CN101310970B - Aluminum/aluminum oxide diffusion blocking layer for titanium-aluminum alloy - Google Patents

Aluminum/aluminum oxide diffusion blocking layer for titanium-aluminum alloy Download PDF

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CN101310970B
CN101310970B CN200710011396XA CN200710011396A CN101310970B CN 101310970 B CN101310970 B CN 101310970B CN 200710011396X A CN200710011396X A CN 200710011396XA CN 200710011396 A CN200710011396 A CN 200710011396A CN 101310970 B CN101310970 B CN 101310970B
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alloy
coating
mcraly
diffusion impervious
impervious layer
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CN101310970A (en
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孙超
王启民
李伟洲
宫骏
华伟刚
肖金泉
刘山川
姚勇
闻立时
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Institute of Metal Research of CAS
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Abstract

The invention relates to the coating technique, in particular to an Al/Al2O3 diffusion impervious layer used in the high-temperature protection of Ti-Al alloy and a preparation method thereof. The diffusion impervious layer comprises an Al film and an Al2O3 film which are deposited on the substrate of the alloy in sequence. In order to inhibit the interdiffusion of alloy elements between an MCrAlY coating and the Ti-Al alloy, the MCrAlY coating which succeeds in the protection of the nickel-base high-temperature alloy is used for the high-temperature protection of the Ti-Al alloy, and the Al/Al2O3 diffusion impervious layer and the MCrAlY (M indicates Ni, Co or Ni plus Co) protective coating are combined in the application. The arc ion plating technique is adopted to deposit the Al/Al2O3 diffusion impervious layer and then the MCrAlY coating on the substrate of the Ti-Al alloy. The Al/Al2O3 diffusion impervious layer of the invention has the advantages of good capability for inhibiting the inter-diffusion of the elements between the MCrAlY coating and the Ti-Al alloy as well as good bonding strength and high-temperature stability and can ensure that the MCrAlY coating can be successfully applied to the high-temperature protection of the Ti-Al alloy without being influenced by the non-matching of the substrates of the coating in chemical.

