Summary of the invention
In view of this, the purpose of this invention is to provide a kind of water lubricating rubber alloy bearing, take all factors into consideration of the influence of water lubricating rubber material liner radial thickness, improve the combination property of water lubriucated bearing, prolong the working life of bearing bearing load carrying capacity and shock resistance.
Water lubricating rubber alloy bearing of the present invention, comprise water lubricating rubber alloy lining and bearing outer ring, described water lubricating rubber alloy lining is bonded in the inner circumference of bearing outer ring by molded vulcanization, between the radial thickness m of water lubricating rubber alloy lining and the water lubricating rubber alloy lining inner diameter d is following corresponding relation, and wherein thickness size unit is a millimeter:
Metric unit, d unit is a millimeter: 15≤d<30,4≤m≤5; 30≤d<55,6≤m≤7; 55≤d<80,8≤m≤9; 80≤d<105,9≤m≤11; 105≤d<135,11≤m≤12; 135≤d<180,12≤m≤14; 180≤d<210,14≤m≤15; 210≤d<296,16≤m≤17; 296≤d<340,16≤m≤18; 340≤d<380,17≤m≤19; 380≤d<400,18≤m≤20; 400≤d<500,19≤m≤23; 500≤d≤550,23≤m≤25;
English unit, d unit are inch: English unit, d unit are inch:
4≤m≤5;
6≤m≤7;
8≤m≤9;
9≤m≤11;
11≤m≤13;
12≤m≤14;
11≤m≤13;
14≤m≤16;
15≤m≤17;
17≤m≤19;
19≤m≤21;
20≤m≤22;
21≤m≤23。
Further, the axial length L of water lubricating rubber alloy bearing be water lubricating rubber alloy lining inner diameter d 2-4 doubly;
The outside dimension D of water lubricating rubber alloy bearing is:
Metric unit, d and m unit are millimeter: d+8m/3≤D≤d+8m;
English unit, d unit are inch, and m unit is a millimeter: d+2.3m/25.4≤D≤d+8m/25.4;
Further, described water lubricating rubber alloy lining axially is provided with the water channel groove that cross section is a circular arc, and described water channel groove is along the circumferential direction uniform; Water lubricating rubber alloy sleeve inner surface between the adjacent water channel groove axially is provided with the circular arc shallow slot, passes through the tangent rounding off of arc surface between described circular arc shallow slot and the water channel groove;
Further, d/2≤circular arc shallow slot radius≤d/2+0.5, d/16.6≤arc surface radius≤(d/2+0.5)/1.4; D/28≤water channel groove radius≤(d/2+0.5)/2.3;
Further, described water lubricating rubber alloy bearing is a flange-type, and the diameter dimension of described flange is 1.2d≤flange plate diameter dimension≤3.2d; The flange plate axial thickness is of a size of:
Metric unit, d and m unit are millimeter: 1.3m≤flange thickness≤2.3m,
English unit, d unit are inch, and m unit is a millimeter: m/25.4≤flange thickness≤1.9m/25.4.
Further, the material of water lubricating rubber alloy lining comprises following component by weight: nitrile rubber 40-100, zine oxide 3~8, sulphur 1~3, promoter 1~3, age resister 1~3, fatty acid 1~3, semi-reinforcing carbon black 60~80, bulking agent 20~60;
Further, the material of described water lubricating rubber alloy lining comprises following component by weight: nitrile rubber 70, zine oxide 5, sulphur 2, promoter 2, age resister 2, fatty acid 2, semi-reinforcing carbon black 70, bulking agent 40;
Further, described promoter is N-cyclohexyl-2-benzothiazole sulfonamide, and age resister is a nickel dibutyl dithiocarbamate, and fatty acid is C16 or C18 saturated fatty acid, and bulking agent is molybdenum disulfide, teflon, graphite, glass fibre or carbon fiber;
Further, water lubricating rubber alloy lining hardness is 60~90 shore hardnesses, and surface roughness is 1.1~1.9 μ m;
Further, the water lubricating rubber alloy lining is that material by the water lubricating rubber alloy lining is shaped by molded vulcanization; The sulfide stress that the material molded vulcanization is shaped is 10~25MPa, and sulfurize temperature is that 110 ~ 180 ℃, cure time are 30~80min.
