CN101342693A

CN101342693A - Power tool

Info

Publication number: CN101342693A
Application number: CNA2007100240594A
Authority: CN
Inventors: 钟红风; 张士松
Original assignee: Positec Power Tools Suzhou Co Ltd
Current assignee: Positec Power Tools Suzhou Co Ltd
Priority date: 2007-07-12
Filing date: 2007-07-12
Publication date: 2009-01-14
Anticipated expiration: 2027-07-12
Also published as: CN101342693B; WO2009006845A1

Abstract

The present invention relates to a power tool which comprises a casing, a working shaft, a power source, a satellite gear retarding mechanism with an annular gear, a pressing mechanism used for pressing and fixing the annular gear, an impact mechanism realizing the function of an impact spanner, an impact switching component for selecting and controlling the function of the impact spanner, a percussion mechanism realizing the function of an impact drill, a percussion switching component for selecting and controlling the function of the impact drill and a mode adjusting component which is installed at the casing and can be matched with the pressing mechanism, the impact switching component and the percussion switching component at the same time. The mode adjusting component is adjusted to select a clutch mode, an impact mode, a drilling mode and a percussion mode, so as to relatively realize the function of an electric screwdriver, the function of the impact spanner, the function of an electric drill and the function of the impact drill. The power tool reduces the quantity of the components, simplifies the complexity of the structure, reduces the production and manufacturing cost and also improves the reliability of the tool at the same time.

Description

Power tool

Technical field

The present invention relates to a kind of power tool, relate in particular to a kind of drill gun class power tool of selecting the multiple function that realizes.

Background technology

Bore in the class power tool existing robbing, generally include impact wrench, electric drill, electric screw driver and percussion drill.

Impact wrench is to be used for bolt is tightened to workpiece.Generally include the output shaft that drives by motor rotation on its structure, the impact block that is connected by helicla flute and ball with output shaft and be positioned at the working shaft that impact block the place ahead and impact block cooperate by end tooth.Also be provided with impact spring at the impact block rear, its compressing impact block makes impact block continue the reliable fit of maintenance and working shaft.In the course of work, rotatablely moving of output shaft directly outputs to bolt so that bolt is screwed on the workpiece by impact block and working shaft.In rundown process, the load on the working shaft increases gradually, when load surpasses predetermined value, by the rolling of ball in helicla flute, impact block with respect to working shaft axially towards motor movement, and compression spring thereafter simultaneously.When the end tooth disengaging cooperation moment of impact block and working shaft, under the effect of impact spring, impact block axially travels forward and hit working shaft on direction of rotation, makes working shaft continue to screw bolt on direction of rotation.So move in circles, hit, guarantee that bolt finally tightens on the workpiece by impact block is constantly intermittent.

Electric screw driver is to be used for screw-driving to workpiece.It generally includes the safety clutch structure, and this clutch is made of clutch driving link and driven member, and driving link and reduction gearing are one, and the driven member rotation is fixed in the casing and can moves axially with respect to casing.One working spring acts on the end face tooth of driving link by driven member, makes driving link fixing and then can make the screwdriver rotation by transmitting torque on direction of rotation.During operation, the torque of motor is delivered to screwdriver by planetary gear reducing mechanism, makes it rotation, and driver bit and head of screw groove cooperate, thereby screw is tightened rapidly.Along with screw-driving, the moment of resistance that is subjected on the driving link increases sharply, and produce an axial thrust by end tooth, after the moment of resistance surpasses the dropout preset value, this axial thrust forces the further forward compression work spring of driven member and breaks away from driving link, be driven in rotation lose the support of driven member spare when driving link after, thereby planetary gear reducing mechanism no-output, driving link also has the trend of rotating with motor output shaft, engagement again under the restoring force effect of working spring subsequently, so go round and begin again, screw no longer is subjected to torsional interaction, and motor is still rotating.By this structure, the screw of tightening had both reached the regulation pulling force, again can be by drawing crack, and motor can not produce overload, stall yet, damages or burn.

Percussion drill mainly is to be used for punching on the workpiece of fragile material, and it has percussion mechanism, and this percussion mechanism is made up of moving cam and quiet cam that opposing end surface has canine tooth shape tooth.Moving cam is installed in the working shaft middle part, and quiet cam is fixed on the casing, is provided with spring between the dynamic and static cam and is used for making both to be separated from each other.When carrying out percussive drilling, drill bit vertically is pressed onto on the surface of the work, and is axially applying suitable pressure, the elastic force that overcomes spring like this is meshing with each other dynamic and static cam, starter motor, and the torque of motor is arrived working shaft by dynamic and static gear transmission.Working shaft can be to producing axial backward a thrust with the relatively-stationary quiet cam of casing in rotary course, moves after making percussion drill, when moving cam forwards the engaging tooth drop out of gear to, moves the distance of a tooth depth behind the percussion drill.Drop out of gear is instantaneous, and the axial force that adds owing to continuing makes quiet cam impact moving cam rapidly with percussion drill, thereby surface of the work is produced strong wallop.So go round and begin again, just produced the compound motion that the rotation that continues adds impact.Fragile material is broken under brute force is repeatedly impacted, and along with the rotation of drill bit, chip is discharged by drill groove, so get the hole on masonry, concrete component.

Electric drill is to be used for holing on workpiece, and in operation process, auger spindle rotates constantly.Usually, the user need carry out dissimilar operations when carrying out operation, as the turn of the screw, stubborn bolt, boring etc.So, need the user to prepare the electric tool of number of different types, also will constantly more bring and operate and to bother very much.

U.S. publication application US 2005/0199404A1 has disclosed a kind of power tool that can realize impact wrench and electric drill function on a kind of instrument simultaneously.This power tool locks both simultaneously by function switching mechanism (function change-over switch 33 shown in this patent application Fig. 1 and Fig. 4 and connector 25) on the excircle of impact block (7) and working shaft (8) makes impact block and working shaft keep relative fixed, thereby realize that the impact wrench function is to the electric drill function conversion, by this structure, the user only needs the regulatory function change-over switch just can be in the switching that realizes on the same instrument between impact wrench function and electric drill function.European patent application EP 1050381A2 has disclosed the another kind of power tool that has impact wrench function and electric drill function simultaneously.This power tool is by the function switching mechanism (label 15 in this patent application accompanying drawing, 16,24,35,36) on the axis of impact block (5) and working shaft (6), lock both simultaneously and make impact block and working shaft keep relative fixed, thereby realize of the conversion of impact wrench function to electric drill.Yet, the connector that the electric tool of above-mentioned U.S. Patent Application Publication uses is a larger-size circular sleeve, thereby the overall volume of this electric tool is increased, improved manufacturing cost, and the function switching mechanism of the disclosed electric tool of above-mentioned european patent application need cooperate realization by a plurality of elements, its complex structure makes reliability reduce thus.

U.S. publication application US 2005/0199404A1 has also further disclosed four functions that further realize electric screw driver and percussion drill function on the basis of realizing impact wrench and electric drill function and has bored.This four function is bored and has been comprised the beater mechanism of realizing impact wrench, realize the clutch configuration of electric screw driver, with the shock structure of realizing the percussion drill function, and comprised that the conflicting model switch piece is used for the function of switching shock spanner, the clutch mode switch piece is used to switch the function of electric screw driver, and the vibrating mode switch piece is used for the function that switching shock bores, be provided with in addition a common button can link simultaneously control these three switch pieces, like this, as long as just can selecting a ground, this common button of operation realizes the impact wrench function, or electric drill function, or electric screw driver function, or percussion drill function.Yet this four functions are bored various, the complex structure of member, increase the degree of difficulty of making, and reliability is reduced.

Summary of the invention

The invention provides a kind of power tool, it can optionally realize impact wrench by regulating an independent member, functions such as electric drill, electric screw driver or percussion drill, and its implementation structure is comparatively simple, is convenient to manufacture, and reliability is higher simultaneously.

