CN101338353A - High sulfur coarse nickel iron refining desulphurization method - Google Patents

High sulfur coarse nickel iron refining desulphurization method Download PDF

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Publication number
CN101338353A
CN101338353A CNA2008100587960A CN200810058796A CN101338353A CN 101338353 A CN101338353 A CN 101338353A CN A2008100587960 A CNA2008100587960 A CN A2008100587960A CN 200810058796 A CN200810058796 A CN 200810058796A CN 101338353 A CN101338353 A CN 101338353A
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China
Prior art keywords
refining
nickel iron
high sulfur
lime
soda ash
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CNA2008100587960A
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Chinese (zh)
Inventor
陈为亮
朱星荣
殷国平
伍贺东
李跃光
黄中省
朱骏
彭振坤
戴永年
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HONGHE HENGHAO MINING CO Ltd
Kunming University of Science and Technology
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HONGHE HENGHAO MINING CO Ltd
Kunming University of Science and Technology
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Priority to CNA2008100587960A priority Critical patent/CN101338353A/en
Publication of CN101338353A publication Critical patent/CN101338353A/en
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  • Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)

Abstract

The invention provides a method for the desulphurization of high sulfur crude-nickel iron by refining; a desulfurizing agent of calcined soda or/ and calcareousness with 3 to 10 percent of the quality of the crude-nickel iron and flux fluorite with 0 to 2 percent of the quality of the crude-nickel iron are added in the melt high sulfur crude-nickel iron in a middle-frequency induction furnace; under the effect of electromagnetic stirring and under the condition with a temperature of 1330 to 1630 DEG C, the sulfur in the crude-nickel iron is led to generate action with the calcined soda or the calcareousness for slagging; after refining for 5 to 20 minutes, the slag is removed to obtain the nickel iron the sulfur content of which is less than 0.05 percent and meets the demands for stainless steel smelting; the direct yield of nickel is equal to or more than 97.8 percent. The method of the invention has a simple technique and low energy consumption; the production scale can be flexibly adjusted; besides, the method of the invention is easy to realize industrial production.