The invention has the beneficial effects as follows: water lubricating rubber alloy bearing of the present invention, take all factors into consideration of the influence of water lubricating rubber material liner radial thickness to bearing load carrying capacity and shock resistance, bearing according to different size, adopt the thickness of corresponding water lubricating rubber material liner, improve the combination property of water lubriucated bearing, prolong the working life of bearing; Adopt water channel groove and sleeve inner surface the circular arc shallow slot axially to be set by the sleeve inner surface between arc surface rounding off and the adjacent water channel groove, pass through the arc surface rounding off between circular arc shallow slot and the water channel groove, compare with the straight trough of prior art, strengthen water lubriucated bearing and drain silt and impurity ability, make the lining fretting wear slow, more be easy to generate elastic hydrodynamic lubrication, between transmission shaft and bearing, form the moisture film supporting, reduce fretting wear, than the long service life of similar bearing more than 3 times, user cost is low, it only is advantage such as 1/10~1/4 of conventional metals bearing, it has not only saved valuable non-ferrous metal and lubriation material, but also can save complicated lubricant supply system, also can reduce seal arrangement, simplified structure improves maintainability, is applicable to boats and ships, machinery, oil, chemical industry, water conservancy, the correlative equipment in engineering fields such as mine; Rational structure, the material that cooperates the water lubricating rubber alloy lining of special proportioning, can obviously strengthen the bearing capacity and the shock resistance of bearing and the friction factor that reduces bearing inner surface, not only can prolong the working life of bearing, can also improve the efficient of transmission greatly.
Embodiment
Accompanying drawing is a radial section structural representation of the present invention, as shown in the figure: the water lubricating rubber alloy bearing of present embodiment, comprise water lubricating rubber alloy lining 2 and bearing outer ring 1, water lubricating rubber alloy lining 2 is bonded in the inner circumference of bearing outer ring by molded vulcanization;
Below be that embodiment is a metric unit, between the radial thickness m of water lubricating rubber alloy lining 2 and water lubricating rubber alloy lining 2 inner diameter d is following corresponding relation, wherein radial thickness m size and inner diameter d unit are millimeter, in the form, the radial thickness m of the water lubricating rubber alloy lining 2 of the corresponding different range of each internal diameter size, wherein each scope is three embodiments;
2. |
20 |
4 |
20 |
4.5 |
20 |
5 |
3. |
22 |
4 |
22 |
4.5 |
22 |
5 |
4. |
25 |
4 |
25 |
4.5 |
25 |
5 |
5. |
28 |
4 |
28 |
4.5 |
28 |
5 |
6. |
30 |
6 |
30 |
6.5 |
30 |
7 |
7. |
32 |
6 |
32 |
6.5 |
32 |
7 |
8. |
35 |
6 |
35 |
6.5 |
35 |
7 |
9. |
38 |
6 |
38 |
6.5 |
38 |
7 |
10. |
40 |