For achieving the above object, technical scheme of the present invention is: a kind of power tool, and it comprises:

Casing, it has can be near the leading section of workpiece work;

Working shaft towards the leading section extension of casing, and can connect with external working head;

Power source is arranged in the casing, and outputting rotary power;

Planetary gear reducing mechanism, be arranged between power source and the working shaft, the rotation output of power source is delivered on the working shaft, this planetary gear reducing mechanism comprises ring gear, and described ring gear has the restriction rotation status that the load of the rotatable state that can be driven in rotation and working shaft all can't be driven in rotation when much when the load of working shaft reaches preset value;

Pressing mechanism is used to push and fixing ring gear;

Beater mechanism, it comprises:

The active impact block, by the output shaft rotation driving of planetary gear reducing mechanism,

Passive impact block can and be driven in rotation with active impact block engagement, and described passive impact block is located on the working shaft and rotation drives working shaft, and described passive impact block can be with respect to the working shaft axially-movable,

Wherein said active impact block selectively breaks away from engagement with passive impact block when the suffered load of working shaft increases to particular value, and then under the rotation of output shaft drives, mesh again with passive impact block again, thereby on direction of rotation, working shaft is imposed intermittent impact;

Impact switch piece, it selectively limits passive impact block and does axially-movable with respect to working shaft, thereby but make beater mechanism can mutually out-of-gear impact conditions initiatively and between the passive impact block and active and passive impact block between can't switch between the mutual out-of-gear restriction impact conditions all the time;

The pattern regulating part is installed on the casing, and it cooperates with the impact switch piece movingly orders about the duty of impacting switch piece switching shock mechanism, and meanwhile, the pattern regulating part cooperates the duty of controlling ring gear movingly with pressing mechanism;

Wherein, make this power tool can select one in the following mode of operation to carry out work by regulating the pattern regulating part:

Clutch mode, beater mechanism is in the restriction impact conditions under this pattern, and simultaneously, ring gear is in rotatable state;

Conflicting model, but beater mechanism is in impact conditions under this pattern, and simultaneously, ring gear is in the restriction rotation status;

Drill mode, beater mechanism is in the restriction impact conditions under this pattern, and simultaneously, ring gear is in the restriction rotation status.

As a further improvement on the present invention, this power tool also comprises:

Percussion mechanism, it imposes axial vibrations to working shaft;

The vibrations switch piece, but cooperate with percussion mechanism and percussion mechanism can imposed the vibrating state of axial vibrations and can't switch between working shaft imposes the restriction vibrating state of axial vibrations to working shaft;

Wherein the pattern regulating part can cooperate the duty of switching percussion mechanism with the vibrations switch piece, and by at the outside adjusting pattern of casing regulating part this power tool further being selected:

Vibrating mode, beater mechanism is in the restriction impact conditions under this pattern, and ring gear is in the restriction rotation status, but percussion mechanism is in vibrating state.

Casing, it has can be near the leading section of workpiece work;

Power source is arranged in the casing, and outputting rotary power;

Planetary gear reducing mechanism is arranged between power source and the working shaft, the rotation of power source exported be delivered on the working shaft, thus rotatable driving working head;

Beater mechanism, it comprises:

Percussion mechanism, it imposes axial vibrations to working shaft;

The pattern regulating part is installed on the casing, and it cooperates with the impact switch piece movingly orders about the duty of impacting switch piece switching shock mechanism, cooperates the duty of ordering about vibrations switch piece switching percussion mechanism simultaneously with the vibrations switch piece;

Wherein, can make this power tool select one in the following mode of operation to carry out work by regulating the pattern regulating part:

Conflicting model, but beater mechanism is in impact conditions under this pattern, and simultaneously, percussion mechanism is in the restriction vibrating state;

Drill mode, beater mechanism is in the restriction impact conditions under this pattern, and simultaneously, percussion mechanism is in the restriction vibrating state;

Vibrating mode, beater mechanism is in the restriction impact conditions under this pattern, and simultaneously, but percussion mechanism is in vibrating state.

Casing, it has can be near the leading section of workpiece work;

Power source is arranged in the casing, and outputting rotary power;

Pressing mechanism, it comprises axial elasticity spare, the axial elasticity of pressing mechanism by its axial elasticity spare is out of shape to be pushed and fixing ring gear, described axial elasticity spare has axial critical length, when the axial dimension of axial elasticity spare during greater than axial critical length, ring gear is in rotatable state, and when the axial dimension of axial elasticity spare during less than axial critical length, ring gear is in the restriction rotation status;

Beater mechanism, it imposes intermittent impact to working shaft on direction of rotation;

Impact switch piece, beater mechanism is switched can imposing intermittent impact conditions of impacting on the direction of rotation to working shaft and can't impose working shaft on the direction of rotation between the restriction impact conditions of intermittent impact;

The pattern regulating part is installed on the casing and rotatable operation, and described pattern regulating part cooperates to come the duty of switching shock mechanism simultaneously in rotation with the impact switch piece, and cooperates the duty of switching ring gear simultaneously with pressing mechanism; Described pattern regulating part has the different anglecs of rotation, can distinguish corresponding different mode of operations, wherein:

The corresponding clutch mode of first anglec of rotation, beater mechanism is in the restriction impact conditions under this pattern, and simultaneously, ring gear is in rotatable state;

The corresponding conflicting model of second anglec of rotation, but beater mechanism is in impact conditions under this pattern, and simultaneously, ring gear is in the restriction rotation status;

The corresponding drill mode of the 3rd anglec of rotation, beater mechanism is in the restriction impact conditions under this pattern, and simultaneously, ring gear is in the restriction rotation status.

As a further improvement on the present invention, above-mentioned first anglec of rotation comprises two at least, and respective shaft imposes on the axial compressive force of ring gear during at different axial dimension to elastic component respectively, and this axial compressive force is corresponding with the preset value of working shaft load; When the load of working shaft surpassed described first anglec of rotation corresponding preset value, ring gear overcame the axial compressive force of axial elasticity spare this moment and is driven in rotation.

Casing, it has can be near the leading section of workpiece work;

Power source is arranged in the casing, and outputting rotary power;

Pressing mechanism is used to push and fixing ring gear;

Percussion mechanism, it imposes axial vibrations to working shaft;

The pattern regulating part, be installed on the casing, it cooperates with the impact switch piece movingly orders about the duty of impacting switch piece switching shock mechanism, cooperate simultaneously the duty of controlling ring gear movingly with pressing mechanism, cooperate with the vibrations switch piece simultaneously and order about the duty that the vibrations switch piece switches percussion mechanism;

Clutch mode, beater mechanism is in the restriction impact conditions under this pattern, and ring gear is in rotatable state, and percussion mechanism is in the restriction vibrating state;

Conflicting model, but beater mechanism is in impact conditions under this pattern, ring gear is in the restriction rotation status, and percussion mechanism is in the restriction vibrating state;

Drill mode, beater mechanism is in the restriction impact conditions under this pattern, and ring gear is in the restriction rotation status, and percussion mechanism is in the restriction vibrating state;

Vibrating mode, beater mechanism is in the restriction impact conditions under this pattern, and ring gear is in the restriction rotation status, but percussion mechanism is in vibrating state; And

Wherein under clutch mode, the pattern regulating part has the primary importance inequality and the second place at least, comes respectively the corresponding preset value that makes ring gear be driven in rotation the different working shaft load that reaches of requiring.

Compared with prior art, the invention has the beneficial effects as follows: power tool of the present invention is provided with respect to the independently passive impact block of working shaft, limit passive impact block and move with the active impact block or remove this restriction by impacting switch piece, thus the switching of realization impact wrench function and electric drill function; And on this basis in conjunction with the realization and the switching mechanism of electric screw driver, perhaps/and the realization and the switching mechanism of percussion drill, thereby realized three function drill guns or four function drill guns.By this set, make structure comparatively simple, be convenient to manufacture.

In addition, the switching of the clutch mode of power tool of the present invention does not need to be provided with separately switch piece, and only need control by the axial dimension of pressing spring and can realize switching by regulating the pattern regulating part, and can also realize the threading off control of moment of torsion of pattern regulating part.By this set, reduced the quantity of member, the complexity that simplifies the structure has reduced the cost of manufacturing, and makes the reliability that has also improved instrument simultaneously.

Description of drawings

Fig. 1 is the stereogram in power tool one specific embodiment of the present invention.

Fig. 2 is the three-dimensional exploded view of the power tool among Fig. 1.

Fig. 3 is the three-dimensional exploded view of the operating component of Fig. 2 medium power instrument.

Fig. 4 is the stereogram at another visual angle of the pattern regulating part of Fig. 3 medium power instrument.

Fig. 5 a is that operating component is along the cross-sectional schematic of A-A line direction among Fig. 2, and wherein power tool is selected clutch mode work, and is to move at lower-speed state.

Fig. 5 b is that operating component is along the cross-sectional schematic of B-B line direction among Fig. 2, and wherein power tool is selected clutch mode work, and is to move at lower-speed state.

Fig. 5 c is similar to Fig. 5 a, but this moment, power tool was to move at fast state.

Fig. 5 d is similar to Fig. 5 b, but this moment, power tool was to move at fast state.

Fig. 5 e is that operating component impacts the usual section that switches the regulating tank that is in the pattern regulating part along the cross-sectional schematic of E-E line direction among Fig. 5 a under this pattern.

Fig. 5 f is that operating component is along the cross-sectional schematic of F-F line direction among Fig. 5 a, and the pattern regulating part does not cooperate as yet with the vibrations switch piece under this pattern.

Fig. 6 a is that operating component is along the cross-sectional schematic of A-A line direction among Fig. 2, and wherein power tool is selected conflicting model work, and the suffered load torque of working shaft is lower, initiatively and passive impact block break away from cooperation as yet.

