CN101343392A - Halogen-free flame-proof reinforced polypropylene composite material and preparation thereof - Google Patents

Halogen-free flame-proof reinforced polypropylene composite material and preparation thereof Download PDF

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Publication number
CN101343392A
CN101343392A CNA2008101203629A CN200810120362A CN101343392A CN 101343392 A CN101343392 A CN 101343392A CN A2008101203629 A CNA2008101203629 A CN A2008101203629A CN 200810120362 A CN200810120362 A CN 200810120362A CN 101343392 A CN101343392 A CN 101343392A
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flame
halogen
reinforced polypropylene
polypropylene
master batch
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CN101343392B (en
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蔡增坤
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Hangzhou Sheng Tian Plastics Technology Co ltd
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Abstract

The invention discloses non-halogen and flame-resistant reinforced polypropylene compound material. According to the weight parts, the raw material is composed of reinforced polypropylene masterbatch which occupies 20 percent to 42 percent and flame-resistant polypropylene masterbatch which occupies 58 percent to 80 percent. Wherein, according to the total weight of the reinforced polypropylene masterbatch, the reinforced polypropylene masterbatch is composed of polypropylene resin which occupies 40 percent to 50 percent and glass fiber which occupies 50 percent to 60 percent; according to the total weight of the flame-resistant polypropylene masterbatch, the flame-resistant polypropylene masterbatch is composed of non-halogen and expanding type flame retardant which occupies 35 percent to 45 percent, the polypropylene resin which occupies 54 percent to 63 percent and the processing auxiliary agent which occupies 1 percent to 2 percent; the invention also discloses a preparation method of the non-halogen and flame-resistant reinforced polypropylene compound material. The non-halogen and flame-resistant reinforced polypropylene compound material has the advantages that the flame-resistant degree reaches 1.6 mm UL94-V0 grade, the non-halogen and flame-resistant reinforced polypropylene compound material is suitable for the products such as electronic appliances and domestic electric appliances and the like, and is an excellent substitute of the materials such as the flame-resistant nylon 6, the flame-resistant PBT, the flame-resistant ABS, and the like.

