CN101323163B - Full-automatic PVC soft label machine - Google Patents
Full-automatic PVC soft label machine Download PDFInfo
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- CN101323163B CN101323163B CN200710069066A CN200710069066A CN101323163B CN 101323163 B CN101323163 B CN 101323163B CN 200710069066 A CN200710069066 A CN 200710069066A CN 200710069066 A CN200710069066 A CN 200710069066A CN 101323163 B CN101323163 B CN 101323163B
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- instillation
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- copper mold
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Abstract
A full automatic PVC soft mark machine comprises a frame, a moving bed plate and a typppe matrix. The typpe matrix that can exchange different products is arranged on the bed plate. The soft mark machine also comprises a bed plate motion mechanism, an instillation mechanism, a baking mechanism, a cooling mechanism and a soft mark production controller used for generating engraved bitmap data based on an engraved mold, editing needle route, flow and color, controlling the typpe matrix to move along the needle route, controlling the instilling of the instillation mechanism and processes that the typpe matrix is backed by the baking mechanism after the instillation. And after being baked, the typpe matrix is cooled by the cooling mechanism. The instillation mechanism is arranged above the center of the bed plate. The baking and the cooling mechanisms are respectively arranged at the front and back sides. The fully automatic PVC soft mark machine provided by the invention improves production efficiency and has stable quality.
Description
(1) technical field
The invention belongs to soft mark special equipment, relate in particular to a kind of PVC soft label machine.
(2) background technology
China is as the big country of clothes, sport footwear, case and bag production and outlet, and related industries is huge.Trade mark on clothes, sport footwear, the case and bag, decorations board, selecting for use of annex are also more and more pursued the diversity and the feature of environmental protection, wherein the soft mark of PVC---claim leather mark again, be exactly new product wherein.Simultaneously the soft mark of PVC also is widely used in handicrafts such as scape frame, suspension member, plate mat and makes, because it has the characteristic of waterproof, wear-resisting, environmental protection, leisure, is just used by growing field with fast speeds.
But the soft mark of domestic present production PVC all adopts on prefabricated copper mould manual notes face to mark → make a detour baking → cooling → craft and annotates the end and mark → make a detour the production technology that baking → cooling → craft is announced successful tender.Though adopted the mode of production of streamline, basic operation and make a detour and be still craft.General employing 6-8 people is a work group, and class produces 10000 of leather marks (common specification), and per capita output is 1200-1800.Exist drawbacks such as efficient is low, quality is unstable, energy consumption is high, poor working environment on the mode of production.
(3) summary of the invention
For low, the unsettled deficiency of quality of production efficiency that overcomes existing soft marking device, the invention provides a kind ofly enhance productivity, stay-in-grade full-automatic PVC soft label machine.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of PVC soft label machine, comprise frame, motion platen and copper mold, the copper mold of interchangeable different product is installed on the described platen, described soft label machine also comprises the platen motion, instillation mechanism, baking mechanism, cooling body and in order to generate the engraving data bitmap according to engraved die, and editor's needle route, flow and color, and the control copper mold moves according to needle route, instillation mechanism instils, baking mechanism baking copper mold after instillation is finished, the soft mark Production Controller of aftercooler structure cooling copper mold is finished in baking, described instillation mechanism is positioned at the central authorities top of platen, described baking mechanism, cooling body lays respectively at the both sides, front and back of platen; Described platen motion comprises ball screw, the servomotor that can move along X, Y direction, and described platen is sleeved on the described ball-screw; Described instillation mechanism comprises fixed cross beam, is installed in the trace instillation valve on the fixed cross beam, and described fixed cross beam is positioned at the top of platen, and the instillation head of described micro-instillation valve is positioned at the top of copper mold, and described micro-instillation valve connects the instillation drive unit; The described mechanism of toasting comprises heating plate, first lifting column, the baking drive unit that matches with copper mold, and described heating plate is connected with first lifting column, and described first lifting column connects the baking drive unit, and described heating plate connects temperature controller; Described cooling body comprises cooling block, second lifting column, the cooling drive unit that matches with copper mold, and described cooling block is connected with second lifting column, and described second lifting column connects the cooling drive unit.