Fig. 6 b is that operating component is along the cross-sectional schematic of B-B line direction among Fig. 2, and wherein power tool is selected conflicting model work, and the suffered load torque of working shaft is lower, initiatively and passive impact block break away from cooperation as yet.

Fig. 6 c is similar to Fig. 6 a, but the suffered load torque of working shaft this moment is higher, initiatively and passive impact block broken away from cooperation.

Fig. 6 d is similar to Fig. 6 b, but the suffered load torque of working shaft this moment is higher, initiatively and passive impact block broken away from cooperation.

Fig. 6 e is that operating component impacts the sudden change section that switch piece is in the regulating tank of pattern regulating part along the cross-sectional schematic of E-E line direction among Fig. 6 a under this pattern.

Fig. 6 f is that operating component is along the cross-sectional schematic of F-F line direction among Fig. 6 a, and the pattern regulating part does not cooperate as yet with the vibrations switch piece under this pattern.

Fig. 7 a is that operating component is along the cross-sectional schematic of A-A line direction among Fig. 2, and wherein power tool is selected drill mode work, and the suffered load torque of working shaft is lower, and initiatively impact block does not begin to retreat as yet.

Fig. 7 b is that operating component is along the cross-sectional schematic of B-B line direction among Fig. 2, and wherein power tool is selected drill mode work, and the suffered load torque of working shaft is lower, and initiatively impact block does not begin to retreat as yet.

Fig. 7 c is similar to Fig. 7 a, but the suffered load torque of working shaft this moment is higher, and passive impact block retreats with the active impact block.

Fig. 7 d is similar to Fig. 7 b, but the suffered load torque of working shaft this moment is higher, and passive impact block retreats with the active impact block.

Fig. 7 e is that operating component impacts the usual section that switch piece reenters the regulating tank of pattern regulating part along the cross-sectional schematic of E-E line direction among Fig. 7 a under this pattern.

Fig. 7 f is that operating component is along the cross-sectional schematic of F-F line direction among Fig. 7 a, and the pattern regulating part has just begun to contact with the vibrations switch piece under this pattern.

Fig. 8 a is that operating component is along the cross-sectional schematic of A-A line direction among Fig. 2, and wherein power tool is selected vibrating mode work.

Fig. 8 b is that operating component is along the cross-sectional schematic of B-B line direction among Fig. 2, and wherein power tool is selected vibrating mode work.

Fig. 8 c is that operating component impacts the usual section that switch piece is positioned at the regulating tank of pattern regulating part along the cross-sectional schematic of E-E line direction among Fig. 8 a under this pattern.

Fig. 8 d is that operating component is along the cross-sectional schematic of F-F line direction among Fig. 7 a, and the pattern regulating part cooperates in direction of rotation with the vibrations switch piece under this pattern.

Fig. 9 is each function and each dropout moment of torsion gear of pattern regulating part outer surface and the expansion schematic diagram of being located at the regulating tank in the pattern regulating part, and the curve map of pressing pressing spring axial change in size in pattern regulating part rotary course of pressing mechanism.

The specific embodiment

Fig. 1 to shown in Figure 9 be a specific embodiment of power tool of the present invention, in this embodiment, power tool is one or four function drill guns, it selectively realizes impact wrench function, electric drill function, electric screw driver function and percussion drill function.As Fig. 1 and shown in Figure 2, this power tool 100 comprises casing 30, power brick 40 and operating component 10.Casing 30 is closed up by screw by symmetrical two and half housings and assembles, its have horizontal component 31 and with the handle portion 32 of horizontal component approximate vertical.Be provided with press button 50 on the top of handle portion 32, power brick 40 removably is plugged into the bottom of casing handle portion 32, and operating component 10 partial fixings are housed in the horizontal component 31 of casing 30.Cooperate with reference to shown in Figure 3, operating component 10 by after forward (left side with drawing is the back) comprise motor 21 successively, planetary gear reducing mechanism 11, safety clutch mechanism when realizing the electric screw driver function, pressing mechanism, be used to realize the beater mechanism of impact wrench function, be used to realize the percussion mechanism of percussion drill function, extend the working shaft 16 of casing front end, and the hammer 17 that is set in the working shaft front end, this hammer 17 is used for the different working head (not shown) of difference clamping when power tool is realized difference in functionality, as clamping fastener head when realizing the impact wrench function, clamping fluted drill when worker's brill and percussion drill function are built in clamping when realizing the electric drill function, clamping driver bit when realizing the electric screw driver function.

With reference to shown in Figure 3, motor has motor casing 211 and by the extended motor shaft 212 of motor casing front end.One connects cover 22 is fixedly attached to the front end of motor casing 211 by screw (not shown), and motor shaft 212 extends into to connect and covers in 22.One gear-box 23 is fixed on the front end that connects cover 22, is used to accommodate planetary gear reducing mechanism.Gear-box 23 the place aheads axial restraint successively are connected with a middle cover 24 and a fore shell 26, are used to select to realize the pattern regulating part 25 outer middle covers 24 that cover on of each mode of operation, are connected with casing 30 with fore shell 26 respectively before and after it.

Also cooperate with reference to shown in Fig. 5 a, the 5b with reference to Fig. 3, planetary gear reducing mechanism is arranged on and connects in cover 22 and the gear-box 23.In the present embodiment, this gear reduction has the double reduction system, it comprises first order deceleration system of being made up of first planetary gear set 111, first ring gear 113 and first planet carrier 112 and the second level deceleration system of being made up of second planetary gear set 114, second ring gear 116 and second planet carrier 115.Each planetary gear set comprises the several rows star-wheel on the support that is arranged on corresponding planet carrier.Motor shaft 212 lies along the central authorities of some first planetary gears 111 and meshes with each first planetary gear, and the periphery gear of some first planetary gears 111 and the engagement of first ring gear, 113 internal tooths, and the external tooth 1131 of first ring gear 113 makes both relative fixed with internal tooth 221 engagements that are connected cover 22; First planet carrier, 112 front ends have protruded out a sun gear 1122, it lies along the central authorities of some second planetary gears 114 and meshes with each second planetary gear 114, and the engagement of the internal tooth of some second planetary gears 114 and second ring gear 116, second ring gear 116 is pressed pushing of mechanism and fixes with respect to casing 30; When motor 21 moves like this, motor shaft 212 drives first planetary gear 111 and turns round in first ring gear 113, so the rotating speed of motor 21 outputs is exported by sun gear 1122 by first order deceleration system, in like manner, sun gear 1122 is exported by the extended output shaft 1151 of second planet carrier, 115 front end one by second level deceleration system as the rotation input.In the present embodiment, reducing gear is made of the double reduction system and obtains the output speed wanted, in other embodiments, looks the rotating speed of required output, reducing gear can include only the one-level deceleration system, also can comprise three grades or multi-stage speed-reducing system more.

Pressing mechanism is used for axially pushing second ring gear 116 is fixed in the casing 30 it.Pressing mechanism is arranged in the gear-box 23, and it comprises that by pressure ring 131 and axial elasticity spare in the present embodiment, this axial elasticity spare is that spirality is by pressing spring 132.Press pressure ring 131 and directly cooperate with second ring gear 116, all convexing with on both opposing end faces can intermeshing some oblique double wedge 1311,1161.Oblique double wedge is that the field of conjugate action of tooth favours the end face setting.Different with second ring gear 116 is, goes out some protruding keys 1312 by the periphery radial projection of pressure ring 131, can correspondingly be contained in to be arranged in the keyway 232 that extends vertically gear-box 23 inboards.By this set, make to be fixed in the casing 30 by pressure ring 131 rotations, can only move vertically with respect to casing, and second ring gear 116 with press pressure ring 131 break away from mesh after, not only can move vertically, can also in casing 30, rotate.Radial symmetric is provided with a pair of gathering sill 231 that extends vertically on the outer peripheral face of gear-box 23, and pair of push rods 134 is corresponding to be housed in the gathering sill 231 and slippages within it.The outer surface of push rod 134 radially convexes with external screw thread piece 1341.Be provided with an annular pad 133 at push rod 134 with by 132 of pressing springs, this pad 133 is housed in the gear-box 23, and part radially stretches in the gathering sill 231, push rod 134 is in gathering sill 231 axially in backward the slipping like this, by this pad 133 thrust is delivered to by on the pressing spring 132, and further makes itself and casing 30 keep relative fixed by compress second ring gear 116 by pressure ring 131.