Description

A kind of halogen-free flame-proof reinforced polypropylene composite material and preparation method thereof
Technical field
The present invention relates to technical field of composite materials, be specifically related to a kind of polypropylene/glass fiber halogen-free flameproof reinforced composite and preparation method thereof.
Background technology
Polypropylene is a kind of general-purpose plastics of large usage quantity, easy firing, and its oxygen index is 17.0-18.0% only, and charring rate is low, and easy molten drop is so all will carry out flame-retardant modified to it in a lot of application scenarios.Polyacrylic flame-retardant modified technology mainly is included in and adds additive flame retardant when polypropylene is mixed or add reactive flame retardant when synthesizing polypropylene.At present, be used for polyacrylic fire retardant halogenated flame retardant and halogen-free flame retardants are arranged.After European Union carries out ROHS instruction (2002/95/EC number instruction of European Union) and REACH instruction (European Union " about chemical registration, assessment, permission and restrictive system "), to the requirement of the polypropylene fire retardant composition strictness more that becomes.Halogenated flame retardant produces toxic gases such as carbon monoxide, aldehydes, dioxin because of the back of burning, and causes " secondary harm " for people's the security of the lives and property and is restricted.Halogen-free flame-retardant system just becomes a trend of the current development of polypropylene, and it mainly comprises inorganics fire retardant (as aluminium hydroxide, magnesium hydroxide etc.), silicon-series five-retardant and halogen-free expansion fire retardant.Wherein halogen-free expansion fire retardant is the polypropylene fire retardant agent that is expected most and has future in engineering applications at present, as ammonium polyphosphate, trimeric cyanamide, isocyanuric acid three-glycidyl ester (TGIC), expanded polystyrene veneer graphite, melamine phosphate, zinc borate etc.
The research of halogen-free flame retardant polypropylene composite material, existing at home and abroad a large amount of achievement.As adopt the polypropylene material surface luster of aluminium hydroxide or magnesium hydroxide flame retardant better, but proportion is bigger; Adopt the flame-retardant system of siliceous composition, because of costing an arm and a leg, the application of anti-flaming polypropylene material is restricted; Adopt compound systems such as ammonium polyphosphate, trimeric cyanamide, there is surface modification and coats the defective of handling, anti-flaming polypropylene material exists fire retardant easily to separate out shortcomings such as decomposition, poor heat resistance in compression moulding or other processed and applied, and promptly destroy its flame retardant resistance behind the interpolation glass fibre, can't prepare high level engineering plastics, limit the application of this based flame retardant greatly.Publication number is that the Chinese invention patent of CN1556136 discloses a kind of halogen-free expansible polyolefine incombustible agent and preparation method thereof, and ammonium polyphosphate, inorganics and the triaizine compounds and the derivative thorough mixing in mixing machine thereof that adopt the Racemic glycidol amine epoxy resin to coat make this incombustible agent.This halogen-free expansible polyolefine incombustible agent can be given the flame retardancy of polymkeric substance excellence under the prerequisite of impact polymer mechanical mechanics property not, for a new way has been opened up in the research of halogen-free flame retardant polypropylene composite material.
Publication number is that the China of CN101020774A applies for a patent and discloses a kind of environment friendly fireproof composite polypropylene material and preparation method thereof, it selects graft polyolefin base montmorillonite masterbatch for use, fire retardant with general ammonium polyphosphate, trimeric cyanamide and tetramethylolmethane composition, add glass fibre, adopt a step to melt extrude process for granulating and prepare anti-flaming polypropylene material.
Summary of the invention
The invention provides a kind of employing glass fibre and halogen-free expansion fire retardant as the MODIFICATION OF POLYPROPYLENE material, prepare high performance halogen-free flame-proof reinforced polypropylene composite material.
The present invention also provides the preparation method of halogen-free flame-proof reinforced polypropylene composite material, promptly adopt glass fibre to strengthen, halogen-free expansion fire retardant and acrylic resin are mixed in proportion, and add processing aid, melt extrude granulation through twin screw, the preparation halogen-free flame-proof reinforced polypropylene composite material.
A kind of halogen-free flame-proof reinforced polypropylene composite material, form by following raw materials by weight percent:
Reinforced Polypropylene master batch 20-42%
Polypropylene flame redardant master batch 58-80%
Described Reinforced Polypropylene master batch is in the gross weight of Reinforced Polypropylene master batch, by mixing the forming of glass fibre of acrylic resin and the 50-60% of 40-50%.
Described polypropylene flame redardant master batch is in the total amount of polypropylene flame redardant master batch, by the halogen-free expansion fire retardant of 35-45%, the acrylic resin of 54-63% and mixing the forming of processing aid of 1-2%.
Described glass fibre is the alkali-free long glass fibres, the product that can select for use companies such as Mount Taishan glass, Tongxiang megalith and skies glass to provide.
Described halogen-free expansion fire retardant is nitrogen, phosphorus expanding fire retardant, and its main component is ammonium polyphosphate, triaizine compounds and the inorganics that contains tricyanic epoxy resin and the coating of aniline Resins, epoxy.It is the disclosed technology preparation of Chinese invention patent of CN1556136 that this fire retardant adopts publication number.
