using in fabrication and processing, has saved cost of production, passes through that to test when obtaining 38 teeth economic indicator the highest.
The external frame curve of the cross section of rotor 2 is 8 font structures, and its two ends are two circles that radius is identical, between two circles by being connected with the tangent circular arc of two circles, the radius of circular arc is identical with two radius of a circles, and such structure makes two rotors 2 be formed on the potted line that gap width all equates under any angle in rotation process, improved mechanical sealing effect, and under compression chamber volume condition on year-on-year basis, can obtain higher transfiguration rate, thereby obtain more flow.And rotor 2 setting-out operative end surface concentrate force bearing point little to the distance of rotor 2 centers of rotation, so this structure has the labor-saving effect, even the undersized pump housing 1, the type of a unit boundary dimension 20X20X30cm for example, it per hour can draw water and reach 300 tons.Because the cross section of rotor 2 is a figure-8 structure, therefore it can form the gear of a bidentate, make and form a similar gear pump structure between two rotors 2, and the gear that can make formation has 3～5 ° of helix angles, compressed water is concentrated with rotary flow type flowed to middle part, water outlet 5 cross sections, the effect of existing flush clean chamber wall can increase setting-out strength again, makes this structure have the advantage of gear oil pump and volute pump simultaneously concurrently.The afterburning effect of similar air compressor gas cylinder can be played in water outlet storage chamber 10 on the pump housing 1, and water inlet storage chamber 11 can increase the self-suction of the pump housing 1, reduces the idle running rate of rotor 2, improves the water inlet effect.
The present invention can also independently throw off, and is contained on the non-power supply power rack to be used for other occasion, and applicability is good.Mounting bush 13 between the outer wall of installation rotor shaft 7 upper bushes 4 and the inwall of end cap 8, the outer wall of sleeve 4, lining 13 use as a bearing with the inwall of end cap 8; And grow 1.5mm near an end of gears 3 than the inwall of end cap 8 at lining 13, lining 13 is provided with oilhole, lubricant oil enters into the lubricant reservoir 12 of the inwall of the side of gear 3 and end cap 8 by the shallow thread groove on the lining 13, form one have seal action oil pocket, do not need to be provided with in addition sealing configuration, make overall structure obtain simplifying, reduced the volume of the pump housing 1.
Claims (10)
1. the making method of a water pump is characterized in that: when making water pump, the rotor cross-section of water pump is made as 8 fonts; The ratio of the axial length of rotor and the radial length of rotor maximum is more than or equal to 1.5, to improve the flow in the unit time; And the cross sectional area that makes arbitrary position on the water outlet of water pump and the outlet pipe inner chamber is all more than or equal to the area of rotor compression operative end surface, to reduce the resistance that rotor is subjected in the setting-out process; The feed flow of water pump is improved.
2. the making method of water pump according to claim 1 is characterized in that: the area of described rotor compression operative end surface be the maximum radial length of rotor and smallest radial length difference 1/2nd with the product of rotor axial length.
3. water pump, it comprises the pump housing (1) and is installed in rotor (2) in the pump housing (1), it is characterized in that: the gear (3) that on the two ends of the rotor shaft (7) of rotor (2), is provided with band sleeve (4), sleeve (4) is fixed on the rotor shaft (7), and sleeve (4) is supported on the end cap (8), end cap (8) is connected on the pump housing (1), and gear (3) is covered by end cap (8); Be provided with water intake (9) and water outlet (5) on the pump housing (1), be connected with an outlet pipe (6) on the water outlet (5), the inner chamber cross sectional area of water outlet (5) and outlet pipe (6) is more than or equal to the area of rotor (2) compression work end face.
4. water pump according to claim 3, it is characterized in that: the cross section of rotor (2) be shaped as 8 fonts, this 8 glyph shape is by being two circles that radius is identical up and down, and between two circles by connecting to form with the tangent circular arc of two circles, and the radius of this circular arc is identical with two radius of a circles, and the circle center line connecting of two circles and two circular arcs is formed a square.
5. water pump according to claim 3 is characterized in that: the water outlet (5) on the pump housing (1) is respectively equipped with water outlet storage chamber (10) and water inlet storage chamber (11) with water intake (9) both sides.
6. water pump according to claim 3 is characterized in that: the pump housing (1) is the horizontal pump housing or the submersible type pump housing.
7. water pump according to claim 6, it is characterized in that: the pump housing (1) is the submersible type pump housing, top at the pump housing (1) connects motor (14), outside motor (14), be provided with frame (15), the lower end of frame (15) is connected with the upper end of the pump housing (1), and the water outlet (5) on the pump housing (1) is communicated with the inner chamber of frame (15).
8. water pump according to claim 3, it is characterized in that: between the inwall of the outer wall of sleeve (4) and end cap (8), be provided with the lining (13) that a surface has the shallow thread groove, grow 1～1.5mm near an end of gear (3) than the inwall of end cap (8) at lining (13), form the lubricant reservoir (12) in 3～3.5mm gap between the inwall of the side of gear (3) and end cap (8).
9. water pump according to claim 3 is characterized in that: gear (3) is left-hand teeth or right-hand teeth, and its helix angle is 10～15 °, and the number of teeth of each gear (3) is 30～50 teeth.
10. water pump according to claim 9 is characterized in that: the number of teeth of each gear (3) is 2 odd-multiple.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008103039262A CN101344098A (en) | 2008-08-18 | 2008-08-18 | Production method of water pump and water pump |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008103039262A CN101344098A (en) | 2008-08-18 | 2008-08-18 | Production method of water pump and water pump |
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| Publication Number | Publication Date |
|---|---|
| CN101344098A true CN101344098A (en) | 2009-01-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2008103039262A Pending CN101344098A (en) | 2008-08-18 | 2008-08-18 | Production method of water pump and water pump |
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| CN (1) | CN101344098A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107420351A (en) * | 2017-09-27 | 2017-12-01 | 合肥恒大江海泵业股份有限公司 | One kind is used for big-and-middle-sized band planetary gear shaft stream submersible pump Anti-inclining fixing device |
-
2008
- 2008-08-18 CN CNA2008103039262A patent/CN101344098A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107420351A (en) * | 2017-09-27 | 2017-12-01 | 合肥恒大江海泵业股份有限公司 | One kind is used for big-and-middle-sized band planetary gear shaft stream submersible pump Anti-inclining fixing device |
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Application publication date: 20090114 |