Also cooperate with reference to shown in Fig. 5 a and the 5b with reference to Fig. 4, pattern regulating part 25 is the dome shape, be provided with internal thread 251 in its rear inner surface depression, can with 1341 corresponding cooperations of external screw thread piece of push rod 134, like this, can make push rod 134 axially-movables by rotation adjusting pattern regulating part 25, thereby the axial dimension of pressing spring 132 is pressed in compression, regulated axial pressing force by 131 pairs second ring gears 116 of pressure ring with this.In the present embodiment, clutch mechanism is made up of second ring gear 116 and pressing mechanism, and wherein second ring gear 116 constitutes the driving link of clutch, and pressing mechanism then constitutes the driven member of clutch.Second ring gear 116 has the trend of rotation under the driving of motor 21, but owing to is subjected to can't being driven by the restriction of pressure ring 131.When working shaft 16 suffered load torques increase gradually, the also corresponding increase of rotation torque of motor output, thus, the axial double wedge 1161 of second ring gear 116 is applied to by the torsion on the axial double wedge 1311 of pressure ring 131 and also increases thereupon; When the axial thrust load of this torsion when pressing the elasticity pressing force that pressing spring 132 produces, is pushed away before axially and break away from by pressure ring 131 and cooperate, thereby second ring gear 116 is driven in rotation with second ring gear 116.It should be noted that if be compressed to axial critical length (showing as Fig. 9) when following by the axial dimension of pressing spring 132 no matter the suffered load of working shaft 16 is much, second ring gear 113 can not be driven in rotation.Axial critical length by pressing spring 132 equals the tooth depth that its axial minimum length that is compressed fully adds the axial double wedge 1161 of second ring gear.That is to say, when being compressed to less than axial critical length by push rod 134 by pressing spring 132, even second ring gear 116 imposes on torsion component in the axial direction by pressure ring 131 greater than the pressing force by pressing spring 132, but retreating into when being compressed fully by pressing spring 132 by pressure ring 131, still can not break away from engagement, thereby second ring gear 116 can't be driven in rotation all the time with second ring gear 116.

With reference to Fig. 3, cooperate simultaneously with reference to shown in Fig. 6 a, the 6b, beater mechanism is arranged in gear-box 23 and the middle cover 24, and it comprises the active impact block 141 that is set on the output shaft 1151, be located at impact spring 144 behind the impact block initiatively, be positioned at the spin helicla flute mechanism of initiatively impact block 141 and output shaft 1151 joints and can be set in passive impact block 142 on the working shaft 16 axially slidably.Wherein interior spin helicla flute mechanism is included in the external spiral groove 1461 that output shaft 1151 surfaces are recessed to form, the spin 1462 that can in external spiral groove 1461, roll, be steel ball in the present embodiment and be located at the inner spiral groove 1412 that impact block 141 inner rings initiatively are used to accommodate spin.Initiatively axially convex with a pair of straight-tooth piece 1411 forward on the front end face of impact block 141.The straight-tooth piece is meant that the field of conjugate action of tooth piece is vertical substantially with end face.Between the impact spring 144 and second planet carrier 115, be provided with pad 143.Circumferential row is shown some keyways 1421 on the inner ring of passive impact block 142, can correspondingly accommodate the some protruding key 161 that is formed on the working shaft 16, by this structure, can make passive impact block 142 with working shaft 16 rotations, passive impact block 142 can be done axially-movable with respect to working shaft 16 simultaneously.Certainly for what those of ordinary skill in the art can expect easily be, keyway and protruding key also can exchange setting, are about to keyway and are arranged on the working shaft, and protruding key is arranged on the passive impact block.Passive impact block 142 is axially protruding out a pair of straight-tooth piece 1422 backward on the rear end face of active impact block 141, it can mesh on direction of rotation with the straight-tooth piece 1411 of active impact block.Passive impact block 142 is provided with a stopper slot 1423 in the excircle upper edge radial depressions of closing on its front end.Beater mechanism also comprises a pressuring piece 145, and in the present embodiment, pressuring piece is a helical spring, its rear end and passive impact block 142 against, its front end is resisted against on the inwall of middle cover 24.Certainly, this pressuring piece 145 also can be to be made of sheet spring or other flexible members.

Power tool comprises that one is used for cooperating with beater mechanism and switches the impact switch piece 147 of realizing the impact wrench function, impact switch piece have the adjusting portion 1471 of arranging vertically and with the limiting section 1472 that radially extends of adjusting portion approximate vertical.Cooperate with reference to shown in Figure 4, be provided with truncated cone-shaped convex shoulder 252 near internal thread 251 places in the pattern regulating part 25, caving in vertically at the rear end face of convex shoulder 252 is provided with one and is circular regulating tank 2521 substantially.Shown in Fig. 6 e, regulating tank 2521 major parts are usual sections 2522 that are made of isometrical circular arc, the sudden change section 2523 that fraction constitutes for the interior concave arc that is diminished gradually by radius.Impact adjusting portion 1471 slippage in regulating tank 2521 of switch piece 147, when adjusting portion 1471 slippages to sudden change during section 2523, the limiting section 1472 that impacts switch piece radially inserts in the stopper slot 1423, does axially-movable thereby can limit passive impact block 142 with respect to working shaft 16.As preferred implementation of the present invention, to impact switch piece 147 and include two, one of them cooperates with pattern regulating part 25, and another then cooperates with a circular adjustable ring 257.This adjustable ring 257 be housed in the pattern regulating part 25 and with the cooperation of pattern regulating part by draw-in groove 2572 and fixture block 253 snap fit mutually.Adjustable ring 257 is provided with accommodates second regulating tank 2571 that another impacts the adjusting portion of switch piece, this second regulating tank 2571 is oppositely arranged with the regulating tank 2521 of pattern regulating part, both configurations are also roughly the same, different is, the sudden change section of the sudden change section of second regulating tank 2571 and the regulating tank 2521 of pattern regulating part 180 degree that stagger are arranged, equally, two are impacted switch piece 147 also is the 180 degree layouts that stagger, 1472 of both limiting sections are located substantially in the same sagittal plane, and both adjusting portions 1471 then deviate from mutually in the axial direction and protrude out.By being set, two impact switch pieces can guarantee that the switching of impact wrench function realizes more reliably.

With reference to Fig. 3, and cooperate with reference to shown in Fig. 8 a, the 8b, percussion mechanism is housed in middle cover 24 and the fore shell 26, it comprise be set on the working shaft 16 can intermeshing first cam bit 151 and second cam bit 152.Wherein radial projection goes out some protruding keys 1513 on the excircle of first cam bit 151, can cooperate with the axially extended some keyways (not shown) on the inner peripheral wall that is arranged on middle cover 24, by this structure, first cam bit 151 is fixed with respect to casing on direction of rotation, can be moved axially simultaneously.Second cam bit 152 cooperates by flat side with working shaft 16, can avoid second cam bit 152 to rotate like this with respect to working shaft 16, after assembling is finished, the rear end of second cam bit 152 is resisted against the shoulder that working shaft 16 radially forms, and the inwall of front end by bearing and fore shell 26 leans, by this structure, second cam bit 152 also is maintained fixed on direction of rotation with respect to working shaft 16.Being on the opposing end surface of first cam bit 151 and second cam bit 152 that circle distribution has can the protruding tooth 1511,1521 of intermeshing continuous canine tooth shape, is formed with a spacing g between both crests.Percussion mechanism has a pusher spring 153, the inwall of its front end and fore shell 26 against, the rear end then pushes away second cam bit 152 vertically with first cam bit 151.Push away spring 154 before percussion mechanism also comprises one, its by spin respectively with working shaft 16 and output shaft 1151 resilient abutment, thereby make working shaft when operation not, preceding be pushed away all the time.Shown in Fig. 8 b, it should be noted that, the front end face of the rear end face of working shaft 16 and output shaft 1151 is formed with an interval d, like this when operation, be subjected to the reaction force of workpiece (not shown), working shaft 16 can retreat at most thereafter that the front end face of end face and output shaft leans, and thus, this interval d is the maximum backway of working shaft 16.

Cooperation is with reference to shown in Fig. 8 d, and this power tool also comprises and is used for cooperating to come switching shock to bore the vibrations switch piece 155 of function with percussion mechanism.This vibrations switch piece 155 is similarly the circular cam bit that is set on the working shaft 16, and it is housed in the front portion of middle cover 24, and is positioned at the rear of first cam bit 151, and can't be moved axially by pad restriction.Circumferentially have on the opposing end surface of vibrations switch piece 155 and first cam bit 151 some oblique protrude out can intermeshing double wedge 1551,1511.Vibrations switch piece 155 also is provided with the adjutage 1552 that radially radiation is extended, the corresponding breach 241 that is provided with is accommodated this adjutage 1552 on the middle cover 24, and this breach 241 has certain size to allow that impacting switch piece 147 has certain displacement on direction of rotation on turning to.In addition, the sidewall of middle cover 24 offers deep-slotted chip breaker 242, one arc springs 156 that are communicated with breach 241 1 sides along direction of rotation and is housed in the opposite side (shown in Fig. 5 f, 6f, 7f) that the adjutage 1552 that also will shake switch piece in this deep-slotted chip breaker 242 is pushed breach 241 to.As shown in Figure 3, pattern regulating part 25 is radially convexing with projection 254 near on the inwall of its front-end edge, this radial projection 254 is located substantially in the same sagittal plane with vibrations switch piece 155, pattern regulating part 25 just can make its radial projection 254 and the adjutage 1552 of vibrations switch piece lean after rotating to certain angle like this, be further rotated pattern regulating part 25 again, just can adjutage 1552 overcome the elastic force of arc spring 156 and be rotated.

