Summary of the invention
The purpose of this invention is to provide general-purpose plastics of a kind of low smell and preparation method thereof, make and when keeping the general-purpose plastics primary characteristic, reduce the smell of general-purpose plastics.
In order to achieve the above object, the general-purpose plastics of a kind of low smell provided by the invention, it is characterized in that, form: general-purpose plastics 65%~85%, properties-correcting agent 14.4%~32.75%, oxidation inhibitor 0.1%~0.5%, lubricant 0.1%~0.5%, BX molecular sieve 0.2%~0.5%, activated alumina 0.2%~0.75% by following weight percent raw material.
Described general-purpose plastics is a kind of in PP plastics, ABS plastic, PVC plastics, PE plastics, the PS plastics; Described properties-correcting agent is a kind of in N-phenylmaleimide, TDE or the polyethylene glycol system polymeric amide; Described oxidation inhibitor is to be that 1: 1~1: 3 Hinered phenols antioxidant and phosphite ester kind antioxidant mix at normal temperatures and pressures and form with weight ratio; Described Hinered phenols antioxidant is 2,2 '-methylene-bis-(4-methyl-6-tert butyl phenol) 2246,4,4 '-thiobis (6-tertiary butyl meta-cresol) 300, butylated hydroxy-a) a kind of among the BHT; Described phosphite ester kind antioxidant is two (2.4-di-tert-butyl-phenyl) pentaerythritol diphosphites 626, distearyl pentaerythritol diphosphite 618, four (2, the 4-di-tert-butylphenol)-4, a kind of among 4 '-xenyl diphosphites P-EPQ; Described lubricant is N, N '-ethylenebisstearamide EBS.
A kind of preparation method of general-purpose plastics of low smell is characterized in that, comprises the following steps:
Step 1, take by weighing various raw materials respectively by weight percentage;
Step 2, at normal temperatures and pressures is with above-mentioned materials in super mixer 200 rpms, thorough mixing 3min~5min;
Step 3, will place the twin screw extruder extruding pelletization by the raw material that step 2 obtains.
Twin screw extruder length-to-diameter ratio described in the step 3 is 40: 1, screw speed is at 100-500 rev/min, it is 130 ℃-260 ℃ in a district that its twin screw is extruded working temperature, 140 ℃-270 ℃ in two districts, 150 ℃-280 ℃ in three districts, 150 ℃-280 ℃ in four districts, 150 ℃-280 ℃ in five districts, 150 ℃-280 ℃ in six districts, 150 ℃-280 ℃ in seven districts, 150 ℃-280 ℃ in eight districts, residence time 1-2 minute.
All there are a large amount of holes in BX molecular sieve and activated alumina, have very large specific surface area, can carry out selective adsorption to molecule according to the size in crystals hole, promptly adsorb a certain size molecule and repel the molecule of big material.They can both well mix with general-purpose plastics, in plastic substrate, can disperse relatively evenly, and durable, the high temperature of anti-processing, add man-hour this composite sorbent material and can well adsorb the small molecules volatile matter when extruding, these small molecules volatile matters are adsorbed on the inside, what make that these volatile matters can be stable is retained in the resin and can not disperses out, thereby can be good at reducing the smell of plastics.Properties-correcting agent can give plastics certain specific function.The effect of lubricant is the flowability that has improved materials processing, has reduced coefficient of friction, improves the smooth property of resin, improves surface luster.
Advantage of the present invention is when having kept the general-purpose plastics primary characteristic, has reduced the smell of general-purpose plastics.
Embodiment
A kind of among the TDE (DBPE) that described properties-correcting agent selects the N-phenylmaleimide produced by catalyst chemical company for use, produced by U.S. Albermale company, the polyethylene glycol system polymeric amide PEG-PA that produces by company of Asahi Chemical Industry.Described N, N '-ethylenebisstearamide EBS.
Specify the present invention below in conjunction with embodiment:
Embodiment 1
Step 1, be 100%, take by weighing N-phenylmaleimide 32.75%, oxidation inhibitor 0.5%, the science and technology engineering plastics TAS-02 of factory of Taizhou city Johnson ﹠ Johnson that PP plastics 65%, catalyst chemical company produce respectively and be 0.5%, BX molecular sieve 0.5%, activated alumina 0.75% in gross weight; Described oxidation inhibitor is to be that 1: 1 antioxidant 2246 and oxidation inhibitor 626 mix at normal temperatures and pressures and forms with weight ratio.
Step 2, at normal temperatures and pressures is with above-mentioned materials thorough mixing in super mixer;
Step 3, will place the twin screw extruder extruding pelletization by the raw material that step 2 obtains, screw speed is 180 rev/mins, and extrusion temperature is 160 ℃, prepares the general-purpose plastics of low smell.
Twin screw extruder length-to-diameter ratio described in the step 3 is 40: 1, screw speed is at 100-500 rev/min, it is 150 ℃ in a district that its twin screw is extruded working temperature, 170 ℃ in two districts, 200 ℃ in three districts, 200 ℃ in four districts, 200 ℃ in five districts, 220 ℃ in six districts, 220 ℃ in seven districts, 220 ℃ in eight districts, residence time 1-2 minute.