As preferred a kind of scheme: described soft mark Production Controller comprises: figure reads in module, be used for generating the engraving data bitmap according to engraved die, and editor needle route, flow and color; The instillation control module is used for according to described flow and color, according to needle route control servomotor, enables the instillation drive unit of the trace instillation valve of the corresponding color in the instillation mechanism simultaneously, and after finishing instillation, control instillation drive unit resets; The baking control module is used for after instillation is finished, the control servomotor, and ball screw drives copper mold and enters bake region, restarts the heating plate heating, copper mold is heated to the time of setting; The cooling control module is used for after baking is finished, the control servomotor, and ball screw drives copper mold and enters cooled region, restarts the cooling block cooling, copper mold is cooled to the time of setting.
As preferred another kind of scheme: described micro-instillation valve comprises valve body, the instillation head, described valve body is provided with charging aperture, be provided with vertical dropping liquid passage in the described valve body, described instillation head is installed in valve body lower end, described instillation head and dropping liquid channel connection, be provided with horizontal spool bore in the described valve body, spool is installed in the described spool bore, described spool is provided with radial hole, described spool is connected rotationally with spool bore, and described spool comprises the extension of stretching out valve body, at the lever of described extension fixed installation in order to the drive valve core rotation, described valve body side is provided with limited block, and described limited block cooperates with regulations and parameters.
Further, be provided with sealing ring on the spool of described radial hole both sides, described sealing ring is positioned at the both sides of described vertical dropping liquid passage.
Further, described instillation head is threaded with valve body lower end.
As preferred another scheme: described baking mechanism also comprises warm plate, and a plurality of heating plates are located at installing plate, and described installing plate is fixedlyed connected with first lifting column, is provided with stage clip between described heating plate and the installing plate; Between described warm plate and the heating plate is the bake region of copper mold.
As preferred another kind of again scheme: described cooling body also comprises cooling source, described cooling block inside is provided with coolant channels, described cooling block is provided with cooling liquid outlet, the cooling liquid inlet that is communicated with coolant channels, and described cooling liquid inlet is communicated with cooling source respectively.
Further, described cooling block is at least two, and described each cooling block is positioned on the coldplate, is provided with spring between cooling block and coldplate, and described coldplate is connected with second lifting column.
Further again, described second lifting column connects pressure rod, and described pressure rod connects the cooling drive unit.
Further, described dropping liquid drive unit, baking drive unit, cooling drive unit are cylinder.
Technical conceive of the present invention is: the engraving bit pattern file that software generates when computer reads in engraved die, import in the leather mark CAD design software of independent development, edit and revise corresponding needle route, flow, face look etc., software generates a file apart from form automatically, pass through serial ports, download to the full-automatic PVC soft label machine kinetic control system, the realization full-automatic PVC soft label machine is produced automatically.
To fixing copper mold, finish all technological processes such as injection surface mark → baking → cooling → injection end mark → secondary baking → cooling.
PVC soft label machine kinetic control system drives servomotor according to kinematic parameter and drags platform motion by default graphics track, and use minitype cylinder to drag the micrometeor control valve, by the injection pin hole,, inject the figure of different face looks with the figure face chromogen material of needs; Can also control baking and cooling, the figure layer face look that makes different material can the phase mutual interference, finishes the overall process that leather mark is produced.
By computer CAD design, utilize figure to read in software the soft shape of marking on a map of PVC of required processing is read in, set the technological processes such as needle route, process flow, heat time heating time, cool time of each pin number.Then technological process is imported machine by line or storage card.Machine can be finished injection surface mark → baking → second mark → secondary baking of injection → cooling → all technological processes such as → three baking → coolings of injection end mark automatically by the technological process of setting.