Description

A kind of method of high sulfur coarse nickel iron refining desulphurization
Technical field
The present invention relates to a kind of method of high sulfur coarse nickel iron refining desulphurization, belong to non-ferrous metal and technical field of iron alloy production.
Technical background
Industrial, nickel is mainly used to produce stainless steel, Special Alloy Steel and is applied to fields such as nickel plating, ceramic, battery, catalyzer.At present, the nickel product is from sulphide ores more than 60% in the world, but all being present in the red soil nickel ore more than 60% of world's nickel resources total amount.Along with the minimizing gradually of nickel sulfide ore resource in the world, the development and use red soil nickel ore is extremely important to the nickel industrial expansion.
Handle the ferronickel that obtains behind the red soil nickel ore with blast furnace or electric furnace reduction melting, promptly can be used for producing stainless steel through after the refining.Be used to produce stainless steel with ferronickel as the substitute of electrolytic nickel, can reduce the consumption of metallic nickel, increase the source of nickel element, reduce stainless smelting cost, to obtain good economic benefit.
In the thick ferronickel of output,,, will have a strong impact on stainless use properties at blast furnace or electrosmelting red soil nickel ore as not carrying out refining treatment owing to contain impurity such as sulphur, phosphorus, carbon, silicon.But especially sulphur complete miscibility in liquid steel, but solubleness is very little in solid-state iron and steel, adds " hot-short " that easily causes steel or alloy man-hour at metal fever, and therefore, the industrial sulphur content that should as far as possible reduce in steel or the alloy finished product is to reduce the damaging effect of sulphur.Thick ferronickel needs to be used further to stainless production behind the refining desulfuration.
At present, sweetening agents such as soda ash, lime, synthetic slag, carbide of calcium, magnesium are generally adopted in thick ferronickel desulfurization, carry out in the many stoves of ladle, electric furnace, open hearth, converter or Ka Er.The assorted nickel of Ukraine's Pabuk factory uses light ash etc. to carry out secondary desulfurization in steamed stuffed bun, when the soda ash consumption be ferronickel weight 1.0~1.7% the time, the sulphur content of thick ferronickel can be able to be reduced to 0.07~0.10% by 0.2%.When adopting soda ash-magnesium integrated process desulfurization, can make the ferronickel sulphur content reduce to 0.01~0.015% from~0.15%, desulfurization degree improves 20~28% than the method with soda ash or magnesium separately.Muscovite one tame factory uses synthetic lime aluminium slag (CaO 53% and Al in 25 tons cast steel bag 2O 343%) ferronickel has been carried out the secondary desulfurization test, can make the sulphur content of thick ferronickel reduce to 0.015~0.09% by 0.08~0.29%.Patent CN101082095A adopts lime desulfurization, with thick ferronickel in 10 tons of converters in 1500~1620 ℃ by being blown into oxygen and C 3H 8, the sulphur content of thick ferronickel can be reduced to below 0.05% by 0.1~0.5%.Patent CN101139642A adopts yellow soda ash, lime etc. to carry out desulfurization in the many stoves of Ka Er thick ferronickel, and sulphur content is reduced to below 0.02%.Though can the sulphur in the thick ferronickel is near below 0.05% in the many stoves of ladle, electric furnace, open hearth, converter or Ka Er, the oxidizing atmosphere of converter desulfurization is strong, so the quantity of slag is big, and nickel is bigger with the loss of slag, reduces the direct yield of nickel.The stirring intensity of melt is low when ladle, electric furnace, open hearth and the desulfurization of many stoves of Ka Er, causes the desulphurization reaction speed of melt slow, and production efficiency is lower.
Summary of the invention
The present invention is directed to the deficiency that exists in the above-mentioned high sulfur coarse nickel iron refining desulphurization method, the method for the coarse nickel iron refining desulphurization that a kind of technology is simple, flow process short, the ferronickel direct yield is high is provided.
The present invention finishes by following technical proposal: a kind of method of high sulfur coarse nickel iron refining desulphurization is characterized in that through following process steps:
A, in medium-frequency induction furnace, the sweetening agent soda ash that adds thick ferronickel quality 3~10% in the fused high sulfur coarse nickel iron is or/and the flux fluorite of lime and thick ferronickel quality 0~2%, sweetening agent and flux is fusing rapidly at high temperature;
B, be under 1330~1630 ℃ of conditions in function composite by electromagnetic stirring and temperature, sulfur-bearing coarse nickel iron refining 5~20 minutes makes sulphur in the thick ferronickel and soda ash, lime rapid reaction and slag making, after skimming the desulfurization ferronickel.
The refining desulfuration of described thick ferronickel also is applicable in line frequency furnace and carries out.
The thick ferronickel of sulfur-bearing that the present invention is used, its main chemical is: 8.68~10.42%Ni, 80.37~84.58%Fe, 0.56~3.87%Si, 2.03~3.87%C, 0.10~0.15%P, 0.52~1.03%S, 0.53~0.64%Cr.
The reaction formula of sulfur method of the present invention is:
(FeS)+(CaO)=(CaS)+(FeO)
(FeS)+(Na 2CO 3)=(Na 2S)+(FeO)+CO 2
When using lime as sweetening agent, also need to add thick ferronickel quality 1~2% the flux fluorite to reduce the viscosity of slag.But reinforcing desulfuration reaction process under the effect of induction stirring is removed after making the sulphur slag making in the thick ferronickel, obtains sulfur-bearing less than 0.05% ferronickel.
