CN101332380A - On-line superheated steam degradation cleaner - Google Patents
On-line superheated steam degradation cleaner Download PDFInfo
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- CN101332380A CN101332380A CNA2007101231111A CN200710123111A CN101332380A CN 101332380 A CN101332380 A CN 101332380A CN A2007101231111 A CNA2007101231111 A CN A2007101231111A CN 200710123111 A CN200710123111 A CN 200710123111A CN 101332380 A CN101332380 A CN 101332380A
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- filter
- superheated steam
- filter chamber
- gathering
- waste
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Abstract
An online clean machine has integration design and compact structure as well as is applicable to a filter of polyester and the chemical fiber production line thereof; the online clean of the filter can be completed by connecting the online clean machine with a filter chamber of the filter of polyester or the chemical fiber production line and an external pipeline of the filter chamber; superheated steam generated by a superheated steam generator enters the filter chamber of the filter and cleans the filter in the filter chamber of the filter; after being carried out degradation and cleaning by the superheated steam, the waste material enters a gathering unit through a discharge gate and a waste material inlet of the filter chamber of the filter, and the gathering unit completes the collection of the waste material; the rest waste steam enters a washing tower and forms waste water mixture together with the cooling water in the washing tower to be discharged into a wastewater disposal basin through a waste water pipe; in order to adapt to the different structures of the filter chamber of the filter of polyester or the chemical fiber production line and the external pipeline of the filter chamber, the gathering unit is designed to be the structure that the gathering unit can be moved and has adjustable structure by using a trolley and a elevator mechanism.
Description
Affiliated technical field
The present invention relates to a kind of on-line cleaning device at the filter in polyester and the chemical fibre production process thereof.Online superheated steam degradation cleaner is the filter chamber that utilizes the filter in polyester and the chemical fibre production line thereof, the reactor that degraded is cleaned as superheated steam.Filter does not need to take out from the filter chamber of filter, just can directly carry out the superheated steam degraded and clean in the filter chamber of filter.Online superheated steam degradation cleaner is that a kind of suitable polyester and chemical fibre production line thereof carry out the filter cleaning, and is simple in structure, wide application, the incorporate equipment of flexible operation.
Background technology
At present, widely apply in polyester and chemical fibre production process thereof, at the cleaning way of filter be: after at first filter being taken out from the filter filter chamber, be placed in the reactor of special use, carry out the dissolving or the high-temperature calcination of chemical mode again.In the taking-up process of filter, the temperature of filter can drop to normal temperature.In order to reach the cleaning purpose, must heat once more filter by reactor, can clean filter after reaching cleaning temperature.
Summary of the invention
In order to solve existing filter in cleaning process, must use special-purpose reactor and carry out post bake, use purpose-built washing equipment that is caused and post bake cause, the deficiency that use cost is higher and the heating energy consumption increases.Patent of the present invention provides a kind of filter that makes to take out from the filter chamber of filter, and the filter chamber of filter that utilizes polyester and chemical fibre thereof is as reactor, and the device that can be directly cleans in the filter chamber of the filter of polyester and chemical fibre thereof.
Patent of the present invention solves the technical scheme that its technical problem adopts: online superheated steam degradation cleaner is made up of superheated steam generator and gathering-device.Utilize the filter chamber of filter of polyester and chemical fibre thereof and the external pipe of filter filter chamber,, form the device that filter chamber that a filter that can make polyester and chemical fibre thereof do not leave filter can clean with superheated steam generator and gathering-device.Concrete technical solution scheme is: by superheated steam generator common steam is heated into superheated steam, the superheated steam that produces enters into the filter chamber of filter by superheated steam outlet, superheated steam stop valve, filtration import, by filter in the superheated steam filter rinsed filter chamber and filter card, the waste material of the generation after the cleaning enters into collecting tank by the discharge gate of the filter chamber of filter, the waste material import of gathering-device; Heavier waste material rests in the hopper under the effect of gravity, and lighter waste material is accompanied by steam and is brought in the scrubbing tower by baffle plate, waste gas outlet, exhaust gas inlet; Steam by the washing of cooling water, is blended in the waste material in the steam in the waste water in scrubbing tower, by waste water mouth, waste pipe, is discharged in the wastewater disposal basin; Online superheated steam degradation cleaner is for the difference of the structure of the external pipe of the filter chamber of the filter that adapts to different polyester or chemical fibre production line and filter filter chamber thereof, gathering-device is designed to move and liftable frame for movement, makes the gathering-device can be by moving or the mode of lifting is finished and being connected of the external pipe of the filter chamber of filtration in-situ device and filter filter chamber thereof.