Beneficial effect of the present invention mainly shows: 1, can realize producing automatically the soft mark of PVC; 2, production efficiency height, steady quality; 3, improve working environment, effectively control chilling temperature; 4, the instillation valve body is long-pending little, on-off effect is fast, closes back noresidue drop.
(4) description of drawings
Fig. 1 is the structural representation of PVC soft label machine.
Fig. 2 is the structural representation of baking mechanism.
Fig. 3 is the structural representation of micro-instillation valve.
Fig. 4 is the original state schematic diagram of micro-instillation valve.
Fig. 5 is the working state schematic representation of micro-instillation valve.
Fig. 6 is the structural representation of cooling body.
Fig. 7 is the cut-away view of cooling block.
(5) specific embodiment
Below in conjunction with accompanying drawing the present invention is further described.
With reference to Fig. 1-Fig. 5, a kind of PVC soft label machine, comprise frame 1, motion platen 2 and copper mold 3, the copper mold 3 of interchangeable different product is installed on the described platen 2, described soft label machine also comprises platen motion 4, instillation mechanism 5, baking mechanism 6, cooling body 7 and in order to generate the engraving data bitmap according to engraved die, and editor's needle route, flow and color, and the control copper mold moves according to needle route, instillation mechanism instils, baking mechanism baking copper mold after instillation is finished, the soft mark Production Controller 35 of aftercooler structure cooling copper mold is finished in baking, described instillation mechanism 5 is positioned at the central authorities top of platen 2, described baking mechanism 6, cooling body 7 lays respectively at the both sides, front and back of platen 2; Described platen motion 4 comprises ball screw 8, the servomotor 9 that can move along X, Y direction, and described platen 2 is sleeved on the described ball-screw 8; Described instillation mechanism 5 comprises fixed cross beam 10, is installed in the trace instillation valve 11 on the fixed cross beam, described fixed cross beam 10 is positioned at the top of platen 2, the instillation head of described micro-instillation valve 11 is positioned at the top of copper mold, and described micro-instillation valve connects the instillation drive unit; The described mechanism 6 of toasting comprises heating plate 12, first lifting column 13, the baking drive unit that cooperates with copper mold, described heating plate 12 is connected with first lifting column 13, described first lifting column 13 connects the baking drive unit, and described heating plate 12 connects temperature controller; Described cooling body 7 comprises cooling block 14, second lifting column 15, the cooling drive unit that cooperates with copper mold, and described cooling block 14 is connected with second lifting column 15, and described second lifting column 15 connects the cooling drive unit.
Soft mark Production Controller 35 comprises: figure reads in module, be used for generating the engraving data bitmap according to engraved die, and editor needle route, flow and color; The instillation control module is used for according to described flow and color, according to needle route control servomotor, enables the instillation drive unit of the trace instillation valve of the corresponding color in the instillation mechanism simultaneously, and after finishing instillation, control instillation drive unit resets; The baking control module is used for after instillation is finished, the control servomotor, and ball screw drives copper mold and enters bake region, restarts the heating plate heating, copper mold is heated to the time of setting; The cooling control module is used for after baking is finished, the control servomotor, and ball screw drives copper mold and enters cooled region, restarts the cooling block cooling, copper mold is cooled to the time of setting.
Described micro-instillation valve 11 comprises valve body 16, instil 17, described valve body 16 is provided with charging aperture 18, be provided with vertical dropping liquid passage in the described valve body 16, described instillation 17 is installed in valve body 16 lower ends, described instillation 17 and dropping liquid channel connection, be provided with horizontal spool bore 19 in the described valve body 16, in the described spool bore 19 spool 20 is installed, described spool 20 is provided with radial hole 21, described spool 20 is connected rotationally with spool bore 19, and described spool 20 comprises the extension 22 of stretching out valve body, at the lever 23 of described extension 22 fixed installations in order to the drive valve core rotation, described valve body 16 sides are provided with limited block 35, described limited block 35 cooperates with regulations and parameters 23, with reference to Fig. 4,5, during original state, the radial hole of spool and the dislocation of dropping liquid passage, duty, because the obstruction of receiving limited block 35, regulations and parameters 23 is rotated, when valve body 16 reaches the most the next, the radial hole of spool and dropping liquid channel connection; Work finishes, and after valve body 16 moved up, the regulations and parameters backward rotation returned to original state.