6 |
40 |
6.5 |
40 |
7 |
11. |
45 |
6 |
45 |
6.5 |
45 |
7 |
12. |
50 |
6 |
50 |
6.5 |
50 |
7 |
13. |
55 |
8 |
55 |
8.5 |
55 |
9 |
14. |
60 |
8 |
60 |
8.5 |
60 |
9 |
15. |
65 |
8 |
65 |
8.5 |
65 |
9 |
16. |
70 |
8 |
70 |
8.5 |
70 |
9 |
17. |
75 |
8 |
75 |
8.5 |
75 |
9 |
18. |
80 |
9 |
80 |
10 |
80 |
11 |
19. |
85 |
9 |
85 |
10 |
85 |
11 |
20. |
90 |
9 |
90 |
10 |
90 |
11 |
21. |
95 |
9 |
95 |
10 |
95 |
11 |
22. |
100 |
9 |
100 |
10 |
100 |
11 |
23. |
550 |
23 |
550 |
24 |
550 |
25 |
24. |
105 |
11 |
105 |
11.5 |
105 |
12 |
25. |
110 |
11 |
110 |
11.5 |
110 |
12 |
26. |
115 |
11 |
115 |
11.5 |
115 |
12 |
27. |
120 |
11 |
120 |
11.5 |
120 |
12 |
28. |
121 |
11 |
121 |
11.5 |
121 |
12 |
29. |
123 |
11 |
123 |
11.5 |
123 |
12 |
30. |
125 |
11 |
125 |
11.5 |
125 |
12 |
31. |
130 |
11 |
130 |
11.5 |
130 |
12 |
32. |
132 |
11 |
132 |
11.5 |
132 |
12 |
33. |
134 |
11 |
134 |
11.5 |
134 |
12 |
34. |
135 |
12 |
135 |
13 |
135 |
14 |
35. |
135 |
12 |
135 |
13 |
135 |
14 |
36. |
140 |
12 |
140 |
13 |
140 |
14 |
37. |
142 |
12 |
142 |
13 |
142 |
14 |
38. |
144 |
12 |
144 |
13 |
144 |
14 |
39. |
145 |
12 |
145 |
13 |
145 |
14 |
40. |
150 |
12 |
150 |
13 |
150 |
14 |
41. |
153 |
12 |
153 |
13 |
153 |
14 |
42. |
155 |
12 |
155 |
13 |
155 |
14 |
43. |
156 |
12 |
156 |
13 |
156 |
14 |
44. |
160 |
12 |
160 |
13 |
160 |
14 |
45. |
163 |
12 |
163 |
13 |
163 |
14 |
46. |
170 |
12 |
170 |
13 |
170 |
14 |
47. |
175 |
12 |
175 |
13 |
175 |
14 |
48. |
178 |
12 |
178 |
13 |
178 |
14 |
49. |
180 |
14 |
180 |
14.5 |
180 |
15 |
50. |
185 |
14 |
185 |
14.5 |
185 |
15 |
51. |
188 |
14 |
188 |
14.5 |
188 |
15 |
52. |
190 |
14 |
190 |
14.5 |
190 |
15 |
53. |
197 |
14 |
197 |
14.5 |
197 |
15 |
54. |
200 |
14 |
200 |
14.5 |
200 |
15 |
55. |
207 |
14 |
207 |
14.5 |
207 |
15 |
56. |
207 |
14 |
207 |
14.5 |
207 |
15 |
57. |
210 |
16 |
210 |
16.5 |
210 |
17 |
58. |
211 |
16 |
211 |
16.5 |
211 |
17 |
59. |
213 |
16 |
213 |
16.5 |
213 |
17 |
60. |
215 |
16 |
215 |
16.5 |
215 |
17 |
61. |
218 |
16 |
218 |
16.5 |
218 |
17 |
62. |
220 |
16 |
220 |
16.5 |
220 |
17 |
63. |
222 |
16 |
222 |
16.5 |
222 |
17 |
64. |
228 |
16 |
228 |
16.5 |
228 |
17 |
65. |
230 |
16 |
230 |
16.5 |
230 |
17 |
66. |
232 |
16 |
232 |
16.5 |
232 |
17 |
67. |
239 |
16 |
239 |
16.5 |
239 |
17 |
68. |
240 |
16 |
240 |
16.5 |
240 |
17 |
69. |
242 |
16 |
242 |
16.5 |
242 |
17 |
70. |
243 |
16 |
243 |
16.5 |
243 |
17 |
71. |
249 |
16 |
249 |
16.5 |
249 |
17 |
72. |
250 |
16 |
250 |
16.5 |
250 |
17 |
73. |
252 |
16 |
252 |
16.5 |
252 |
17 |
74. |
260 |
16 |
260 |
16.5 |
260 |
17 |
75. |
264 |
16 |
264 |
16.5 |
264 |
17 |
76. |
270 |
16 |
270 |
16.5 |
270 |
17 |
77. |
271 |
16 |
271 |
16.5 |
271 |
17 |
78. |
275 |
16 |
275 |
16.5 |
275 |
17 |
79. |
276 |
16 |
276 |
16.5 |
276 |
17 |
80. |
279 |
16 |
279 |
16.5 |
279 |
17 |
81. |
280 |
16 |
280 |
16.5 |
280 |
17 |
82. |
282 |
16 |
282 |
16.5 |
282 |
17 |
83. |
286 |
16 |
286 |
16.5 |
286 |
17 |
84. |
290 |
16 |
290 |
16.5 |
290 |
17 |
85. |
292 |
16 |
292 |
16.5 |
292 |
17 |
86. |
296 |
16 |
296 |
17 |
296 |
18 |
87. |
297 |
16 |
297 |
17 |
297 |
18 |
88. |
300 |
16 |
300 |
17 |
300 |
18 |
89. |
310 |
16 |
310 |
17 |
310 |
18 |