With reference to Fig. 3 and shown in Figure 9, in the present embodiment, pattern regulating part 25 can also be as the torsion cover of regulating the dropout torque value of clutch mechanism when realizing the electric screw driver function.By rotary mode regulating part 25, can order about push rod 134 and push by pressing spring 132 and come regulating spring decrement in the axial direction.Pattern regulating part 25 indicates near the end edge place at external peripheral surface has some scale marks to represent different dropout torque values, and these dropout torque values axial dimension different with pressing pressing spring is corresponding.These marks can directly be concrete button square values, also can be the replacement values of concrete button square value, as being to represent with different gears in the present embodiment, as the 1-20 shelves.For example, when needs make electric screw driver be operated in a certain specific dropout torque value, only need turn pattern regulating part to make affirmation mark on corresponding gear mark and the casing, aim at as arrow 33 (showing) as Fig. 1.In this process, be compressed to the specific axial length corresponding by pressing spring 132 by push rod 134 with this torque value, the pressing force that it produced is delivered to force by pressure ring 131 by pressure ring 131 and compresses second ring gear 116.During operation, driver bit hammers into screw in the workpiece, when the suffered load of driver bit reaches the predetermined torque value, be that screw head is when having conflicted surface of the work, show that motor is suitable with the dropout torque value through the torque of reduction gear output, so, under the further driving of motor, second ring gear just can with break away from engagement by pressure ring and be driven in rotation, thereby make the torque of motor can't output to the output shaft of planetary reduction gear.Second ring gear constantly meshes and drop out of gear with pressing pressure ring in rotary course, and and so forth, screw no longer is subjected to torsional interaction, and motor is still rotating.Also cooperate with reference to shown in Fig. 5 f with reference to Fig. 3, circle distribution has some projections 255 on pattern regulating part 25 inwalls, a slice spring 258 is arranged on the middle cover 24, it has a projection 2581 can be embedded into appointing in the groove 256 that faces mutually between two of these projections 255, and these grooves are corresponding with corresponding gear or pattern.In adjustment process, when operator's rotary mode regulating part 25 is wanted the torque value set or pattern to it, sheet spring projection 2581 can arrive in the corresponding grooves 256 in slippage, so, on the one hand, can make pattern regulating part 25 be fixed on this position to a certain extent, on the other hand, sheet spring projection 2581 slips into groove 256 instantaneous meetings and sends the sound of " clatter " and confirm so that the operator to be provided.For what those of ordinary skill in the art can expect easily be, the adjusting cover of moment of torsion gear also can break away from the pattern regulating part and be provided with separately, and present embodiment operates and comparatively bothers only relatively.

With reference to shown in Figure 3, power tool also comprises the speed switching mechanism of regulating the output shaft output speed, and it comprises speed governing slider 121, speed governing sliding sleeve 123, speed governing steel wire 122, bearing block 124 and the bearing 125 that is fixed together.Speed governing slider 121 is arranged on the casing 30 and slippage vertically.Speed governing sliding sleeve 123 is set in and connects cover 22 outsides, thereby the projection at its top 1231 embeds speed governing slider 121 it is moved with the speed governing slider.Bearing block 124 is arranged on and connects in the cover 22, and speed governing steel wire 122 will connect cover 22 outer speed governing sliding sleeves 123 and link together with the bearing block 124 that is connected in covering.Bearing 125 fixedly is housed in the bearing block 124 by interference fit, and is located at outside first ring gear 113 by the interference fit fixed cover, thereby first ring gear 113 is endwisely slipped in connecting cover 22 with speed governing slider 121.

Below will be to realizing that by the rotary mode regulating part each function of four functions brill and the switching between each function elaborate in the present embodiment.

Shown in Fig. 5 a-5f, in the present embodiment, power tool can at first select clutch mode to carry out work, and power tool is realized the electric screw driver function under this pattern.Shown in Fig. 5 a, 5e, the adjusting portion 1471 of impacting switch piece under this pattern is positioned at the usual section 2522 of regulating tank 2521, and 1472 of its limiting sections are in outside the stopper slot 1423 of passive impact block 142, promptly impacts not have between switch piece and the passive impact block to cooperate.Cooperation is with reference to shown in Fig. 7 c, the 7d, so, during operation, when the load torque of working shaft 16 increases and when making that initiatively impact block 141 retreats, passive impact block 142 can be followed initiatively under the promotion of pressuring piece 145, and impact block 141 retreats together, thereby can't break away from mutually between the two and form bump, that is to say that beater mechanism is in the restriction impact conditions.Get back to Fig. 5 a, 5b, and cooperate with reference to shown in Fig. 5 f, the adjutage 1552 of vibrations switch piece 155 cooperates with the radial projection of pattern regulating part 25 254 nothings, first cam bit 151 is its rear end double wedge 1511 and front end double wedge 1551 engagements that shake switch piece 155 under the effect of pusher spring 153, and the protruding tooth 1521 in rear end of the protruding tooth 1512 of the front end of first cam bit 151 and second cam bit 152 then can't mesh apart from g more greatly at interval one.At this moment, g is greater than the maximum backway d of working shaft, so when operation, working shaft is subjected to the reaction force of workpiece can retreat into backway and is reduced as zero, and this moment, first cam bit and second cam bit did not mesh yet, thereby percussion mechanism can't be worked, and promptly percussion mechanism is in the restriction vibrating state.Cooperate with reference to shown in Figure 9, in the present embodiment, power tool has 20 grades of dropout torque values when realizing the electric screw driver function selective.In other embodiments, the quantity of gear can be optionally (as what of workpiece material kind of suitable operation) increase and decrease.The corresponding axial dimension of pressing spring 132 of pressing of all these gears is all greater than axial critical length, so, when the load torque of working shaft 16 surpasses setting dropout torque value, second ring gear 116 of planetary gear reducing mechanism will will make both break away from engagement when relative by being pushed into both tooth depths before the pressure ring 131, thereby second ring gear 116 is driven in rotation, working shaft 16 no moment of torsion outputs.In the present embodiment, can be by the gear of the pattern regulating part 25 ascending adjusting dropout moments of torsion that turn clockwise, the angle that this moment, pattern regulating part 25 turned over is first anglec of rotation.The angle that the pattern regulating part turns over during with first grade is a zero degree, and the angle that the pattern regulating part turns over during then to the 20 grade is A1, the then corresponding special angle less than this angle A 1 of other gears.

Shown in Fig. 5 a, the 5b is the tick-over state of power tool under clutch mode.Wherein, the external tooth 1131 of first ring gear 113 makes first ring gear and casing relative fixed with internal tooth 221 engagements that are connected cover 22, the internal tooth of first ring gear 113 only meshes with first planetary gear set 111, at this moment, the output speed of motor 21 is reduced to lower speed by the first order and second level deceleration system.Shown in Fig. 5 c, the 5d is the high speed operation state of power tool under clutch mode.Wherein, slippage is to high speed position forward by the low-speed position shown in Fig. 5 a, the 5b for speed governing slider 121, and in this process, speed governing slider 121 and speed governing sliding sleeve 123, bearing block 124, bearing 125, first ring gear, 113 synchronization-slidings are to high speed position.At this moment, the external tooth 1131 of first ring gear 113 breaks away from cooperation with the internal tooth 221 that is connected cover 22 and can be driven in rotation, simultaneously, and external tooth 1121 engagements of the internal tooth of first ring gear 113 and first planetary gear set 111 and first planet carrier 112.By this cooperation, the output speed of motor is directly delivered to the sun gear 1122 of first planet carrier 112, then is delivered to output shaft 1151 by second level deceleration system, that is to say, the output speed of motor only slows down by the second level and is reduced to higher speed.