Be provided with sealing ring 24 on the spool of described radial hole 21 both sides, described sealing ring 24 is positioned at the both sides of described vertical dropping liquid passage.Described instillation 17 is threaded with valve body 16 lower ends.
Described baking mechanism also comprises warm plate 25, and a plurality of heating plates 12 are located at installing plate 26, and described installing plate 26 is fixedlyed connected with first lifting column 13, is provided with stage clip 27 between described heating plate and the installing plate; Between described warm plate and the heating plate is the bake region of copper mold.
Described cooling body also comprises cooling source, and described cooling block 14 inside are provided with coolant channels 28, and described cooling block 14 is provided with cooling liquid outlet 29, the cooling liquid inlet 30 that is communicated with coolant channels, and described cooling liquid inlet 30 is communicated with cooling source respectively.Described cooling block is at least two, and described each cooling block 14 is positioned on the coldplate 31, is provided with spring 32 between cooling block 14 and coldplate 31, and described coldplate 31 is connected with second lifting column 15.Described second lifting column 15 connects pressure rod 33, and described pressure rod 33 connects the cooling drive unit.
Described dropping liquid drive unit, baking drive unit, cooling drive unit are cylinder, and described each cylinder connects Pneumatic controlled box 34.
The concrete course of work of present embodiment is:
Figure reads in: the engraving bit pattern file that software generates when computer reads in engraved die, import in the leather mark CAD design software of independent development, edit and revise corresponding needle route, flow, face look etc., software generates a file apart from form automatically, pass through serial ports, download to the full-automatic PVC soft label machine kinetic control system, the realization full-automatic PVC soft label machine is produced automatically;
Control module: system is made of PC and PVC soft label machine kinetic control system.
PC is responsible for leather mark CAD design, generates motion control data and file, by the RS232 serial communication or download to PVC soft label machine kinetic control system,
PVC soft label machine kinetic control system drives servomotor according to kinematic parameter and drags platform motion by default graphics track, and use minitype cylinder to drag the micrometeor control valve, by the injection pin hole,, inject the figure of different face looks with the figure face chromogen material of needs; Can also control baking and cooling, the figure layer face look that makes different material can the phase mutual interference, finishes the overall process that leather mark is produced.Some relevant configurations such as control system can setting speed, flow, correcting value.
The motion control parameter is directly imported in the local storage of kinetic control system by serial ports, with the PC off-line working.
Kinetic control system is made up of keyboard, display, nonvolatile storage, 232 communication ports, driver module, control magnetic valve, cylinder.
Kinetic control system is finished following function
1. download kinematic parameter to local storage from serial ports.
2. one of accept key disk startup is made flow process.
3. edit and preserve some relevant configurations such as a manufacture craft flow process (comprising the injection surface mark, stoving time, cool time, injection end mark etc.) and correcting value, flow, speeds match.
Annotate the mark unit: annotate the mark unit and form by rotating micro instillation valve, minitype cylinder, servomotor, platen, line slideway, the ball-screw of innovation.
According to the program of setting, in required notes target copper mold,, promoting to open the instillation valve when micro-instillation valve descends by minitype cylinder independently.Simultaneously, by X, the Y direction ball-screw of driven by servomotor, according to the program of setting, drag by certain speed and to be equipped with fixedly that the platen of copper mold moves along needle route, the PVC mixed material is injected in the groove of copper mold, finish instillation exhaust hood pulling valve body and rise, close the instillation valve simultaneously.So promptly finish one section instillation of a kind of color PVC.After whole instillation of finishing each color successively, annotating the mark unit is that finished surface mark or end target instil.
Every machine has 4 groups or 6 groups of copper mold plates, and can instil simultaneously 4 groups or 6 groups of soft marks of PVC are annotated mark for every group and had 4 or more a plurality of microsample valve, with corresponding 4 or more a plurality of instillation color.