90. |
320 |
16 |
320 |
17 |
320 |
18 |
91. |
330 |
16 |
330 |
17 |
330 |
18 |
92. |
340 |
17 |
340 |
18 |
340 |
19 |
93. |
350 |
17 |
350 |
18 |
350 |
19 |
94. |
360 |
17 |
360 |
18 |
360 |
19 |
95. |
370 |
17 |
370 |
18 |
370 |
19 |
96. |
380 |
18 |
380 |
19 |
380 |
20 |
97. |
390 |
18 |
390 |
19 |
390 |
20 |
98. |
400 |
19 |
400 |
20 |
400 |
21 |
99. |
410 |
19 |
410 |
20 |
410 |
21 |
100. |
420 |
20 |
420 |
21 |
420 |
22 |
101. |
430 |
20 |
430 |
21 |
430 |
22 |
102. |
440 |
21 |
440 |
22 |
440 |
23 |
103. |
450 |
21 |
450 |
22 |
450 |
23 |
104. |
460 |
21 |
460 |
22 |
460 |
23 |
105. |
470 |
21 |
470 |
22 |
470 |
23 |
106. |
480 |
21 |
480 |
22 |
480 |
23 |
107. |
490 |
21 |
490 |
22 |
490 |
23 |
108. |
500 |
21 |
500 |
22 |
500 |
23 |
109. |
510 |
23 |
510 |
24 |
510 |
25 |
110. |
520 |
23 |
520 |
24 |
520 |
25 |
111. |
530 |
23 |
530 |
24 |
530 |
25 |
112. |
540 |
23 |
540 |
24 |
540 |
25 |
Below being that embodiment is an English unit, is following corresponding relation between the radial thickness m of water lubricating rubber alloy lining 2 and water lubricating rubber alloy lining 2 inner diameter d, and wherein radial thickness m dimensional units is a millimeter, and inner diameter d unit is an inch; In the form, the radial thickness m of the water lubricating rubber alloy lining 2 of the corresponding different range of each internal diameter size, wherein each scope is three embodiments;
In the above form, comprise among the whole embodiments of metric unit and English unit that water lubricating rubber alloy lining 2 axially is provided with the water channel groove 3 that cross section is a circular arc, water channel groove 3 is along the circumferential direction uniform; Water lubricating rubber alloy lining 2 inner surface axials between the adjacent water channel groove 3 are provided with circular arc shallow slot 4, pass through arc surface 5 tangent rounding ofves between circular arc shallow slot 4 and the water channel groove 3.
Circular arc shallow slot 4 radiuses=d/2, arc surface 5 radiuses=d/16.6, water channel groove 3 radiuses=d/28;
Also can be: circular arc shallow slot 4 radiuses=d/2+0.5, arc surface 5 radiuses=d/4.8+0.2, water channel groove 3 radiuses=(d/2+0.5)/2.3;
Best: circular arc shallow slot 4 radiuses=d/2+0.25, arc surface 5 radiuses=(d/2+0.5)/1.4, water channel groove 3 radiuses=0.25d+0.2;
Embodiment's water lubricating rubber alloy lining hardness is 60 shore hardnesses in the above form, and surface roughness is 1.1 μ m;
Best: water lubricating rubber alloy lining hardness is 70 shore hardnesses, and surface roughness is 1.6 μ m; This hardness range can guarantee the optimum Match of carrying of water lubricating rubber alloy lining and shock resistance, prolongs the working life of bearing greatly, and is beneficial to the raising transmission efficiency;
Also can be: water lubricating rubber alloy lining hardness be 90 shore hardnesses, and surface roughness is 1.9 μ m; This hardness range can guarantee carrying of water lubricating rubber alloy lining and the suitable coupling of shock resistance, is beneficial to the working life that prolongs bearing.
