A kind of preparation method of high strength cemented carbide
Technical field
The invention belongs to the Wimet technical field, be particularly related to a kind of preparation method of high strength cemented carbide, can arrive the requirement of hard alloy spherical-teeth, hard alloy complex sheet with the product of this method production, to satisfy the specific demand of down-the-hold drill bit, tooth-wheel bit, the first-class instrument of diamond drill machine, and improve the quality of products, reduce the products production cost.
Background technology
The quality of Wimet hardness has very big relation with the forming agent that select to adopt, and the grinding medium that most CEMENTED CARBIDE PRODUCTION producer is selected is alcohol, hexane, but owing to contain moisture content in the alcohol, makes dirtyization of product easily; The hexane purchase cost is too high, and is volatile in addition, is difficult to reclaim.
Summary of the invention
The objective of the invention is to overcome the above-mentioned deficiency of prior art, and provide a kind of preparation method of high strength cemented carbide, can arrive the requirement of hard alloy spherical-teeth, hard alloy complex sheet with the product of this method production, to satisfy the specific demand of down-the-hold drill bit, tooth-wheel bit, the first-class instrument of diamond drill machine, and improve the quality of products, reduce the products production cost.
Technical scheme of the present invention is: a kind of preparation method of high strength cemented carbide, comprise batching, wet-milling, add-on type agent wet-milling again, drying, fragmentation, precompressed, cross processing steps such as 40 mesh sieves, granulation, compression moulding, sintering dewaxing, passivation, when add-on type agent rewetting is ground, the whiteruss that adds 60~80 ℃ is as forming agent, do not produce segregation and mixes to guarantee paraffin.
Be that 99.5% whiteruss adds with liquid-solid ratio 10-30ml/Kg with purity.
Feed 55~80 ℃ hot water in the wet wheeling machine chuck.
Slip shifts and adopts insulated tank.
During batching, the weight content of metal cobalt powder is 6~16% in the material component, and all the other are two kinds of varigrained wolfram varbides, and the batching requirement of two kinds of different grain size wolfram varbides is: thick wolfram varbide mean particle size is 4~7 μ m, and thin wolfram varbide mean particle size is 1~1.5 μ m; The weight content of two kinds of different grain size wolfram varbides is: the ratio of thick, thin wolfram varbide is 0.55~3.6: 1.
Broken back by preformer with the material precompressed, to improve the pellet performance of material.
The present invention compared with prior art has following characteristics:
Below in conjunction with embodiment detailed structure of the present invention is further described.
Embodiment
A kind of preparation method of high strength cemented carbide comprises batching, wet-milling, add-on type agent wet-milling again, drying, fragmentation, precompressed, crosses processing steps such as 40 mesh sieves, granulation, compression moulding, sintering dewaxing, passivation; During batching, the weight content of metal cobalt powder is 6~16% in the material component, and all the other are two kinds of varigrained wolfram varbides, and the batching requirement of two kinds of different grain size wolfram varbides is: thick wolfram varbide mean particle size is 4~7 μ m, and thin wolfram varbide mean particle size is 1~1.5 μ m; The weight content of two kinds of different grain size wolfram varbides is: the ratio of thick, thin wolfram varbide is 0.55~3.6: 1; During wet-milling, ratio of grinding media to material is 3.25~3.5: 1, adds acetone as grinding medium by solid-to-liquid ratio 3~3.5: 1, milling time 20~28 hours, drum's speed of rotation 25~29r/min; In rewetting when mill,, the whiteruss that adds 60~80 ℃ is as forming agent, is that 99.5% whiteruss adds with liquid-solid ratio 10-30ml/Kg with purity; Feed 55~80 ℃ hot water in the wet wheeling machine chuck, slip shift to adopt special insulated tank, guarantees that paraffin does not produce segregation and mixes; When broken, adopt the blade pulverizer of high speed rotating, exsiccant thing powder is further broken; Broken back by preformer with the material precompressed, to improve the pellet performance of material; Adopt low pressure sintering stove sintering after the precompressed, adopt different furnace atmosphere and pressure according to the different times in the sintering process, thereby the density and the intensity of product have been guaranteed, 300~400 ℃ of dewaxing temperatures, 4~6 hours dewaxing time, sintering temperature≤1430 ℃. the Wimet by the two peak structure of method for preparing of the present invention has high strength and high rigidity, can satisfy the requirement of hard alloy spherical-teeth, hard alloy complex sheet.
Table 1 provides hardness and the bending strength synopsis for preparing Wimet by six kinds of specific embodiments of the product Wimet of the present invention of preceding method preparation and every kind of embodiment.
Table 2 provides with the whether precompressed and adopt the impact of performance synopsis of the product Wimet of the present invention of different pressures precompressed preparation of a kind of powder of the trade mark.
Subordinate list 1: the hardness of Wimet and bending strength synopsis
Subordinate list 2: the impact of performance synopsis of Wimet
The present invention adopts paraffin to make forming agent and special methods adds forming agent, adds acetone and makes wet grinding media, compares both economy with other media, and effect is good again; The Wimet of the two peak structure of thick, the thin wolfram varbide preparation of two kinds of different mean particle sizes of employing, coarse particles keeps the toughness of alloy, and fine particle then can improve its wear resistance; Increase prepressing procedures, improve its pellet performance; Adopt low pressure sintering technology,, guaranteed the density and the intensity of product according to the different furnace atmosphere and the pressure of different steps employing of sintering process.