Toast mechanism: electric hot plate, fixing upward electric hot plate, cylinder, jacking system are formed down by float corresponding with the copper mold plate in baking mechanism.Upper and lower electric hot plate is controlled by temperature controller, keeps it on the temperature of a setting.
After annotating mark unit finished surface mark or the instillation of end target, cylinder promotes jacking system descends electric hot plate, after the platen that is fixed with copper mold enters baking zone.Following electric hot plate rises, and makes it be close to the copper mold lower surface.In conjunction with last electric hot plate, copper mold is heated to setting-up time.Jacking system descends, treat that platen withdraws from baking zone after, jacking system rises and makes down electric hot plate touch electric hot plate, with the maintenance temperature.
Cooling body: cooling body is by the unsteady water-cooled coldplate corresponding with the copper mold plate, and cylinder, jacking system are formed.
After machine finished surface mark or the baking of end target, cylinder promotes jacking system descends coldplate, after platen enters the cooling zone.The coldplate plate rises, and makes it be close to the copper mold lower surface.Simultaneously, magnetic valve is opened, and makes cooling water flow supercooling plate, and copper mold is cooled to setting-up time.Jacking system descends, after platen withdraws from the cooling zone, and the cooling water closed electromagnetic valve.
Pneuamtic part: the cooling of present embodiment, the lifting of baking mechanism, the pressurization of PVC material bottle, the lifting of instillation valve is all finished by pneumatic.
Pneuamtic part is made up of cylinder, pressure regulator valve, choke valve, solenoid directional control valve, Pressure gauge, current divider etc.Respectively pressure, the flow of each pneumatic element are controlled and shown.Dropped amount with every set product of the system of being controlled at.Guarantee that every kind of color raw material of product dropped amount is unified.
Claims (9)
1. full-automatic PVC soft label machine, comprise frame, motion platen and copper mold, the copper mold of interchangeable different product is installed on the described platen, it is characterized in that: described soft label machine also comprises the platen motion, instillation mechanism, baking mechanism, cooling body and in order to generate the engraving data bitmap according to engraved die, and editor's needle route, flow and color, and the control copper mold moves according to needle route, instillation mechanism instils, baking mechanism baking copper mold after instillation is finished, the soft mark Production Controller of aftercooler structure cooling copper mold is finished in baking, described instillation mechanism is positioned at the central authorities top of platen, described baking mechanism, cooling body lays respectively at the both sides, front and back of platen; Described platen motion comprises ball screw, the servomotor that can move along X, Y direction, and described platen is sleeved on the described ball-screw;
Described instillation mechanism comprises fixed cross beam, is installed in the trace instillation valve on the fixed cross beam, and described fixed cross beam is positioned at the top of platen, and the instillation head of described micro-instillation valve is positioned at the top of copper mold, and described micro-instillation valve connects the instillation drive unit;
The described mechanism of toasting comprises heating plate, first lifting column, the baking drive unit that matches with copper mold, and described heating plate is connected with first lifting column, and described first lifting column connects the baking drive unit, and described heating plate connects temperature controller;
Described cooling body comprises cooling block, second lifting column, the cooling drive unit that matches with copper mold, and described cooling block is connected with second lifting column, and described second lifting column connects the cooling drive unit;
Described soft mark Production Controller comprises:
Figure reads in module, is used for generating the engraving data bitmap according to engraved die, and editor needle route, flow and color;
The instillation control module is used for according to described flow and color, according to needle route control servomotor, enables the instillation drive unit of the trace instillation valve of the corresponding color in the instillation mechanism simultaneously, and after finishing instillation, control instillation drive unit resets;
The baking control module is used for after instillation is finished, the control servomotor, and ball screw drives copper mold and enters bake region, restarts the heating plate heating, copper mold is heated to the time of setting;
The cooling control module is used for after baking is finished, the control servomotor, and ball screw drives on the copper mold and enters cooled region, restarts the cooling block cooling, copper mold is cooled to the time of setting.