The invention has the beneficial effects as follows, be fit to the online cleaning device of the filter of newly-built polyester or chemical fibre production line.And can finish the on-line cleaning of filter by the filter chamber of the filter of the polyester built or chemical fibre production line and the external pipe of filter filter chamber thereof are transformed.It is the cleaning device of the filter of integrated, removable a, liftable, polyester quick for installation and chemical fibre production line thereof.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further specified
Fig. 1 gathering-device front view
Fig. 2 gathering-device side view
Fig. 3 gathering-device rearview
Fig. 4 lifting structure schematic diagram
Fig. 5 steam generator front view
Fig. 6 system construction drawing
Among the figure 1, gathering-device, 2, collecting tank, 3, housing, 4, heater, 5, insulation material, 6, baffle plate, 7, hopper, 8, waste gas outlet, 9, exhaust gas inlet, 10, exhaust outlet, 11, cooling water inlet, 12, mounting flange, 13, scrubbing tower, 14, hand hole, 15, hand hole cover, 16, fixed mount, 17, the tower support, 18, the waste water mouth, 19, waste pipe, 20, the pipeline frame, 21, wastewater disposal basin, 22, the waste discharge mouth, 23, locomotive, 24, wheel, 25, fixing card, 26, turning cylinder, 27, handwheel, 28, main balancing pole, 29, following supporting leg, 30, lifting platform, 31, the collecting tank leg, 32, the fire door pin, 33, collect flange, 34, collect fire door, 35, handle, 36, the fire door hinge, 37, the fire door handle, 38, the waste material import, 39, regulator cubicle, 40, bolt, 41, shower nozzle, 42, the filler basket, 43, filler, 44, the basket card, 45, from balancing pole, 46, the balancing pole card, 47, leading screw, 48, cable plug, 49, upper supporting leg, 50, the superheated steam outlet, 51, superheated steam generator, 52, electrothermal tube, 53, steam baffle, 54, the heater housing, 55, the heater supporting leg, 56, steam inlet, 57, terminals, 58, the junction box, 59, binding post, 60, the filter filter chamber, 61, the filter card, 62, filter, 63, the filter chamber thermal treatment zone, 64, filtering outlet, 65, discharge gate, 66, filter import, 67, the superheated steam stop valve, 68, the discharge gate stop valve, 69, screw thread, 70, the anticreep card, 71, pipeline, 72, temperature sensor.