Described acrylic resin is general injection grade, can select T30S, F401, the F3045 of Zhenghai refinery of Shanghai petrochemical industry, the T30S of Dushanzi, Xinjiang, the F401 of Maoming ethene etc. of Daqing petrochemical for use.
Described processing aid is one or more a mixture in oxidation inhibitor, lubricant, the compatilizer, wherein oxidation inhibitor, lubricant and compatilizer are oxidation inhibitor, lubricant and compatilizer commonly used in the macromolecular material, select conventional commercially available prod for use, in preparation process, can add according to the practical situation selectivity.
A kind of preparation method of halogen-free flame-proof reinforced polypropylene composite material may further comprise the steps:
According to above-mentioned each components contents,
(1) with acrylic resin 180-230 ℃ of following fusion in twin screw extruder, add glass fibre in melting process, continuous fusion is sheared mixing back extruding pelletization, preparation Reinforced Polypropylene master batch;
(2) halogen-free expansion fire retardant, acrylic resin and processing aid are mixed, add in the twin screw extruder, shear mixing back extruding pelletization at 160-200 ℃ of following continuous fusion, preparation polypropylene flame redardant master batch, its flame retardant rating is a 0.8mm UL-94V0 level.
(3) by content of glass fiber be the requirement of 10-26% and flame retardant agent content 20-36%, with Reinforced Polypropylene master batch and polypropylene flame redardant master batch,, reach homodisperse through high-speed stirring, form halogen-free flame-proof reinforced polypropylene composite material, whole system flame retardant rating is a 1.6mm UL94-V0 level.
Halogen-free flame-proof reinforced polypropylene composite material of the present invention is to adopt fire-retardant master granule and strengthen the preparation of master batch two-step approach, and the content of glass fibre has tangible increase than original flame-retardant polypropylene composite material, realizes the engineering plasticsization of halogen-free anti-flaming polypropylene material.
Halogen-free flame-proof reinforced polypropylene composite material of the present invention, in conjunction with high-grade halogen-free flameproof and glass fibre, flame retardant rating reaches 1.6mm UL94-V0 level, more than the tensile strength 60Mpa, more than the flexural strength 80Mpa, heat-drawn wire is applicable to products such as electronic apparatus, household electrical appliance more than 135 ℃, is the good substitute of materials such as fire-retardant Nylon 6, flame-retardant PBT, flame-proof ABS.
Embodiment
Embodiment 1:
Add 50% acrylic resin in twin screw extruder, 180-230 ℃ of following fusion, add 50% glass fibre simultaneously, continuous fusion is sheared mixing back extruding pelletization, preparation Reinforced Polypropylene master batch;
35% halogen-free expansion fire retardant, 63% acrylic resin and 2% processing aid are mixed, add in the twin screw extruder, shear mixing back extruding pelletization, preparation polypropylene flame redardant master batch at 160-200 ℃ of following continuous fusion;
Get 20% Reinforced Polypropylene master batch and 80% polypropylene flame redardant master batch, mix, be mixed with halogen-free flame-proof reinforced polypropylene composite material through high-speed stirring.Its content of glass fiber 10%, flame retardant agent content 28%, the flame retardant rating of matrix material is a 1.6mm UL94-V0 level.
Embodiment 2:
Add 45% acrylic resin in twin screw extruder, 180-230 ℃ of following fusion, add 55% glass fibre simultaneously, continuous fusion is sheared mixing back extruding pelletization, preparation Reinforced Polypropylene master batch;
40% halogen-free expansion fire retardant, 58% acrylic resin and 2% processing aid are mixed, add in the twin screw extruder, shear mixing back extruding pelletization, preparation polypropylene flame redardant master batch at 160-200 ℃ of following continuous fusion;
Get 30% Reinforced Polypropylene master batch and 70% polypropylene flame redardant master batch, mix, be mixed with halogen-free flame-proof reinforced polypropylene composite material through high-speed stirring.Its content of glass fiber 16.5%, flame retardant agent content 28%, the flame retardant rating of matrix material is a 1.6mm UL94-V0 level.
Embodiment 3:
Add 40% acrylic resin in twin screw extruder, 180-230 ℃ of following fusion, add 60% glass fibre simultaneously, continuous fusion is sheared mixing back extruding pelletization, preparation Reinforced Polypropylene master batch;
45% halogen-free expansion fire retardant, 54% acrylic resin and 1% processing aid are mixed, add in the twin screw extruder, shear mixing back extruding pelletization, preparation polypropylene flame redardant master batch at 160-200 ℃ of following continuous fusion;
Get 42% Reinforced Polypropylene master batch and 58% polypropylene flame redardant master batch, mix, be mixed with halogen-free flame-proof reinforced polypropylene composite material through high-speed stirring.Its content of glass fiber 25.2%, flame retardant agent content 26.1%, the flame retardant rating of matrix material is a 1.6mm UL94-V0 level.
Above-mentioned matrix material is carried out performance test:
Halogen-free flame-proof reinforced polypropylene composite material in embodiment 1, example 2 and the example 3 is tested, tested its flame retardant rating by the UL-94 standard method, reach 1.6mm UL-94V0 level, oxygen index is greater than 30%; More than the tensile strength 60Mpa, more than the flexural strength 80Mpa, heat-drawn wire is (0.45Mpa) more than 135 ℃.
Project Embodiment 1 Embodiment 2 Embodiment 3
Tensile strength Mpa 63 70 79
Flexural strength Mpa 85 98 107
Socle girder notched Izod impact strength KJ/m 2 4 6 7
Modulus in flexure Mpa 4800 5500 6100
Heat-drawn wire ℃ 135 142 156
Molten value g/10min 14 16 18
Oxygen index % 38 36 32

