CN101343193A - High-temperature oxidation resistant porous ceramic paint and manufacture method thereof - Google Patents

High-temperature oxidation resistant porous ceramic paint and manufacture method thereof Download PDF

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Publication number
CN101343193A
CN101343193A CNA2008100588179A CN200810058817A CN101343193A CN 101343193 A CN101343193 A CN 101343193A CN A2008100588179 A CNA2008100588179 A CN A2008100588179A CN 200810058817 A CN200810058817 A CN 200810058817A CN 101343193 A CN101343193 A CN 101343193A
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China
Prior art keywords
phosphoric acid
porous ceramic
ceramic paint
percent
oxidation resistant
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Application number
CNA2008100588179A
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Chinese (zh)
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CN101343193B (en
Inventor
严继康
甘国友
张杭永
王维
孙加林
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Kunming University of Science and Technology
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Kunming University of Science and Technology
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Abstract

The invention provides a high-temperature oxidation-resistance porous ceramic paint, which is characterized in that the paint comprises the following materials, in weight percent: 8 to 25 percent of Al(OH)3, 30 to 60 percent of H3PO4, 0.1 to 0.6 percent of MgO, 1.0 to 2.0 percent of SiO2, 1.5 to 5.5 percent of H3BO3, 6 to 30 percent of Al2O3, 0 to 4.0 percent of ZnO, 10 to 35 percent of H2O, and 0 to 5 percent of dispersing agent. The acquired high-temperature oxidation-resistance porous ceramic paint can evaporate out constitution water in an aluminum phosphate binder under high temperature, thereby forming a plurality of holes, and the porous ceramic paint has functions of heat preservation, heat insulation and abatement of noise, and contains no organics and can adjust the sizes and distribution of air holes through the compositions of the binder and slurry, and the method provided in the invention has advantages of simple process, convenient operation, energy saving, non pollutant, low investment and low running cost.