The specific embodiment
In Fig. 1, waste material import (38) is in the top of gathering-device (1); The outer wall of the collecting tank (2) of gathering-device (1) is furnished with heater (4) uniformly; Between housing (3) and collecting tank (2), be filled with insulation material (5), form the heat-insulation layer of gathering-device (1); Hopper (7) is in the bottom of collecting tank (2), waste gas outlet (8) side of hopper (7) is equipped with baffle plate (6), baffle plate (6) is parallel with the direction of collecting tank (2), collection flange (33) side of hopper (7) is not installed baffle plate (6), hopper (7) is not installed a side of baffle plate (6), below in waste material import (38), collection flange (33) side of hopper (7) is installed handle (35); Waste gas outlet (8) is connected with the exhaust gas inlet (9) of scrubbing tower (13), and heater (4) is installed on the tube wall of exhaust gas inlet (9); Scrubbing tower (13) is made up of two parts up and down, by mounting flange (12) two part connections up and down with scrubbing tower (13); Hand hole (14) is at the offside of exhaust gas inlet (9), and hand hole cover (15) connects by bolt (40); The fixed mount (16) of scrubbing tower (13) is connected with the top of tower support (17) by bolt (40), and the bottom of tower support (17) is connected with lifting platform (30) by bolt (40); Waste water mouth (18) is in the bottom of scrubbing tower (13), and waste water mouth (18) is connected with an end of waste pipe (19), and waste pipe (19) is connected with lifting platform (30) by pipeline frame (20); One section of waste pipe (19) extend in the wastewater disposal basin (21), and waste discharge mouth (22) is in a side of wastewater disposal basin (21); By fixing card (25) and turning cylinder (26), will descend supporting leg (29) and upper supporting leg (49) to be separately fixed at the top of locomotive (23) and the bottom of lifting platform (30); Following supporting leg (29), upper supporting leg (49), main balancing pole (28) are by turning cylinder (26) mobilizable structure that links into an integrated entity; The collecting tank leg (31) of gathering-device (1) is connected with lifting platform (30) by bolt (40); Temperature sensor (72) is installed in the side of heater (4) of the exhaust gas inlet (9) of the bottom of collecting tank (2) of gathering-device and scrubbing tower (13) respectively.
In Fig. 2, fire door handle (37) is installed in a side of collecting fire door (34); Fire door hinge (36) is installed in the opposite side of collecting fire door (34); Collecting fire door (34) is fixed on the fire door hinge (36) by bolt (40); Main balancing pole (28), following supporting leg (29), upper supporting leg (49) and from balancing pole (45), following supporting leg (29), upper supporting leg (49) connects into the liftable mechanism of an one respectively by fixing card (25) and turning cylinder (26), change the length of leading screw (47) by handwheel (27), the length of leading screw (47) has changed main balancing pole (28) and from the distance between the balancing pole (45), by main balancing pole (28) with promote the upper supporting leg (49) and the following supporting leg (29) of oneself side respectively from balancing pole (45), change the angle between upper supporting leg (49) and the following supporting leg (29), change the height of lifting platform (30).
In Fig. 3, scrubbing tower (13) is made up of two parts up and down, and exhaust outlet (10) is on the top of scrubbing tower (13); Cooling water inlet (11) is installed in the upper side of scrubbing tower (13), the center upper portion that cooling water inlet (11) enters scrubbing tower (13) by pipeline (71), pipeline (71) becomes an angle of 90 degrees downward in scrubbing tower (13), and the end of pipeline (71) is equipped with shower nozzle (41); Filler basket (42) is placed on the basket card (44), and basket card (44) is fixed on the bottom of scrubbing tower (13), and filler (43) is placed in the filler basket (42); Regulator cubicle (39) is installed in a side of lifting platform (30); Cable plug (48) is installed in the bottom of regulator cubicle (39); Balancing pole card (46) is at the middle part from balancing pole (45).
In Fig. 4, an end of leading screw (47) is equipped with handle (27), and the other end of leading screw (47) is equipped with anticreep card (70); Balancing pole card (46) wraps in from the outer survey of balancing pole (45), and the anticreep card (70) of leading screw (47) is between balancing pole (45) and the balancing pole card (46); Main balancing pole (28) is equipped with screw thread (69), and leading screw (47) passes main balancing pole (28) by screw thread (69); By the rotation of handwheel (27), changed main balancing pole (28) and from the length of the leading screw (47) between the balancing pole (45), change main balancing pole (28) and from the distance between the balancing pole (45) by screw thread (69) and anticreep card (70).
In Fig. 5, superheated steam outlet (50) is in the bottom of the cecum side of superheated steam generator (51), and temperature sensor (72) is installed in the inside of superheated steam outlet (50); It is parallel with heater housing (54) that electrothermal tube (52) passes steam baffle (53); Steam inlet (56) is in the bottom of mounting flange (12) side of superheated steam generator (51); The terminals (57) of electrothermal tube (52) extend in the junction box (58), and binding post (59) is installed in the bottom of junction box (58), and cable plug (49) is installed in the bottom of junction box (58).