Claims (3)

1, a kind of halogen-free flame-proof reinforced polypropylene composite material, form by following raw materials by weight percent:
Reinforced Polypropylene master batch 20-42%
Polypropylene flame redardant master batch 58-80%
Described Reinforced Polypropylene master batch is in the gross weight of Reinforced Polypropylene master batch, by mixing the forming of glass fibre of acrylic resin and the 50-60% of 40-50%;
Described polypropylene flame redardant master batch is in the gross weight of polypropylene flame redardant master batch, by the halogen-free expansion fire retardant of 35-45%, the acrylic resin of 54-63% and mixing the forming of processing aid of 1-2%.
2, halogen-free flame-proof reinforced polypropylene composite material as claimed in claim 1 is characterized in that: described glass fibre is the alkali-free long glass fibres.
3, the preparation method of halogen-free flame-proof reinforced polypropylene composite material as claimed in claim 1 comprises: according to described each components contents of claim 1,
(1) with acrylic resin 180-230 ℃ of following fusion in twin screw extruder, add glass fibre in melting process, continuous fusion is sheared mixing back extruding pelletization, preparation Reinforced Polypropylene master batch;
(2) halogen-free expansion fire retardant, acrylic resin and processing aid are mixed, add in the twin screw extruder, shear mixing back extruding pelletization, preparation polypropylene flame redardant master batch at 160-200 ℃ of following continuous fusion;
(3) with Reinforced Polypropylene master batch and polypropylene flame redardant master batch, stir, after being uniformly dispersed, form halogen-free flame-proof reinforced polypropylene composite material.
CN2008101203629A 2008-08-27 2008-08-27 Halogen-free flame-proof reinforced polypropylene composite material and preparation thereof Expired - Fee Related CN101343392B (en)