Description

High-temperature oxidation resistant porous ceramic paint and preparation method thereof
Technical field
The present invention relates to a kind of ceramic coating and preparation method thereof, belong to the high-temperature oxidation-resistant material technical field.
Background technology
In the Aluminum Electrolysis Production process, carbon anode consumption comprises electrochemistry consumption, chemical depletion and machinery consumption etc., wherein by carbon anode and CO 2And O 2The caused chemical depletion of oxidizing reaction that takes place is the main reason of anode luxus consumption.In the production process of large-scale pre-baked aluminum electrolysis cell, adopt processing method usually, in the hope of reducing the anodic oxidation at anode top capping oxidation aluminium protective layer.But, because there are deficiencies such as tissue looseness, hole be big, inhomogeneous in protective layer of alumina, so it is limited to reduce the effect of the anode luxus consumption that causes because of anodic oxidation.The producer that also has in addition utilizes sol-gel method, form one deck alumina sol anti-oxidation composite coating on carbon anode surface, though this method has obtained antioxidant effect preferably, but because of the complicated process of preparation of coating, and cost is higher, and fails to be applied.Therefore, be necessary prior art is improved.
Summary of the invention
For solving the prior art above shortcomings, provide a kind of is binding agent with the aluminum phosphate to purpose of the present invention, is high-temperature oxidation resistant porous ceramic paint of main stuffing and preparation method thereof with the aluminum oxide just.
The present invention finishes by following technical proposal: a kind of high-temperature oxidation resistant porous ceramic paint is characterized in that it is made up of following raw materials by weight percentage:
Al(OH) 3 8~25%
H 3PO 4 30~60%
MgO 0.1~0.6%
SiO 2 1.0~2.0%
H 3BO 3 1.5~5.5%
Al 2O 3 6~30%
ZnO 0~4.0%
H 2O 10~35%
Dispersion agent 0~5%.
Described phosphoric acid employing concentration is 85% analytical pure phosphoric acid, perhaps technical pure phosphoric acid.
Described dispersion agent is a kind of in lemon three sour ammoniums or the poly amic acid or two kinds.
The effect of described main raw material is: Al 2O 3Physical strength height, hardness height, anticorrosive and chemical stability good are so be major ingredient with it; MgO can obviously shorten the set time of coating as solidifying agent; SiO 2Can make coating have the superior acid resistance energy, and the fusing point of coating is significantly reduced, be vitreousness, improve coating compactness; ZnO is a kind of fusing assistant, forms low melting point liquid phase sintering material at crystal boundary during thermal treatment, plays binding agent, eliminates pore and promotes the coating densification.
Described high-temperature oxidation resistant porous ceramic paint prepares by following method: with following raw materials by weight percentage:
Al(OH) 3 8~25%
H 3PO 4 30~60%
MgO 0.1~0.6%
SiO 2 1.0~2.0%
H 3BO 3 1.5~5.5%
Al 2O 3 6~30%
ZnO 0~4.0%
H 2O 10~35%
Dispersion agent 0~5%
Through the following step:
(1) 85% strong phosphoric acid is diluted to 45% phosphoric acid after, be heated to boiling, in ebullient phosphoric acid, add aluminium hydroxide Al (OH) 3Powder stirred 5~30 minutes under ℃ temperature of room temperature~150, made aluminum phosphate binder;
(2) with Al 2O 3, SiO 2, H 3BO 3, ZnO, MgO, water directly joins in the aluminum phosphate binder of step (1), under ℃ temperature of room temperature~150, stirred 10~30 minutes, adjust viscosity to 0.1~20Pas, pH value to 1.0~3.0 form stable jelly, just make high-temperature oxidation resistant porous ceramic paint;
Perhaps
(1) 85% strong phosphoric acid is diluted to 45% phosphoric acid after, be heated to boiling, in ebullient phosphoric acid, add aluminium hydroxide Al (OH) 3Powder stirred 5~30 minutes under ℃ temperature of room temperature~150, made aluminum phosphate binder;
(2) with Al 2O 3, SiO 2, H 3BO 3, after ZnO, MgO and the dispersant, add water and make uniform slurry;
(3) slurry with step (2) joins in the aluminum phosphate binder of step (1), adjusts viscosity to 0.1~20Pas, pH value to 1.0~3.0, gets high-temperature oxidation resistant porous ceramic paint.
The present invention has following advantage and effect: adopt the high-temperature oxidation resistant porous ceramic paint of such scheme preparation at high temperature the water of constitution in the aluminum phosphate binder can be evaporated, thereby form porous.After being coated in the coated article surface with this porous ceramic paint, can form have insulation, heat insulation and abate the noise the effect coating, the composition that this high-temperature oxidation resistant porous ceramic paint does not comprise organism and composition that can be by binding agent and slip is regulated the size and the distribution of pore, in addition, its technology of method provided by the invention is simple, and is easy to operate, energy-conservation, do not discharge pollutants, invest for a short time, running cost is low.
Embodiment
Below in conjunction with embodiment the present invention is described further.
Embodiment 1
Get material by following prescription:
Form gram
Al(OH) 3 12
H 3PO 4 50
MgO 0.30
SiO 2 1.20
H 3BO 3 3.5
Al 2O 3 9
ZnO 2
Water 20
Dispersion agent lemon three sour ammoniums 2
Through following method:
(1) 85% strong phosphoric acid is diluted to 45% phosphoric acid after, pour clean beaker into, heated and stirred after the phosphoric acid boiling, slowly adds aluminium hydroxide Al (OH) in the beaker that phosphoric acid is housed 3Powder stirs under 110 ℃ of temperature and made aluminum phosphate binder in 10 minutes.
(2) with Al 2O 3, SiO 2, H 3BO 3, ZnO, MgO be with after dispersion agent lemon three sour ammoniums mix, add entry and be prepared into uniform slurry;
(3) slurry with step (2) joins in the aluminum phosphate binder of step (1), adjusts viscosity to 0.1Pas and pH value to 3.0, obtains high-temperature oxidation resistant porous ceramic paint;
(4) with the ceramic coating brushing of step (3) behind the coated article surface, after in room temperature or loft drier, solidifying, promptly form the high-temperature oxidation resistant porous ceramic coating on the coated article surface.
Embodiment 2
Get material by following prescription:
Form gram
Al(OH) 3 24
H 3PO 4 30
MgO 0.6
SiO 2 2
H 3BO 3 5.4
Al 2O 3 20
Water 18
Through following method:
(1) 85% strong phosphoric acid is diluted to 45% phosphoric acid after, pour clean beaker into, heated and stirred; After the phosphoric acid boiling, in the beaker that phosphoric acid is housed, slowly add aluminium hydroxide Al (OH) 3Powder stirs under the room temperature and made aluminum phosphate binder in 30 minutes;
(2) with Al 2O 3, H 3BO 3, MgO, SiO 2, water directly joins in the aluminum phosphate binder of step (1), at room temperature, stirs 30 minutes, adjusts viscosity to 20Pas, pH value to 1.0 forms stable jelly, just makes high-temperature oxidation resistant porous ceramic paint;
(3) ceramic coating with step (2) is applied to by the thing surface, after solidifying in room temperature or loft drier, promptly forms the high-temperature oxidation resistant porous ceramic coating on the coated article surface.
Embodiment 3
Get material by following prescription:
Form gram
Al(OH) 3 8
H 3PO 4 40
MgO 0.1
SiO 2 1
H 3BO 3 1.9
Al 2O 3 30
ZnO 4
Water 10
Dispersion agent lemon three sour ammoniums 5
Through following method:
(1) 85% strong phosphoric acid is diluted to 45% phosphoric acid after, pour clean beaker into, heated and stirred after the phosphoric acid boiling, slowly adds aluminium hydroxide Al (OH) in the beaker that phosphoric acid is housed 3Powder stirs under 80 ℃ of temperature and made aluminum phosphate binder in 20 minutes.
(2) with Al 2O 3, SiO 2, H 3BO 3, ZnO, MgO be with after water mixes, add the dispersion agent poly amic acid and be prepared into uniform slurry;
(3) slurry with step (2) joins in the aluminum phosphate binder of step (1), adjusts viscosity to 10Pas and pH value to 2.0, obtains high-temperature oxidation resistant porous ceramic paint;
(4) with the ceramic coating brushing of step (3) behind the coated article surface, after in room temperature or loft drier, solidifying, promptly form the high-temperature oxidation resistant porous ceramic coating on the coated article surface.