As Fig. 6 a-6f and shown in Figure 9, the pattern that turns clockwise regulating part is to second anglec of rotation A2, and at this moment, power tool can select conflicting model to carry out work, and power tool is realized the impact wrench function under this pattern.Among Fig. 9, axial dimension by pressing spring has been compressed to less than axial critical length, so, when the load torque of working shaft surpasses setting dropout torque value, second ring gear 116 of planetary gear reducing mechanism can will be compressed fully by being pushed into by pressing spring 132 before the pressure ring 131, but this moment second ring gear 116 and still be meshing with each other by the double wedge 1161,1311 of pressure ring 131, ring 131 limits and can't be driven in rotation thereby second ring gear 116 still is pressed, and promptly is in the restriction rotation status.Shown in Fig. 6 f, though the radial projection 254 of pattern regulating part 25 turns over second angle A 2, but still do not have and shake switch piece 155 to cooperate, so identical with clutch mode, percussion mechanism is in the restriction vibrating state.With reference to Fig. 6 e, and cooperate with reference to shown in Fig. 6 a, the adjusting portion 1471 of impacting switch piece 147 this moment is positioned at the middle part of the sudden change section 2522 of regulating tank 2521, proximal most position place apart from working shaft 16 axis, its limiting section 1472 radially inserts in the stopper slot 1423 of passive impact block, and promptly passive impact block is limited to move vertically.Fig. 6 a, 6b disclose is the state of the suffered load torque of working shaft when low, and Fig. 6 c, 6d disclose is the state of the suffered load torque of working shaft when higher.Shown in Fig. 6 c, 6d, during operation, after the load torque of working shaft increases to certain value, intermeshing active impact block 141 and passive impact block 142 all are obstructed, passive impact block 141 stops operating, but output shaft 1151 still rotates under the driving of motor 21, forces spin 1462 to overcome it and moves along trough roller with the frictional force between the inside and outside helicla flute 1412,1461, thereby promoting initiatively, impact block 141 is compressed impact spring 144 to the motor drive direction motion.Because passive impact block 142 is impacted switch piece 147 restrictions, initiatively impact block 141 is in the axial direction gradually away from passive impact block 142.When active impact block 141 moves axially distance and surpasses the tooth depth of tooth piece 1422 of passive impact block 142, i.e. initiatively impact block and passive impact block out-of-gear moment, output shaft 1151 just drives initiatively impact block 141 rotations, make its tooth piece 1411 slip over the tooth piece 1422 of passive impact block, slipping over moment, because the effect of impact spring 144, spin 1462 is got back to original position along helicla flute again, initiatively impact block 141 is pushed away forward, on direction of rotation, impact the tooth piece of passive impact block 142 simultaneously along with output shaft 1151 acceleration rotations, make passive impact block on direction of rotation, continue motion, so move in circles, intermittent rotary impact by continuing is tightened bolt.What those of ordinary skill in the art can expect easily is, also can adopt outer ball screw groove impact structure to realize the function of impact wrench, because its course of work and operation principle are with the interior ball screw groove impact structure of present embodiment, so the applicant does not repeat them here.Also can regulate under conflicting model and carry out the speed adjusting, its regulative mode is identical with clutch mode, and the applicant repeats no more.

As shown in Figure 9, the pattern that turns clockwise regulating part to the three anglec of rotation A3, at this moment, power tool can select drill mode to carry out work, and power tool is realized the electric drill function under this pattern.Identical with conflicting model, be compressed to less than axial critical length by the axial compression size of pressing spring, thereby second ring gear is in the restriction rotation status.Shown in Fig. 7 f, the radial projection 254 of pattern regulating part 25 begins to contact with the adjutage 1552 of jerk spare after going to the 3rd anglec of rotation A 3, but do not order about 155 rotations of vibrations switch piece, so identical with preceding two kinds of patterns, percussion mechanism is in the restriction vibrating state.With reference to Fig. 7 e, and cooperate with reference to shown in Fig. 7 a-7d, the adjusting portion 1471 of impacting switch piece 147 reenters the usual section 2522 of regulating tank 2525, and 1472 of its limiting sections withdraw from outside the passive impact block stopper slot 1423, promptly impacts not have between switch piece and the passive impact block to cooperate.So during operation, when resistive torque increases gradually, when initiatively impact block retreated, passive impact block 142 can be followed initiatively impact block 141 and axially be retreated together and make and can't break away from mutually between the two and form bump, thereby beater mechanism is in the restriction impact conditions.Therefore, under this pattern, the output of working shaft 16 only is simple rotation output, and its output can be carried out the high, low speed adjusting equally certainly.

As shown in Figure 9, the pattern that turns clockwise regulating part to the four anglec of rotation A4, at this moment, power tool can select vibrating mode to carry out work, and power tool is realized the percussion drill function under this pattern.Identical with impact, drill mode, be compressed to less than axial critical length by the axial dimension of pressing spring, thereby second ring gear is in the restriction rotation status.With reference to Fig. 8 c, and cooperate with reference to shown in Fig. 8 a, the 8b, identical with clutch, drill mode, the adjusting portion 1471 of impacting switch piece 147 is positioned at the usual section 2522 of regulating tank 2521, its limiting section 1472 is in outside the passive impact block stopper slot 1423, promptly impacts not have between switch piece and the passive impact block to cooperate.So passive impact block can be followed initiatively impact block and be moved together and make and can't break away from mutually between the two and form bump, thereby beater mechanism is in the restriction impact conditions.Shown in Fig. 8 d, pattern regulating part 25 is being forwarded in the process of the 4th anglec of rotation A4 by the 3rd anglec of rotation A 3, and the adjutage 1552 that the radial projection 254 of pattern regulating part 25 promotes vibrations switch piece 155 turns clockwise around the working shaft axis.In vibrations switch piece 155 rotary courses, it is relative that its front end double wedge 1551 and the rear end double wedge 1511 of first cam bit 151 move to tooth depth by being meshing with each other, simultaneously, first cam bit 151 axially moves forward to protruding tooth 1521 intervals one, rear end of the protruding tooth 1512 of its front end and second cam bit 152 than short air gap g.At this moment, g is less than the backway d of working shaft, like this, when drill bit is pressed on the workpiece, working shaft 16 is subjected in the process that the reaction force of workpiece retreats, the engagement and working shaft 16 can't further be retreated in advance of the protruding tooth 1521 in the rear end of the protruding tooth 1512 of the front end of first cam bit 151 and second cam bit 152.Yet owing to ordering about of motor shaft 212, first cam bit 151 can not keep engagement with second cam bit 152 all the time, and it can be rotated further and the escape engagement.Because first cam bit is maintained fixed with respect to casing 30 for 151 this moments, so at second cam bit 152 by being engaged in the out-of-gear process, drill bit has in the axial direction with respect to casing motion forward, and because the casing person of being operated pushes up all the time to workpiece, so engagement constantly and disengaging can form working shaft vibrations in the axial direction between this first cam bit and second cam bit, thereby workpiece is produced lasting impact.Under this pattern, the rotating speed of the output shaft of planetary gear reducing mechanism output also can carry out high, low speed to be regulated.

Power tool of the present invention is provided with respect to the independently passive impact block of working shaft, and limit passive impact block and move with the active impact block or remove this restriction by impacting switch piece, thus the switching of realization impact wrench function and electric drill function; And on this basis in conjunction with the realization and the switching mechanism of electric screw driver, perhaps/and the realization and the switching mechanism of percussion drill, thereby realized three function drill guns or four function drill guns.By this set, make structure comparatively simple, be convenient to manufacture.

The structure of the various mechanisms that mention in the present embodiment, shape etc. are not limited in aforesaid way, can carry out various replacements simply with knowing, can be integrally formed with middle cover, fore shell etc. as casing; Again for example, the driven member of clutch, promptly pressing pressure ring can be axially grooved, steel ball or steel column is set with the clutch driving link, promptly the axial double wedge of second ring gear cooperates in it.In the present embodiment, the order implementation of four kinds of functions is electric screw driver, impact wrench, electric drill, percussion drill successively, but those of ordinary skill in the art can expect easily is that the order that these four kinds of functions also can be transformed into other realizes, only needs corresponding change pattern regulating part and the cooperation position of function switch piece on direction of rotation.In addition, in other embodiments, power tool can only be realized three kinds of functions, combination as electric screw driver, impact wrench, electric drill, at this moment only need corresponding omission percussion mechanism and vibrations switch piece, or the combination of impact wrench, electric drill, percussion drill, at this moment only need corresponding omission pressing mechanism.In addition, in other embodiments, if do not need high, low speed to switch, also can corresponding omission speed switching mechanism.Adopt motor as power source in the present embodiment, can certainly replace with engine, because this simple replacement can realize easily that for those of ordinary skill the applicant repeats no more.