When independent use soda ash desulfurization, best refining time of the present invention is 5 minutes, and best refining temperature is 1360 ℃, and the optimum amount of soda ash is thick ferronickel quality 4%; When independent use lime desulfurization, best refining time of the present invention is 10 minutes, and best refining temperature is 1550 ℃, and it is 7% and 1.5% of thick ferronickel quality that the optimum amount of lime and fluorite is respectively; When using soda ash and lime composite desulfurizing agent, best refining time of the present invention is 7 minutes, and best refining temperature is 1510 ℃, and the optimum amount of soda ash, lime and fluorite is respectively thick ferronickel quality 2%, 4% and 1%.
When described use soda ash and lime composite desulfurizing agent, both mass ratioes are any ratio in the thick ferronickel quality 3~10%.
The present invention compared with prior art has following advantage and effect: adopt such scheme, promptly adopt the intermediate frequency or the line frequency induction furnace of prior art to carry out contactless heating, can make molten metal keep clean, the side effect of having avoided thermal source to produce, the used quantity of slag is few, the contact area of metal and slag is little, under the effect of induction stirring, the even temperature of molten metal, make that each element is evenly distributed very soon in the molten metal, accelerate physical reaction speed between phase interface, help spreading desulfurization and non-metallic inclusion come-up, thereby improve the dynamic conditions etc. of physical-chemical reaction, obtain sulfur-bearing less than 0.05% ferronickel, the direct yield of nickel is greater than 98%, and the ferronickel sulphur content meets stainless smelting ferronickel requirement.Technology of the present invention is simple, and energy consumption is low, and industrial scale can be adjusted flexibly, is easy to realize suitability for industrialized production.
Description of drawings
Fig. 1 is the present invention's process flow sheet;
Fig. 2 is another process flow sheet of the present invention.
Embodiment
Below in conjunction with embodiment the present invention is described further.
Embodiment 1
With main chemical is that the high sulfur coarse nickel iron of 8.68%Ni, 84.58%Fe and 0.86%S adds in the medium-frequency induction furnace and is heated to fusing, when temperature reaches 1330 ℃, the soda ash that in stove, is added thick ferronickel quality 3% in the high sulfur coarse nickel iron of induction stirring, soda ash is fusing and react and slag making with sulphur in the thick ferronickel rapidly at high temperature, refining after 10 minutes removes slag, get the refining ferronickel of sulfur-bearing 0.046%, the direct yield of nickel is 98.7%, and the ferronickel sulphur content meets the requirement of stainless steel smelting with ferronickel.
Embodiment 2
With main chemical is that the high sulfur coarse nickel iron of 9.32%Ni, 82.73%Fe and 0.52%S adds in the medium-frequency induction furnace and is heated to fusing, when temperature reaches 1360 ℃, the soda ash that in stove, is added thick ferronickel quality 4% in the high sulfur coarse nickel iron of induction stirring, soda ash is fusing and react and slag making with sulphur in the thick ferronickel rapidly at high temperature, refining after 5 minutes removes slag, ferronickel sulfur-bearing 0.037%, the direct yield of nickel is 98.9%, and the ferronickel sulphur content meets the requirement of stainless steel smelting with ferronickel.
Embodiment 3
With main chemical is that the high sulfur coarse nickel iron of 9.84%Ni, 83.67%Fe and 1.03%S adds in the medium-frequency induction furnace and is heated to fusing, when temperature reaches 1550 ℃, in stove, added the lime of thick ferronickel quality 7% and 1.5% fluorite in the high sulfur coarse nickel iron of induction stirring, lime and fluorite be fusing rapidly at high temperature, sulphur in lime and the thick ferronickel reacts and slag making, refining after 10 minutes removes slag, ferronickel sulfur-bearing 0.041%, the direct yield of nickel is 98.1%, and the ferronickel sulphur content meets the requirement of stainless steel smelting with ferronickel.
Embodiment 4
With main chemical is that the high sulfur coarse nickel iron of 10.42%Ni, 80.37%Fe and 0.72%S adds in the medium-frequency induction furnace and is heated to fusing, when temperature reaches 1630 ℃, in stove, added the lime of thick ferronickel quality 10% and 2% fluorite in the high sulfur coarse nickel iron of induction stirring, lime and fluorite be fusing rapidly at high temperature, sulphur in lime and the thick ferronickel reacts and slag making, refining after 20 minutes removes slag, ferronickel sulfur-bearing 0.029%, the direct yield of nickel is 97.8%, and the ferronickel sulphur content meets the requirement of stainless steel smelting with ferronickel.
Embodiment 5
With main chemical is 9.67%Ni, the high sulfur coarse nickel iron of 81.43%Fe and 0.91%S adds in the medium-frequency induction furnace and is heated to fusing, when temperature reaches 1510 ℃, the soda ash that in stove, is added thick ferronickel quality 2% in the high sulfur coarse nickel iron of induction stirring, 4% lime and 1% fluorite, soda ash, lime and fluorite be fusing rapidly at high temperature, soda ash, sulphur in lime and the thick ferronickel reacts and slag making, refining after 7 minutes removes slag, ferronickel sulfur-bearing 0.038%, the direct yield of nickel is 98.4%, and the ferronickel sulphur content meets the requirement of stainless steel smelting with ferronickel.