Claims (4)

1, a kind of high-temperature oxidation resistant porous ceramic paint is characterized in that it is made up of following raw materials by weight percentage:
Al(OH) 3 8~25%
H 3PO 4 30~60%
MgO 0.1~0.6%
SiO 2 1.0~2.0%
H 3BO 3 1.5~5.5%
Al 2O 3 6~30%
ZnO 0~4.0%
H 2O 10~35%
Dispersion agent 0~5%.
2, high-temperature oxidation resistant porous ceramic paint according to claim 1 is characterized in that described phosphoric acid employing concentration is 85% analytical pure phosphoric acid, perhaps technical pure phosphoric acid.
3, high-temperature oxidation resistant porous ceramic paint according to claim 1 is characterized in that described dispersion agent is a kind of in lemon three sour ammoniums or the poly amic acid or two kinds.
4, a kind of preparation method of high-temperature oxidation resistant porous ceramic paint as claimed in claim 1 is characterized in that following raw materials by weight percentage:
Al(OH) 3 8~25%
H 3PO 4 30~60%
MgO 0.1~0.6%
SiO 2 1.0~2.0%
H 3BO 3 1.5~5.5%
Al 2O 3 6~30%
ZnO 0~4.0%
H 2O 10~35%
Dispersion agent 0~5%
Through the following step:
(1) 85% strong phosphoric acid is diluted to 45% phosphoric acid after, be heated to boiling, in ebullient phosphoric acid, add aluminium hydroxide Al (OH) 3Powder stirred 5~30 minutes under ℃ temperature of room temperature~150, made aluminum phosphate binder;
(2) with Al 2O 3, SiO 2, H 3BO 3, ZnO, MgO, water directly joins in the aluminum phosphate binder of step (1), under ℃ temperature of room temperature~150, stirred 10~30 minutes, adjust viscosity to 0.1~20Pas, pH value to 1.0~3.0 form stable jelly, just make high-temperature oxidation resistant porous ceramic paint;
Perhaps
(1) 85% strong phosphoric acid is diluted to 45% phosphoric acid after, be heated to boiling, in ebullient phosphoric acid, add aluminium hydroxide Al (OH) 3Powder stirred 5~30 minutes under ℃ temperature of room temperature~150, made aluminum phosphate binder;
(2) with Al 2O 3, SiO 2, H 3BO 3, ZnO, MgO be with after water mixes, add dispersion agent and make uniform slurry;
(3) slurry with step (2) joins in the aluminum phosphate binder of step (1), adjusts viscosity to 0.1~20Pas, pH value to 1.0~3.0, gets high-temperature oxidation resistant porous ceramic paint.
CN2008100588179A 2008-08-15 2008-08-15 High-temperature oxidation resistant porous ceramic paint and manufacture method thereof Expired - Fee Related CN101343193B (en)