In the preferred implementation of the invention described above, the axial critical length by pressing spring of pressing mechanism equals the tooth depth that its axial minimum length adds the axial double wedge of second ring gear, like this under conflicting model, drill mode, vibrating mode, axial dimension by pressing spring all is adjusted to less than axial critical length by the pattern regulating part, thereby second ring gear is owing to can't break away from by the engagement of pressure ring and can't be driven in rotation all the time.In other optional embodiments, under the conflicting model, also can add the tooth depth of the axial double wedge of second ring gear by the axial critical length of pressing spring greater than its axial minimum length.In this embodiment, second ring gear and pressing mechanism constitute first clutch mechanism, and the active impact block of beater mechanism and passive impact block constitute second clutch mechanism, and the dropout torque value of first clutch mechanism is greater than the dropout torque value of second clutch mechanism.Different dropout torque values can be realized by the spring that adopts different coefficient of elasticity, such as the spring that can adopt big coefficient of elasticity by pressing spring, and impact spring can adopt the spring of less coefficient of elasticity, that is to say, under same pressing force, press the amount of elastic deformation of the amount of elastic deformation of pressing spring less than impact spring.Like this, power tool is operated in conflicting model following time, in the load increase process of working shaft, when resistive torque reaches the dropout torque value of second clutch mechanism, second clutch will be threaded off in advance, promptly initiatively impact block and passive impact block break away from engagement, and initiatively impact block imposes intermittent rotary impact to working shaft subsequently.In this process, the suffered resistive torque of second ring gear of first clutch mechanism is identical with the resistive torque that impact block initiatively is subjected to, promptly all the time less than the dropout torque value of second clutch mechanism, thereby first clutch mechanism can't be triggered and thread off, promptly second ring gear can't push away by pressure ring all the time and be driven in rotation.At this moment, axial dimension by pressing spring can be slightly larger than the axial tooth depth that its axial minimum length adds second ring gear, when being further rotated the pattern regulating part again power tool is adjusted to drill mode or vibrating mode following time, further is compressed to the axial tooth depth that adds second ring gear less than axial minimum length by pressing spring.So in the present embodiment, that distinguishes clutch mode and other three kinds of patterns can add the axial tooth depth of second ring gear greater than axial minimum length by the axial critical length of pressing spring.

Claims

1. a power tool is characterized in that, comprising:

Casing, it has can be near the leading section of workpiece work;

Power source is arranged in the casing, and outputting rotary power;

Pressing mechanism is used to push and fixing ring gear;

Beater mechanism, it comprises:

The active impact block is by the output shaft rotation driving of planetary gear reducing mechanism, passive impact block, can be driven in rotation with the engagement of active impact block, described passive impact block is located on the working shaft and rotation drives working shaft, and described passive impact block can be with respect to the working shaft axially-movable

2. power tool as claimed in claim 1, it is characterized in that: described beater mechanism also comprises the pressuring piece away from active impact block one side that is arranged on passive impact block, and this pressuring piece is oppressed passive impact block makes passive impact block have the trend of moving towards the active impact block.

3. power tool according to claim 2 is characterized in that: impact switch piece and have the primary importance and the second place; When impacting switch piece and being positioned at primary importance, it cooperates with passive impact block and limits passive impact block axially-movable, but beater mechanism is in impact conditions at this moment; When the impact switch piece was positioned at the second place, it broke away from passive impact block and cooperates, and passive impact block then can be done axially-movable with the active impact block under the compressing of pressuring piece, and this moment, beater mechanism was in the restriction impact conditions.

4. power tool according to claim 3 is characterized in that: passive impact block is provided with the radially stopper slot of depression, impacts switch piece and has the limiting section that may extend in the stopper slot; Impact switch piece when primary importance, its limiting section radially stretches into the axially-movable that limits passive impact block in the stopper slot, impacts switch piece when the second place, and its limiting section breaks away from stopper slot and cooperates.

5. according to claim 3 or 4 described power tools, it is characterized in that: described pattern regulating part is provided with vertically the regulating tank of depression, impact switch piece and have adjusting portion, described adjusting portion be housed in the regulating tank and slide along regulating tank; Adjusting portion when primary importance than adjusting portion when the second place radially more near the axis of working shaft.

6. according to claim 3 or 4 described power tools, it is characterized in that: contain the adjustable ring of fixedlying connected in the described pattern regulating part with it, described adjustable ring is provided with the regulating tank of depression vertically, impact switch piece and have adjusting portion, described adjusting portion be housed in the regulating tank and slide along regulating tank; Adjusting portion when primary importance than adjusting portion when the second place radially more near the axis of working shaft.

7. power tool according to claim 1, it is characterized in that: one of working shaft and passive impact block are provided with the protruding key that axially stretches along working shaft in both cooperation places, among both another is provided with and this protruding key fit keyway, and protruding key can slide in keyway.

8. power tool according to claim 1 is characterized in that: initiatively all convex with the straight-tooth piece on the opposing end surface of impact block and passive impact block, by the cooperation of straight-tooth piece, initiatively the impact block rotation drives passive impact block.

9. power tool according to claim 1, it is characterized in that: this beater mechanism further comprise resilient abutment the active impact block away from the impact spring of passive impact block one side and be positioned at the initiatively spin of the output shaft joint of impact block and planetary gear reducing mechanism, wherein initiatively on the inwall of impact block and all be provided with on the output shaft and accommodate this spin and allow the helicla flute that spin is rolled within it.

10. power tool according to claim 1, it is characterized in that: pressing mechanism comprise can axially push ring gear by pressure ring and axially push by pressure ring by pressing spring, being equipped with on described ring gear and the axial opposing end faces by pressure ring can intermeshing double wedge.

11. power tool according to claim 10, it is characterized in that: described have the axial minimum length that is compressed to axial critical length to a certain degree and is compressed fully by pressing spring, and the tooth depth of the difference of wherein axial critical length and axial minimum length and the double wedge that axially protrudes out of ring gear about equally; When the axial dimension of pressing pressing spring during greater than axial critical length, ring gear is in rotatable state, and when the axial dimension of press pressing spring during less than axial critical length, ring gear is in the restriction rotation status.

12. power tool according to claim 11, it is characterized in that: pressing mechanism also comprises pushes the push rod of regulating its axial length by pressing spring, described push rod arranged outside external screw thread, pattern regulating part inside is provided with the internal thread that cooperates with the external screw thread of push rod.

13. power tool according to claim 12, it is characterized in that: the pattern regulating part can be rotated operation and regulate by pressing spring and be compressed to greater than axial at least two axial length-specifics of critical length, and described axial length-specific by pressing spring is corresponding with the preset value of the working shaft load that can make ring gear rotation driving.

14. power tool according to claim 1 is characterized in that, this power tool also comprises:

Percussion mechanism, it imposes axial vibrations to working shaft;

15. power tool according to claim 14, it is characterized in that: percussion mechanism comprise that rotation is fixed in the casing and can axially movable first cam bit and with relatively-stationary second cam bit of working shaft, the opposing end surface of described first cam bit and second cam bit be provided with in opposite directions can intermeshing protruding tooth; Percussion mechanism also comprises the pusher spring, thereby it pushes away second cam bit with first cam bit and forms spacing between the two.

16. power tool according to claim 15 is characterized in that: the vibrations switch piece is axially fixed in the casing, near first cam bit and away from the second cam bit setting; The opposing end surface of the vibrations switch piece and first cam bit all convexes with can intermeshing tooth piece.

17. power tool according to claim 16 is characterized in that: the vibrations switch piece has the adjutage that radially extends, and the pattern regulating part is provided with radial projection, and described radial projection and described adjutage can cooperate on direction of rotation.

18. according to claim 16 or 17 described power tools, it is characterized in that: percussion mechanism pushes away spring before also comprising, it pushes working shaft to the casing leading section, makes working shaft can produce a maximum backway during operation on being pressed onto workpiece; When the tooth depth of the tooth piece that shakes the switch piece and first cam bit was relative, the spacing between first and second cam bits was less than the maximum backway of working shaft, and at this moment, but percussion mechanism is in vibrating state.

19. power tool according to claim 1 is characterized in that: planetary gear reducing mechanism also comprises planet carrier and another ring gear of several rows star-wheel, support planetary gears; This power tool also comprises the speed switching mechanism, and it has the speed governing slider that is arranged on the casing, and this speed governing slider is fixedlyed connected with described another ring gear; The described speed governing slider of slide outside casing can make described another ring gear in the position that only cooperates with planetary gear and slide simultaneously with between the position that planetary gear and planet carrier cooperate, thus the switching between corresponding realization low speed and the high speed.

20. power tool according to claim 1 is characterized in that: described power source is a motor.

21. power tool according to claim 1 is characterized in that: this power tool also comprises and is located at the hammer of working shaft front end to connect with corresponding external working head.

22. a power tool is characterized in that, comprising:

Casing, it has can be near the leading section of workpiece work;

Power source is arranged in the casing, and outputting rotary power;

Beater mechanism, it comprises:

Percussion mechanism, it imposes axial vibrations to working shaft;

23. power tool as claimed in claim 22, it is characterized in that: described beater mechanism also comprises the pressuring piece away from active impact block one side that is arranged on passive impact block, and this pressuring piece is oppressed passive impact block makes passive impact block have the trend of moving towards the active impact block.

24. power tool according to claim 23 is characterized in that: impact switch piece and have the primary importance and the second place; When impacting switch piece and being positioned at primary importance, it cooperates with passive impact block and limits passive impact block axially-movable, but beater mechanism is in impact conditions at this moment; When the impact switch piece was positioned at the second place, it broke away from passive impact block and cooperates, and passive impact block then can be done axially-movable with the active impact block under the compressing of pressuring piece, and this moment, beater mechanism was in the restriction impact conditions.

