Method for processing engine base sleeve of generator
Technical field
The present invention relates to a kind of processing method, particularly a kind of water-cooled aerogenerator machine base sleeve processing method,
Background technology
Existing water-cooled aerogenerator machine base sleeve comprises that urceolus, inner core, the end tube at urceolus and inner core two ends reach the gusset between urceolus and inner core, form cooling-water duct between the adjacent gusset.All adopt welding manner processing engine base sleeve at present, because the space between urceolus and the inner core is less, the welding gusset is very difficult, as easy as rolling off a log rosin joint and the leakage weldering phenomenon of occurring, and complex process wastes time and energy, and labour intensity is big, the production cost height.
Summary of the invention
The purpose of this invention is to provide a kind of handling ease, time saving and energy saving, form between each parts of engine base sleeve in conjunction with the tight low method for processing engine base sleeve of generator of fastening, production cost, overcome the deficiencies in the prior art.
Method for processing engine base sleeve of generator of the present invention, wherein engine base sleeve is by urceolus, inner core, constitute at the end tube at urceolus and inner core two ends and the gusset between urceolus and inner core, and it is characterized in that: the processing method of engine base sleeve is made up of following steps:
A, urceolus, inner core, end tube and gusset dimensions are on request processed;
B, will be in the seam on the two ends insertion end tube of inner core and welding;
C, gusset is distributed on request on the outer surface of inner core and welding;
D, the outer surface of the end tube of postwelding and the outer surface of gusset are processed, made it to match with the bore area of urceolus;
E, urceolus is heated;
F, the urceolus after will heating are sleeved on the outside of gusset, and the two-port of urceolus is sleeved on the end tube, are divided into cooling water channel by gusset between urceolus and inner core;
G, naturally cool to room temperature.
Method for processing engine base sleeve of generator of the present invention, wherein said heating-up temperature are 250 ℃~350 ℃, and the time is 1.5 hours~3 hours.
Method for processing engine base sleeve of generator of the present invention, the endoporus of wherein said urceolus is an interference fit with holding cooperating between the tube.
Method for processing engine base sleeve of generator of the present invention, wherein when the suit urceolus, it is upright to be welded as whole inner core, end tube and gusset earlier, and its below is provided with uniform cushion block on three circumference, with the lifting mode urceolus is sleeved on the outside of end tube and gusset again.
Method for processing engine base sleeve of generator of the present invention, wherein said cushion block is provided with strutting piece, utilizes the height of strutting piece to carry out spacing to urceolus.
Method for processing engine base sleeve of generator of the present invention compared with prior art has between handling ease, time saving and energy saving, each parts of forming engine base sleeve in conjunction with the tight low advantage of fastening, production cost.
Description of drawings
Fig. 1 is the structural representation of generator pit;
Fig. 2 is a D-D cross-sectional schematic shown in Figure 1;
Fig. 3 is the structural representation of engine base sleeve.
Embodiment
As shown in the figure: engine base sleeve is by urceolus 1, inner core 2, constitute at the end tube 3 at urceolus 1 and inner core 2 two ends and the gusset 4 between urceolus 1 and inner core 2.The processing method of engine base sleeve is as follows:
A, urceolus 1, inner core 2, end tube 3 and gusset 4 dimensions are on request processed;
B, will be in the seam on the two ends insertion end tube 3 of inner core 1 and welding;
C, gusset 4 is distributed on request on the outer surface of inner core 2 and welding;
D, the outer round surface of the end tube 3 of postwelding and 4 outer surfaces of gusset are processed, made it to match with the bore area of urceolus 1;
E, urceolus 1 is heated, heating-up temperature is 250 ℃ or 300 ℃ or 350 ℃, promptly between 250 ℃~350 ℃ all can, firing equipment can adopt vertical heater, be 1.5 hours or 2 hours or 3 hours heating time, promptly all could between 1.5 hours~3 hours;
F, the urceolus 1 after will heating are sleeved on the outside of gusset 4, the two-port of urceolus 1 is sleeved on the end tube 3, between urceolus 1 and inner core 2, be divided into cooling water channel by gusset 4, mach tolerance fit adopts interference fit when the cylindrical of the endoporus of processing urceolus 1 and end tube 3, gets H 9/u 6 fit systems and is advisable.
G, naturally cool to room temperature.
Assembling for convenience, when suit urceolus 1, it is upright to be welded as whole inner core 2, end tube 3 and gusset 4 earlier, and its below is provided with cushion block 5 uniform on three circumference, with the lifting mode urceolus 1 is sleeved on the outside of end tube 3 and gusset 4 again.On cushion block 5, be provided with strutting piece 6, utilize the height of strutting piece 6 to carry out spacing urceolus 1.Be processed with the hole of welding delivery port 7 and water inlet 8 on urceolus 1, delivery port 7 and water inlet 8 are communicated with by the cooling-water duct that is formed by gusset 4 between urceolus 1 and the inner core 2.