Embodiment 2
Step 1, be 100% in gross weight, the KJ-A that takes by weighing TDE 14.4%, oxidation inhibitor 0.1%, Zhejiang Province that ABS plastic 85%, U.S. Albermale company produce triumphant outstanding plastic toughening Materials Co., Ltd respectively is 0.1%, BX molecular sieve 0.2%, activated alumina 0.2%; Described oxidation inhibitor is to be that 1: 3 antioxidant 300 and oxidation inhibitor 618 mix at normal temperatures and pressures and forms with weight ratio.
Step 2, at normal temperatures and pressures is with above-mentioned materials thorough mixing in super mixer;
Step 3, will place the twin screw extruder extruding pelletization by the raw material that step 2 obtains, screw speed is 400 rev/mins, and extrusion temperature is 200 ℃, prepares the general-purpose plastics of low smell.
Twin screw extruder length-to-diameter ratio described in the step 3 is 40: 1, screw speed is at 100-500 rev/min, it is 150 ℃ in a district that its twin screw is extruded working temperature, 170 ℃ in two districts, 200 ℃ in three districts, 200 ℃ in four districts, 200 ℃ in five districts, 220 ℃ in six districts, 220 ℃ in seven districts, 220 ℃ in eight districts, residence time 1-2 minute.
Embodiment 3
Step 1, be 100%, take by weighing polyethylene glycol system polymeric amide PEG-PA that PVC plastics 85%, company of Asahi Chemical Industry produce respectively and be 14.4%, oxidation inhibitor 0.1%, EBS 0.1%, BX molecular sieve 0.2%, activated alumina 0.2% in gross weight; Described oxidation inhibitor is to be that 1: 3 antioxidant BHT and oxidation inhibitor P-EPQ mix at normal temperatures and pressures and form with weight ratio.
Step 2, at normal temperatures and pressures is with above-mentioned materials thorough mixing in super mixer;
Step 3, will place the twin screw extruder extruding pelletization by the raw material that step 2 obtains, screw speed is 600 rev/mins, and extrusion temperature is 230 ℃, prepares the general-purpose plastics of low smell.
Twin screw extruder length-to-diameter ratio described in the step 3 is 40: 1, screw speed is at 100-500 rev/min, it is 150 ℃ in a district that its twin screw is extruded working temperature, 170 ℃ in two districts, 200 ℃ in three districts, 200 ℃ in four districts, 200 ℃ in five districts, 220 ℃ in six districts, 220 ℃ in seven districts, 220 ℃ in eight districts, residence time 1-2 minute.
Embodiment 4
Step 1, be 100%, take by weighing TDE 32.75%, oxidation inhibitor 0.5%, EBS 0.5%, BX molecular sieve 0.5%, activated alumina 0.75% that PE plastics 65%, U.S. Albermale company are produced respectively in gross weight; Described oxidation inhibitor is to be that 1: 3 antioxidant 300 and oxidation inhibitor 618 mix at normal temperatures and pressures and forms with weight ratio.
Step 2, at normal temperatures and pressures is with above-mentioned materials thorough mixing in super mixer;
Step 3, will place the twin screw extruder extruding pelletization by the raw material that step 2 obtains, screw speed is 400 rev/mins, and extrusion temperature is 200 ℃, prepares the general-purpose plastics of low smell.
Twin screw extruder length-to-diameter ratio described in the step 3 is 40: 1, screw speed is at 100-500 rev/min, it is 150 ℃ in a district that its twin screw is extruded working temperature, 170 ℃ in two districts, 200 ℃ in three districts, 200 ℃ in four districts, 200 ℃ in five districts, 220 ℃ in six districts, 220 ℃ in seven districts, 220 ℃ in eight districts, residence time 1-2 minute.
Embodiment 5
Step 1, be 100%, take by weighing TDE 32.75%, oxidation inhibitor 0.5%, EBS 0.5%, BX molecular sieve 0.5%, activated alumina 0.75% that PS plastics 65%, U.S. Albermale company are produced respectively in gross weight; Described oxidation inhibitor is to be that 1: 3 antioxidant 300 and oxidation inhibitor 618 mix at normal temperatures and pressures and forms with weight ratio.
Step 2, at normal temperatures and pressures is with above-mentioned materials thorough mixing in super mixer;
Step 3, will place the twin screw extruder extruding pelletization by the raw material that step 2 obtains, screw speed is 400 rev/mins, and extrusion temperature is 200 ℃, prepares the general-purpose plastics of low smell.
Twin screw extruder length-to-diameter ratio described in the step 3 is 40: 1, screw speed is at 100-500 rev/min, it is 150 ℃ in a district that its twin screw is extruded working temperature, 170 ℃ in two districts, 200 ℃ in three districts, 200 ℃ in four districts, 200 ℃ in five districts, 220 ℃ in six districts, 220 ℃ in seven districts, 220 ℃ in eight districts, residence time 1-2 minute.
According to inspecting standard is that DIN 50211, DIN50011 and inspection specification are that PV 3900 tests obtain following table
|
Starting material |
Embodiment 1 |
Embodiment 2 |
Embodiment 3 |
Embodiment 4 |
Embodiment 5 |
Oder levels |
4 |
3 |
3 |
3 |
3 |
3 |
The high more expression smell of grade is big more, and is bad more.