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102070843A (en) * 2011-01-17 2011-05-25 金发科技股份有限公司 High-impact-resistance less-fiber-floating long glass fiber reinforced polypropylene material
CN102936371A (en) * 2011-08-15 2013-02-20 上海金发科技发展有限公司 Halogen-free flame-retardant reinforced polypropylene composite material and preparation method thereof
CN103044764A (en) * 2011-10-14 2013-04-17 合肥杰事杰新材料股份有限公司 High-toughness long-glass-fiber reinforced polypropylene composite material and method for preparing same
CN103113661A (en) * 2011-11-17 2013-05-22 合肥杰事杰新材料股份有限公司 High-strength high-toughness flame-retardant polypropylene composite and preparation method thereof
CN106380697A (en) * 2016-09-05 2017-02-08 大连聚兴科技有限公司 High-modulus and low-density polypropylene and preparation method thereof
CN109370175A (en) * 2018-11-27 2019-02-22 江苏万纳普新材料科技有限公司 A kind of PBT direct injection molding efficient enhanced halogen-free flameproof functional agglomerate and preparation method thereof
CN109679203A (en) * 2018-11-29 2019-04-26 华东理工大学 A kind of Halogen glass fiber reinforced polypropylene composite material and preparation method thereof
CN110746155A (en) * 2019-10-30 2020-02-04 上海理迪道具有限公司 Flame-retardant antique wood board and preparation method thereof
CN112248273A (en) * 2020-08-04 2021-01-22 南通瑞诚高分子材料有限公司 Bidirectional modification process for plastic particles
CN112778599A (en) * 2020-12-24 2021-05-11 武汉金发科技有限公司 Flame-retardant reinforced polyolefin composite material applied to dung leaking plate
CN114426737A (en) * 2020-10-29 2022-05-03 中国石油化工股份有限公司 Flame-retardant antibacterial long glass fiber reinforced polypropylene composite material and preparation method and application thereof

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102070843B (en) * 2011-01-17 2012-08-22 金发科技股份有限公司 High-impact-resistance less-fiber-floating long glass fiber reinforced polypropylene material
CN102070843A (en) * 2011-01-17 2011-05-25 金发科技股份有限公司 High-impact-resistance less-fiber-floating long glass fiber reinforced polypropylene material
CN102936371A (en) * 2011-08-15 2013-02-20 上海金发科技发展有限公司 Halogen-free flame-retardant reinforced polypropylene composite material and preparation method thereof
CN102936371B (en) * 2011-08-15 2016-08-10 上海金发科技发展有限公司 Halogen-free flame-retardant enhancement type PP composite material and preparation method thereof
CN103044764A (en) * 2011-10-14 2013-04-17 合肥杰事杰新材料股份有限公司 High-toughness long-glass-fiber reinforced polypropylene composite material and method for preparing same
CN103113661A (en) * 2011-11-17 2013-05-22 合肥杰事杰新材料股份有限公司 High-strength high-toughness flame-retardant polypropylene composite and preparation method thereof
CN106380697A (en) * 2016-09-05 2017-02-08 大连聚兴科技有限公司 High-modulus and low-density polypropylene and preparation method thereof
CN109370175B (en) * 2018-11-27 2021-03-23 江苏万纳普新材料科技有限公司 Efficient enhanced halogen-free flame-retardant functional master batch for direct injection molding of PBT (polybutylene terephthalate) and preparation method thereof
CN109370175A (en) * 2018-11-27 2019-02-22 江苏万纳普新材料科技有限公司 A kind of PBT direct injection molding efficient enhanced halogen-free flameproof functional agglomerate and preparation method thereof
CN109679203A (en) * 2018-11-29 2019-04-26 华东理工大学 A kind of Halogen glass fiber reinforced polypropylene composite material and preparation method thereof
CN110746155A (en) * 2019-10-30 2020-02-04 上海理迪道具有限公司 Flame-retardant antique wood board and preparation method thereof
CN112248273A (en) * 2020-08-04 2021-01-22 南通瑞诚高分子材料有限公司 Bidirectional modification process for plastic particles
CN114426737A (en) * 2020-10-29 2022-05-03 中国石油化工股份有限公司 Flame-retardant antibacterial long glass fiber reinforced polypropylene composite material and preparation method and application thereof
CN114426737B (en) * 2020-10-29 2023-07-21 中国石油化工股份有限公司 Flame-retardant antibacterial long glass fiber reinforced polypropylene composite material and preparation method and application thereof
CN112778599A (en) * 2020-12-24 2021-05-11 武汉金发科技有限公司 Flame-retardant reinforced polyolefin composite material applied to dung leaking plate
CN112778599B (en) * 2020-12-24 2023-02-21 武汉金发科技有限公司 Flame-retardant reinforced polyolefin composite material applied to dung leaking plate

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