In Fig. 6, the superheated steam of superheated steam generator (51) outlet (50) is connected with the filtration import (66) of filter filter chamber (60) by superheated steam stop valve (67); The waste material import (38) of gathering-device (1) is connected with the discharge gate (65) of filter filter chamber (60).
Claims (4)
1, a kind of online superheated steam degradation cleaner, the equipment that can directly clean to the filter in the filter filter chamber, in equipment, superheated steam generator, the filter filter chamber, gathering-device connects successively, it is characterized in that: the superheated steam outlet of superheated steam generator is connected with the filtration import of filter filter chamber, the waste material import of gathering-device is connected with the discharge gate of filter filter chamber, the waste gas outlet of gathering-device is connected with the exhaust gas inlet of scrubbing tower, the waste water mouth of scrubbing tower is connected with waste pipe, waste pipe enters into wastewater disposal basin, gathering-device is connected with lifting platform by the collecting tank leg, lifting platform is connected with travelling carriage by elevating mechanism, and the travelling carriage bottom is equipped with wheel.
2, online superheated steam degradation cleaner according to claim 1 is characterized in that: the superheated steam outlet of superheated steam generator is connected with the filtration import of filter filter chamber, and the waste material import of gathering-device is connected with the discharge gate of filter filter chamber.
3, online superheated steam degradation cleaner according to claim 1, it is characterized in that: the collecting tank leg of gathering-device is connected with lifting platform, and lifting platform is connected with elevating mechanism, and elevating mechanism is connected with travelling carriage, and travelling carriage is connected with wheel.
4, online superheated steam degradation cleaner according to claim 1, it is characterized in that: the collecting tank of gathering-device is furnished with heater outward uniformly, is filled with insulation material between collecting tank and the housing; The waste gas outlet of gathering-device is connected with the exhaust gas inlet of scrubbing tower, on the exhaust gas inlet of scrubbing tower heater is installed; Be filled with insulation material between exhaust gas inlet and waste gas outlet and the housing.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CNA2007101231111A CN101332380A (en) | 2007-06-28 | 2007-06-28 | On-line superheated steam degradation cleaner |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CNA2007101231111A CN101332380A (en) | 2007-06-28 | 2007-06-28 | On-line superheated steam degradation cleaner |
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CN101332380A true CN101332380A (en) | 2008-12-31 |
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CNA2007101231111A Pending CN101332380A (en) | 2007-06-28 | 2007-06-28 | On-line superheated steam degradation cleaner |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103658121A (en) * | 2013-11-28 | 2014-03-26 | 浙江东华纤维制造有限公司 | Device and method for cleaning pipelines for cationic polyester melts |
CN110038866A (en) * | 2019-04-18 | 2019-07-23 | 营口康辉石化有限公司 | A kind of cleaning method of polyester polycondensation reaction kettle |
CN115305677A (en) * | 2022-10-12 | 2022-11-08 | 徐州励图申嘉机械科技有限公司 | Material mixing device for textile dye production |
-
2007
- 2007-06-28 CN CNA2007101231111A patent/CN101332380A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103658121A (en) * | 2013-11-28 | 2014-03-26 | 浙江东华纤维制造有限公司 | Device and method for cleaning pipelines for cationic polyester melts |
CN103658121B (en) * | 2013-11-28 | 2015-06-24 | 浙江东华纤维制造有限公司 | Device and method for cleaning pipelines for cationic polyester melts |
CN110038866A (en) * | 2019-04-18 | 2019-07-23 | 营口康辉石化有限公司 | A kind of cleaning method of polyester polycondensation reaction kettle |
CN115305677A (en) * | 2022-10-12 | 2022-11-08 | 徐州励图申嘉机械科技有限公司 | Material mixing device for textile dye production |
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Open date: 20081231 |