Embodiment's water lubricating rubber alloy lining is that material by the water lubricating rubber alloy lining is shaped by molded vulcanization in the above form; The sulfide stress that the material molded vulcanization is shaped is 10MPa, and sulfurize temperature is that 110 ℃, cure time are 30min;
Best: the sulfide stress that the material molded vulcanization is shaped is 18MPa, and sulfurize temperature is that 150 ℃, cure time are 60min;
Also can be: the sulfide stress that the material molded vulcanization is shaped be 25MPa, and sulfurize temperature is that 180 ℃, cure time are 80min.
By above sulfuration process, make the hardness of water lubricating rubber alloy lining and surface roughness all reach predetermined value, be beneficial to the bearing capacity that improves the water lubricating rubber alloy lining, and reach the desired indicator of antidetonation and bearing capacity.
The axial length L of the embodiment's water lubricating rubber alloy bearing in the above form is 2 times of water lubricating rubber alloy lining 2 inner diameter d;
Best: the axial length L of water lubricating rubber alloy bearing is 3 times of water lubricating rubber alloy lining 2 inner diameter d;
Also can be: the axial length L of water lubricating rubber alloy bearing be 4 times of water lubricating rubber alloy lining 2 inner diameter d;
The outside dimension D of the water lubricating rubber alloy bearing of the embodiment's metric unit in the above form is d+8m/3;
Best: the outside dimension D of water lubricating rubber alloy bearing is d+6m;
Also can be: the outside dimension D of water lubricating rubber alloy bearing be d+8m.
The outside dimension D of the water lubricating rubber alloy bearing of the embodiment English unit in the above form is d+2.3m/25.4;
Best: the outside dimension D of water lubricating rubber alloy bearing is d+6m/25.4;
Also can be: the outside dimension D of water lubricating rubber alloy bearing be d+8m/25.4.
Following embodiment is flange-type water lubricating rubber alloy bearing embodiment, and the flange plate diameter dimension of flange is 1.2d, also can be 3.2d, and optimum size is 2d;
The axial thickness of flange plate is of a size of:
Metric unit, d and m unit are millimeter: flange thickness is 1.3m, also can be 2.3m, and optimum size is 1.8m;
English unit, d unit are inch, and m unit is millimeter: flange thickness is m/25.4, also can be 1.9m/25.4, and optimum size is 1.5m/25.4.
Following examples are the material embodiment of water lubricating rubber alloy lining, and material component unit is Kg.
Material embodiment one
The material of the water lubricating rubber alloy lining of present embodiment, comprise following component by weight: nitrile rubber 40Kg, zine oxide 3Kg, sulphur 1Kg, N-cyclohexyl-2-benzothiazole sulfonamide 1Kg, nickel dibutyl dithiocarbamate 1Kg, C16 saturated fatty acid 1Kg, semi-reinforcing carbon black 60Kg, molybdenum disulfide 20Kg.
Material embodiment two
The material of the water lubricating rubber alloy lining of present embodiment, comprise following component by weight: nitrile rubber 70Kg, zine oxide 5Kg, sulphur 2Kg, N-cyclohexyl-2-benzothiazole sulfonamide 2Kg, nickel dibutyl dithiocarbamate 2Kg, C16 saturated fatty acid 2Kg, semi-reinforcing carbon black 70Kg, molybdenum disulfide 40Kg.
Material embodiment three
The material of the water lubricating rubber alloy lining of present embodiment, comprise following component by weight: nitrile rubber 100Kg, zine oxide 8Kg, sulphur 3Kg, N-cyclohexyl-2-benzothiazole sulfonamide 3Kg, nickel dibutyl dithiocarbamate 3Kg, C16 saturated fatty acid 3Kg, semi-reinforcing carbon black 80Kg, molybdenum disulfide 60Kg.