Claims (5)

1, a kind of method of high sulfur coarse nickel iron refining desulphurization is characterized in that through following process steps:
A, in medium-frequency induction furnace, the sweetening agent soda ash that adds thick ferronickel quality 3~10% in the fused high sulfur coarse nickel iron is or/and the flux fluorite of lime and thick ferronickel quality 0~2%, sweetening agent and flux is fusing rapidly at high temperature;
B, under function composite by electromagnetic stirring and temperature be under 1330~1630 ℃ the condition, refining 5~20 minutes, sulphur in the thick ferronickel and soda ash or lime react and slag making, remove to obtain sulphur content behind the slag and meet stainless steel smelting requirement ferronickel.
2, the method for a kind of high sulfur coarse nickel iron refining desulphurization according to claim 1 is characterized in that best refining time is 5 minutes when using the soda ash desulfurization separately, and best refining temperature is 1360 ℃, and the optimum amount of soda ash is thick ferronickel quality 4%; When independent use lime desulfurization, best refining time is 10 minutes, and best refining temperature is 1550 ℃, and it is 7% and 1.5% of thick ferronickel quality that the optimum amount of lime and fluorite is respectively; When using soda ash and lime composite desulfurizing agent, best refining time is 7 minutes, and best refining temperature is 1510 ℃, and the optimum amount of soda ash, lime and fluorite is respectively thick ferronickel quality 2%, 4% and 1%.
3, the method for a kind of high sulfur coarse nickel iron refining desulphurization according to claim 1, when it is characterized in that described use soda ash and lime composite desulfurizing agent, both mass ratioes are any ratio in the thick ferronickel quality 3~10%.
4, the method for a kind of high sulfur coarse nickel iron refining desulphurization according to claim 1 is characterized in that the main chemical of high sulfur coarse nickel iron is: 8.68~10.42%Ni, 80.37~84.58%Fe, 0.56~3.87%Si, 2.03~3.87%C, 0.10~0.15%P, 0.52~1.03%S, 0.53~0.64%Cr.
5, the method for a kind of high sulfur coarse nickel iron refining desulphurization according to claim 1 is characterized in that the refining desulfuration process of high sulfur coarse nickel iron also is adapted to carry out in line frequency furnace.
CNA2008100587960A 2008-08-08 2008-08-08 High sulfur coarse nickel iron refining desulphurization method Pending CN101338353A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102061358A (en) * 2011-01-17 2011-05-18 中国恩菲工程技术有限公司 Desulfuration refining process of high-sulfur crude ferronickel
CN102108428A (en) * 2011-01-17 2011-06-29 中国恩菲工程技术有限公司 Refining process of crude nickel iron
CN112708714A (en) * 2020-12-18 2021-04-27 邢台德勤工矿工程有限公司 Ferronickel refining process

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102061358A (en) * 2011-01-17 2011-05-18 中国恩菲工程技术有限公司 Desulfuration refining process of high-sulfur crude ferronickel
CN102108428A (en) * 2011-01-17 2011-06-29 中国恩菲工程技术有限公司 Refining process of crude nickel iron
CN102061358B (en) * 2011-01-17 2012-12-26 中国恩菲工程技术有限公司 Desulfuration refining process of high-sulfur crude ferronickel
CN102108428B (en) * 2011-01-17 2013-04-03 中国恩菲工程技术有限公司 Refining process of crude nickel iron
CN112708714A (en) * 2020-12-18 2021-04-27 邢台德勤工矿工程有限公司 Ferronickel refining process
CN112708714B (en) * 2020-12-18 2021-08-17 邢台德勤工矿工程有限公司 Ferronickel refining process

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Open date: 20090107