25. power tool according to claim 24 is characterized in that: passive impact block is provided with the radially stopper slot of depression, impacts switch piece and has the limiting section that may extend in the stopper slot; Impact switch piece when primary importance, its limiting section radially stretches into the axially-movable that limits passive impact block in the stopper slot, impacts switch piece when the second place, and its limiting section breaks away from stopper slot and cooperates.

26. according to claim 24 or 25 described power tools, it is characterized in that: described pattern regulating part is provided with vertically the regulating tank of depression, impact switch piece and have adjusting portion, described adjusting portion be housed in the regulating tank and slide along regulating tank; Adjusting portion when primary importance than adjusting portion when the second place radially more near the axis of working shaft.

27. power tool according to claim 22, it is characterized in that: one of working shaft and passive impact block are provided with the protruding key that axially stretches along working shaft in both cooperation places, among both another is provided with and this protruding key fit keyway, and protruding key can slide in keyway.

28. power tool according to claim 22 is characterized in that: initiatively all convex with the straight-tooth piece on the opposing end surface of impact block and passive impact block, by the cooperation of straight-tooth piece, initiatively the impact block rotation drives passive impact block.

29. power tool according to claim 22, it is characterized in that: this beater mechanism further comprise resilient abutment the active impact block away from the impact spring of passive impact block one side and be positioned at the initiatively spin of the output shaft joint of impact block and planetary gear reducing mechanism, wherein initiatively on the inwall of impact block and all be provided with on the output shaft and accommodate this spin and allow the helicla flute that spin is rolled within it.

30. power tool according to claim 22, it is characterized in that: percussion mechanism comprise that rotation is fixed in the casing and can axially movable first cam bit and with relatively-stationary second cam bit of working shaft, the opposing end surface of described first cam bit and second cam bit be provided with in opposite directions can intermeshing protruding tooth; Percussion mechanism also comprises the pusher spring, thereby it pushes away second cam bit with first cam bit and forms spacing between the two.

31. power tool according to claim 30 is characterized in that: the vibrations switch piece is axially fixed in the casing, near first cam bit and away from the second cam bit setting; The opposing end surface of the vibrations switch piece and first cam bit all convexes with can intermeshing tooth piece.

32. power tool according to claim 31 is characterized in that: the vibrations switch piece has the adjutage that radially extends, and the pattern regulating part is provided with radial projection, and described radial projection and described adjutage can cooperate on direction of rotation.

33. according to claim 31 or 32 described power tools, it is characterized in that: percussion mechanism pushes away spring before also comprising, it pushes working shaft to the casing leading section, makes working shaft can produce a maximum backway during operation on being pressed onto workpiece; When the tooth depth of the tooth piece that shakes the switch piece and first cam bit was relative, the spacing between first and second cam bits was less than the maximum backway of working shaft, and at this moment, but percussion mechanism is in vibrating state.

34. a power tool is characterized in that, comprising:

Casing, it has can be near the leading section of workpiece work;

Power source is arranged in the casing, and outputting rotary power;

35. power tool according to claim 34 is characterized in that: this power tool also comprises:

Percussion mechanism, it imposes axial vibrations to working shaft;

Wherein the pattern regulating part can cooperate the duty of switching percussion mechanism with the vibrations switch piece in rotary course, this pattern regulating part also has the 4th anglec of rotation, its corresponding vibrating mode, beater mechanism is in the restriction impact conditions under this pattern, ring gear is in the restriction rotation status, but percussion mechanism is in vibrating state.

36. power tool according to claim 34, it is characterized in that: described first anglec of rotation comprises two at least, respective shaft imposes on the axial compressive force of ring gear during at different axial dimension to elastic component respectively, and this axial compressive force is corresponding with the preset value of working shaft load; When the load of working shaft surpassed described first anglec of rotation corresponding preset value, ring gear overcame the axial compressive force of axial elasticity spare this moment and is driven in rotation.

37. power tool according to claim 36 is characterized in that: indicating at least on the described pattern regulating part has two numeric indicia corresponding with described at least two first anglecs of rotation respectively.

38. power tool according to claim 34 is characterized in that: described pressing mechanism also comprise be arranged on can cooperate with the double wedge that axially protrudes out of ring gear between axial elasticity spare and the ring gear by pressure ring; Described axial elasticity spare also has the axial minimum length that is compressed fully, and wherein the tooth depth of the double wedge of the difference of the axial critical length of axial elasticity spare and axial minimum length and ring gear about equally.

39. power tool according to claim 34 is characterized in that: but described axial elasticity spare is the helical spring of axial deformation.

40. power tool according to claim 34 is characterized in that: described beater mechanism comprises:

Wherein said active impact block selectively breaks away from engagement with passive impact block when the suffered load of working shaft increases to particular value, and then under the rotation of output shaft drives, mesh again with passive impact block again, thereby on direction of rotation, working shaft is imposed intermittent impact.

41. according to the described power tool of claim 40, it is characterized in that: when the pattern regulating part rotates to second anglec of rotation, described impact switch piece cooperates with passive impact block and limits passive impact block and do axially-movable with respect to working shaft, but this moment, beater mechanism was in impact conditions; When the pattern regulating part rotated to other anglecs of rotation, described impact switch piece broke away from passive impact block and cooperates, and this moment, beater mechanism was in the restriction impact conditions.

42. according to claim 40 or 41 described power tools, it is characterized in that: described impact switch piece cooperates vertically with the pattern regulating part, and along with the rotation of pattern regulating part radially cooperates with passive impact block.

43. according to the described power tool of claim 42, it is characterized in that: the pattern regulating part is provided with the circular trough of depression vertically, the impact switch piece inserts this circular trough and can slide within it, described circular trough has usual section and sudden change section, described sudden change section to the distance of working shaft axis less than the distance of described usual section to the working shaft axis.

44. according to the described power tool of claim 40, it is characterized in that: described beater mechanism also comprises the pressuring spring away from active impact block one side that is arranged on passive impact block, and this pressuring spring can be oppressed passive impact block makes it follow initiatively impact block motion.

45. according to the described power tool of claim 40, it is characterized in that: one of working shaft and passive impact block are provided with the protruding key that axially stretches along working shaft in both cooperation places, among both another is provided with and this protruding key fit keyway, and protruding key can slide in keyway.

46. according to the described power tool of claim 40, it is characterized in that: this beater mechanism further comprise resilient abutment the active impact block away from the impact spring of passive impact block one side and be positioned at the initiatively spin of the output shaft joint of impact block and planetary gear reducing mechanism, wherein initiatively on the inwall of impact block and all be provided with on the output shaft and accommodate this spin and allow the helicla flute that spin is rolled within it.

47. power tool according to claim 35, it is characterized in that: percussion mechanism comprise that rotation is fixed in the casing and can axially movable first cam bit and with relatively-stationary second cam bit of working shaft, the opposing end surface of described first cam bit and second cam bit be provided with in opposite directions can intermeshing protruding tooth; Percussion mechanism also comprises the spring that first cam bit is pushed away second cam bit.

48. according to the described power tool of claim 46, it is characterized in that: the vibrations switch piece cooperates on direction of rotation with the pattern regulating part, and the vibrations switch piece cooperates in the axial direction with first cam bit; Pattern regulating part and vibrations switch piece are in the rotation engagement process, the vibrations switch piece promotes first cam bit towards the second cam bit axially-movable, when the pattern regulating part rotates to the 4th anglec of rotation, first cam bit distance, the second cam bit proximal most position place, but this moment, percussion mechanism was in vibrating state.

49. according to the described power tool of claim 48, it is characterized in that: working shaft can axially retreat when operation, when the pattern regulating part rotates to the 4th anglec of rotation, working shaft axially retreats into first cam bit and the second cam bit position engaged, when the pattern regulating part rotated to other anglecs of rotation, working shaft axially retreats into first cam bit and second cam bit can't position engaged.

50. power tool according to claim 35 is characterized in that: when the pattern regulating part was adjusted to first, second or the 3rd anglec of rotation, percussion mechanism all was in the restriction vibrating state.

51. a power tool is characterized in that, comprising:

Casing, it has can be near the leading section of workpiece work;

Power source is arranged in the casing, and outputting rotary power;

Pressing mechanism is used to push and fixing ring gear;

Percussion mechanism, it imposes axial vibrations to working shaft;

52. according to the described power tool of claim 51, it is characterized in that: arrive the different anglecs of rotation by rotation adjusting pattern regulating part, realize different mode of operations respectively, wherein: the corresponding clutch mode of first anglec of rotation, the corresponding conflicting model of second anglec of rotation, the corresponding drill mode of the 3rd anglec of rotation, the corresponding vibrating mode of the 4th anglec of rotation.

53., it is characterized in that: the primary importance of described pattern regulating part and respectively corresponding two the first different anglecs of rotation of the second place according to the described power tool of claim 52.

54. according to claim 51 or 53 described power tools, it is characterized in that: indicating at least on the described pattern regulating part has two numeric indicia to represent the described primary importance and the second place respectively.