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CN101343193B CN101343193B (en) 2011-07-06

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102167589A (en) * 2011-01-12 2011-08-31 辽宁大学 Boron carbide ceramic coating slurry and application thereof
CN103642284A (en) * 2013-12-12 2014-03-19 江西恒大高新技术股份有限公司 High-temperature anti-oxidation coating of high-temperature graphite electrode
CN105924215A (en) * 2016-05-04 2016-09-07 山东理工大学 Method for preparing lightweight porous aluminum phosphate-sillimanite ceramic balls
CN105924217A (en) * 2016-05-04 2016-09-07 山东理工大学 Method for preparing lightweight porous magnesium phosphate-aluminum phosphate ceramic balls
CN105924216A (en) * 2016-05-04 2016-09-07 山东理工大学 Method for preparing lightweight porous aluminum phosphate-zirconium silicate ceramic balls
CN105967736A (en) * 2016-05-04 2016-09-28 山东理工大学 Preparation method of lightweight porous aluminum phosphate-silicon nitride ceramic balls
CN107382379A (en) * 2017-07-28 2017-11-24 北京玻钢院复合材料有限公司 The preparation method of ceramic fibre with aluminum phosphate coatings
CN116462502A (en) * 2022-10-04 2023-07-21 汶川县神州锆业科技有限公司 High-temperature-resistant and electric corrosion-resistant method for special equipment

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1035835A (en) * 1988-03-16 1989-09-27 中国科学院化工冶金研究所 Antioxidant protective paint for carbon product
CN100577748C (en) * 2005-03-30 2010-01-06 上海衡峰氟碳材料有限公司 A kind of inorganic ceramic paint

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102167589A (en) * 2011-01-12 2011-08-31 辽宁大学 Boron carbide ceramic coating slurry and application thereof
CN102167589B (en) * 2011-01-12 2013-08-14 辽宁大学 Boron carbide ceramic coating slurry and application thereof
CN103642284A (en) * 2013-12-12 2014-03-19 江西恒大高新技术股份有限公司 High-temperature anti-oxidation coating of high-temperature graphite electrode
CN105967736A (en) * 2016-05-04 2016-09-28 山东理工大学 Preparation method of lightweight porous aluminum phosphate-silicon nitride ceramic balls
CN105924217A (en) * 2016-05-04 2016-09-07 山东理工大学 Method for preparing lightweight porous magnesium phosphate-aluminum phosphate ceramic balls
CN105924216A (en) * 2016-05-04 2016-09-07 山东理工大学 Method for preparing lightweight porous aluminum phosphate-zirconium silicate ceramic balls
CN105924215A (en) * 2016-05-04 2016-09-07 山东理工大学 Method for preparing lightweight porous aluminum phosphate-sillimanite ceramic balls
CN105924215B (en) * 2016-05-04 2018-03-30 山东理工大学 A kind of preparation method of light porous aluminum phosphate sillimanite Ceramic Balls
CN105924216B (en) * 2016-05-04 2018-03-30 山东理工大学 A kind of preparation method of light porous aluminum phosphate-Zirconium silicate ceramic ball
CN105924217B (en) * 2016-05-04 2018-03-30 山东理工大学 A kind of preparation method of light porous magnesium phosphate-aluminum phosphate Ceramic Balls
CN105967736B (en) * 2016-05-04 2018-06-29 山东理工大学 A kind of preparation method of light porous aluminum phosphate-silicon nitride ceramic ball
CN107382379A (en) * 2017-07-28 2017-11-24 北京玻钢院复合材料有限公司 The preparation method of ceramic fibre with aluminum phosphate coatings
CN116462502A (en) * 2022-10-04 2023-07-21 汶川县神州锆业科技有限公司 High-temperature-resistant and electric corrosion-resistant method for special equipment

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