Material embodiment four
The material of the water lubricating rubber alloy lining of present embodiment, comprise following component by weight: nitrile rubber 40Kg, zine oxide 3Kg, sulphur 1Kg, N-cyclohexyl-2-benzothiazole sulfonamide 1Kg, nickel dibutyl dithiocarbamate 1Kg, C18 saturated fatty acid 1Kg, semi-reinforcing carbon black 60Kg, teflon 20Kg.
Material embodiment five
The material of the water lubricating rubber alloy lining of present embodiment, comprise following component by weight: nitrile rubber 70Kg, zine oxide 5Kg, sulphur 2Kg, N-cyclohexyl-2-benzothiazole sulfonamide 2Kg, nickel dibutyl dithiocarbamate 2Kg, C18 saturated fatty acid 2Kg, semi-reinforcing carbon black 70Kg, teflon 40Kg.
Material embodiment six
The material of the water lubricating rubber alloy lining of present embodiment, comprise following component by weight: nitrile rubber 100Kg, zine oxide 8Kg, sulphur 3Kg, N-cyclohexyl-2-benzothiazole sulfonamide 3Kg, nickel dibutyl dithiocarbamate 3Kg, C18 saturated fatty acid 3Kg, semi-reinforcing carbon black 80Kg, teflon 60Kg.
Material embodiment seven
The material of the water lubricating rubber alloy lining of present embodiment, comprise following component by weight: nitrile rubber 40Kg, zine oxide 3Kg, sulphur 1Kg, N-cyclohexyl-2-benzothiazole sulfonamide 1Kg, nickel dibutyl dithiocarbamate 1Kg, C18 saturated fatty acid 1Kg, semi-reinforcing carbon black 60Kg, graphite 20Kg.
Material embodiment eight
The material of the water lubricating rubber alloy lining of present embodiment, comprise following component by weight: nitrile rubber 70Kg, zine oxide 5Kg, sulphur 2Kg, N-cyclohexyl-2-benzothiazole sulfonamide 2Kg, nickel dibutyl dithiocarbamate 2Kg, C18 saturated fatty acid 2Kg, semi-reinforcing carbon black 70Kg, glass fibre 40Kg.
Material embodiment nine
The material of the water lubricating rubber alloy lining of present embodiment, comprise following component by weight: nitrile rubber 100Kg, zine oxide 8Kg, sulphur 3Kg, N-cyclohexyl-2-benzothiazole sulfonamide 3Kg, nickel dibutyl dithiocarbamate 3Kg, C18 saturated fatty acid 3Kg, semi-reinforcing carbon black 80Kg, carbon fiber 60Kg.
Among the above material embodiment, embodiment two, embodiment five and embodiment eight are better formula, and by these three kinds of materials that embodiment obtains, its combination property is more being optimized aspect the tribological property of carrying and antidetonation and material than other prescription.
The contrast situation of key technology average behavior index of the present invention and prior art like product:
Experimental project |
The present invention |
The prior art like product |
Bearing capacity |
0.382N/mm
2 |
0.246N/mm
2 |
Operating rate |
0.025-40m/s |
0.04-40m/s |
Friction factor |
0.008-0.015 |
0.0015-0.025 |
Amount of deflection |
0.0925-0.1023mm |
0.1139-0.1248mm |
Compressive strength |
238N/mm
2 |
208N/mm
2 |
Tensile strength |
54N/mm
2 |
49N/mm
2 |
External diameter shrinks |
0.0508-0.0635mm |
0.0569-0.0645mm |
Volume Changes |
Less than 1% |
Less than 2.3% |
Operating temperature |
-20-86℃ |
-20-80℃ |
Working life |
18500h |
12500h |
Last table has comprised that cost of the present invention only is 1/10~1/4 of an external like product with external like product contrast, and its combination property is in the leading level in the world, has very strong competitive ability in the international market.In the preparation and the moulding of the tribological property optimization of material, material, mould-important breakthrough and important innovations are arranged aspect the key technologies such as structural design of elastic hydrodynamic lubrication and motive sealing system.
Explanation is at last, above embodiment is only unrestricted in order to technological scheme of the present invention to be described, although the present invention is had been described in detail with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can make amendment or be equal to replacement technological scheme of the present invention, and not breaking away from the aim and the scope of technical solution of the present invention, it all should be encompassed in the middle of the claim scope of the present invention.