2. full-automatic PVC soft label machine as claimed in claim 1, it is characterized in that: described micro-instillation valve comprises valve body, the instillation head, described valve body is provided with charging aperture, be provided with vertical dropping liquid passage in the described valve body, described instillation head is installed in valve body lower end, described instillation head and dropping liquid channel connection, be provided with horizontal spool bore in the described valve body, spool is installed in the described spool bore, and described spool is provided with radial hole, and described spool is connected rotationally with spool bore, described spool comprises the extension of stretching out valve body, in order to drive the lever of valve core rotation, described valve body side is provided with limited block in the fixed installation of described extension, and described limited block cooperates with regulations and parameters.
3. full-automatic PVC soft label machine as claimed in claim 2 is characterized in that: be provided with sealing ring on the spool of described radial hole both sides, described sealing ring is positioned at the both sides of described vertical dropping liquid passage.
4. as claim 2 or 3 described full-automatic PVC soft label machines, it is characterized in that: described instillation head is threaded with valve body lower end.
5. full-automatic PVC soft label machine as claimed in claim 1, it is characterized in that: described baking mechanism also comprises warm plate, a plurality of heating plates are located at installing plate, and described installing plate is fixedlyed connected with first lifting column, is provided with stage clip between described heating plate and the installing plate; Between described warm plate and the heating plate is the bake region of copper mold.
6. full-automatic PVC soft label machine as claimed in claim 1, it is characterized in that: described cooling body also comprises cooling source, described cooling block inside is provided with coolant channels, described cooling block is provided with cooling liquid outlet, the cooling liquid inlet that is communicated with coolant channels, and described cooling liquid inlet is communicated with cooling source respectively.
7. full-automatic PVC soft label machine as claimed in claim 6 is characterized in that: described cooling block is at least two, and described each cooling block is positioned on the coldplate, is provided with spring between cooling block and coldplate, and described coldplate is connected with second lifting column.
8. full-automatic PVC soft label machine as claimed in claim 3 is characterized in that: described second lifting column connects pressure rod, and described pressure rod connects the cooling drive unit.
9. full-automatic PVC soft label machine as claimed in claim 1 is characterized in that: described dropping liquid drive unit, baking drive unit, cooling drive unit are cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200710069066A CN101323163B (en) | 2007-06-13 | 2007-06-13 | Full-automatic PVC soft label machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200710069066A CN101323163B (en) | 2007-06-13 | 2007-06-13 | Full-automatic PVC soft label machine |
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| Publication Number | Publication Date |
|---|---|
| CN101323163A CN101323163A (en) | 2008-12-17 |
| CN101323163B true CN101323163B (en) | 2010-05-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200710069066A Expired - Fee Related CN101323163B (en) | 2007-06-13 | 2007-06-13 | Full-automatic PVC soft label machine |
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| CN (1) | CN101323163B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101927544A (en) * | 2009-12-18 | 2010-12-29 | 浙江理工大学 | Full-automatic leather label machine |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2409042Y (en) * | 1999-12-15 | 2000-12-06 | 杜芬工程有限公司 | Intelligent digital electric injection molder |
| CN1811638A (en) * | 2005-01-14 | 2006-08-02 | 发那科株式会社 | Injection molding system data management method |
| CN1850506A (en) * | 2006-05-23 | 2006-10-25 | 沈阳金维实科技有限公司 | Plastic soft label and its production process |
-
2007
- 2007-06-13 CN CN200710069066A patent/CN101323163B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2409042Y (en) * | 1999-12-15 | 2000-12-06 | 杜芬工程有限公司 | Intelligent digital electric injection molder |
| CN1811638A (en) * | 2005-01-14 | 2006-08-02 | 发那科株式会社 | Injection molding system data management method |
| CN1850506A (en) * | 2006-05-23 | 2006-10-25 | 沈阳金维实科技有限公司 | Plastic soft label and its production process |
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| CN101323163A (en) | 2008-12-17 |
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