Description

A kind of Ti-Al of being used for alloy and MCrAlY are coated with the Al/Al of interlayer 2O 3Diffusion impervious layer
Technical field
The present invention relates to coat preparing technology, the specifically a kind of Ti-Al of being used for alloy and MCrAlY are coated with the Al/Al of interlayer 2O 3Diffusion impervious layer.
Background technology
Ti-Al series intermetallic compound base alloy (α 2-Ti 3Al, γ-TiAl and O-Ti 2AlNb) become one of new type high temperature material that has wide application prospect at present because of its low-density, high elastic modulus and excellent high-temperature behavior, be considered to Aero-Space and auto industry with desirable light-duty high-temperature structural material.Ti-Al is that the common problem that alloy exists in application is the problem of non-oxidizability deficiency, α 2-Ti 3The oxidation limit temperature of Al alloy is 600-650 ℃, and the oxidation limiting temperature of gamma-TiAl alloy is 800-900 ℃, O-Ti 2AlNb alloy oxidation limiting temperature is between between the two, and about 650-700 ℃, all be lower than the creep limit temperature of alloy, the mechanical property of alloy can not be not fully exerted.The high temperature protection that present Ti-Al is an alloy is still a still unsolved difficult problem.
MCrAlY (M=Ni, Co or Ni+Co) coating obtains good effect in the protection of nickel base superalloy, and composition and thickness can be controlled on request, therefore satisfy the requirement of different applying working condition conditions, be widely used in the high temperature protection of gas turbine blades as high-temperature protection coating and thermal barrier coating bond coating.The document of related application is as 1. Chinese invention patent, and a kind of detonation flame spraying prepares the method for thermal barrier coating, application number 01133423.1; 2. Chinese invention patent, a kind of oxidation-inhibited thermal barrier coating and preparation method, application number 02133193.6; 3. Chinese invention patent, a kind of preparation method of heat shock resistance thermal barrier coating, application number 03133344.3; 4. Chinese invention patent, a kind of NiCoCrAlYSiB corrosion and heat resistant coating and preparation method thereof, application number 03111363.X; Or the like.But this coating is used for the TiAl alloy runs into serious issue of inter-diffusion, the intermetallic compound that Ti in the coating in Ni, Co and the Ti-Al alloy substrate and Al reaction generate some fragility mutually, cause the quick degeneration of the uphill diffusion and the coating of element, and the fragility that generates on coating and the alloy interface will influence the mechanical property of alloy mutually.Therefore, the MCrAlY coating successfully is used for the Ti-Al alloy, must add the material that one deck can stop the alloying element counterdiffusion, i.e. diffusion impervious layer in the centre.Diffusion impervious layer can make high-temperature protection coating design not worry the influence of alloy substrate, from the aspect design coating of the high temperature protection of optimum, can original and MCrAlY coating seriously chemical unmatched Ti-Al be alloy (α 2-Ti 3Al, O-Ti 2AlNb, γ-TiAl base alloy) applies the MCrAlY coating on, no longer consider the degeneration of coating-substrate interphase interaction acceleration coating system.So far being used for Ti-Al alloy and MCrAlY is coated with the diffusion impervious layer that interlayer successfully stops the alloying element counterdiffusion and does not appear in the newspapers as yet.
Summary of the invention
In order to suppress alloying element counterdiffusion serious between MCrAlY coating and the Ti-Al alloy, the MCrAlY coating that will obtain immense success in nickel base superalloy protection is used for the high temperature protection of Ti-Al alloy, the invention provides a kind of novel Al/Al that Ti-Al alloy and MCrAlY are coated with interlayer that is used for 2O 3Diffusion impervious layer.
Technical scheme of the present invention is:
A kind of Ti-Al of being used for alloy and MCrAlY are coated with the Al/Al of interlayer 2O 3Diffusion impervious layer comprises the Al film and the Al that are deposited on successively on the alloy substrate 2O 3Film, Al film, Al 2O 3Thickness between the film is than being (1~5): (1~5).
Adopt arc ion plating (aip) depositing Al/Al on Ti-Al alloy substrate surface 2O 3Diffusion impervious layer.Wherein,
Arc ion plating (aip) prepares the Al layer parameter: depositing Al layer on the Ti-Al alloy after sandblast is cleaned; Vacuum chamber base vacuum degree 2 * 10 -3~1 * 10 -2A; In vacuum chamber, feed Ar gas, P Ar=5 * 10 -23 * 10 -1Pa; Target-substrate distance 200~300mm, base material temperature are 300~400 ℃; Pulsed bias-100~300V, dutycycle 20~40%; Arc voltage 20~40V, arc current 60~70A; Sedimentation time 2~10min;
Arc ion plating (aip) prepares Al 2O 3Layer parameter is: depositing Al on the Al layer 2O 3Layer; Base vacuum degree 2 * 10 -3~1 * 10 -2Pa; In vacuum chamber, feed Ar gas, P Ar=5 * 10 -2~3 * 10 -1Pa, logical O 2Be 200~300sccm; Target-substrate distance 200~300mm, base material temperature are 300~400 ℃; Pulsed bias-100~-300V, dutycycle 20~40%; Arc voltage 20~40V, arc current 60~70A; Sedimentation time 5~30min.
Deposition process is: deposit the thick Al film of 1~5 μ m, sedimentation time 2~10min earlier; Deposit the thick Al of 1~5 μ m again 2O 3Film, sedimentation time 5~30min.
Al/Al of the present invention 2O 3Diffusion impervious layer and MCrAlY (M=Ni, Co or Ni+Co) protective coating is in conjunction with application.At Al/Al 2O 3On the diffusion impervious layer, further adopt MCrAlY (M=Ni, Co or Ni+Co) the protective coating MCrAlY coating of arc ion plating (aip) deposition 20~50 μ m.Sample carries out vacuum heat after the coating, heats up with<8 ℃/minute speed, is incubated 5~20 hours down at 550~650 ℃, with the stove cool to room temperature; Be incubated 4~8 hours down at 700~900 ℃ then, sample cools off with stove, vacuum<1 * 10 -1Pa.
The present invention has the following advantages:
1. stop that the alloying element diffusion is excellent.Many elements are at α-Al 2O 3Diffusion coefficient in the crystal is very low, than at other ceramic phases and the medium and small 4-6 of an alloy phase order of magnitude or more.The present invention is with Al/Al 2O 3Diffusion impervious layer and MCrAlY (M=Ni, Co or Ni+Co) protective coating is in conjunction with application, Al/Al 2O 3Diffusion impervious layer has the good ability that stops element counterdiffusion between MCrAlY coating and Ti-Al alloy, and have good binding intensity and a high-temperature stability, can guarantee that the MCrAlY coating successfully is used for the high temperature protection of Ti-Al alloy, not be subjected to the unmatched restriction of coated substrate chemistry.
2. good binding intensity.Arc ion plating (AIP) method has the advantage of high ionization level, high ion energy, the Al/Al of preparation 2O 3Diffusion impervious layer and MCrAlY protective coating bond strength height.
3. high-temperature stability is good.α 2-Ti 3Al and O-Ti 2AlNb etc. contain higher alloy of Ti and Al 2O 3At the chemical reaction<Al that can take place at the interface 2O 3>=2<Al>+3[O] ([O] is the oxygen atom that is dissolved in the alloy lattice).Interfacial reaction influences the stability on barrier layer, and dissolves in oxygen in the Ti-Al alloy and cause alloy to become fragile, and the interface is combined with adverse influence.γ-TiAl that the Al layer at high temperature generates rich Al with the Ti-Al alloy reaction mutually, oxygen solubility therein is very little, thereby avoids bad interfacial reaction, makes it have good high-temperature stability.
4. the present invention is applicable to the high temperature protection of Ti-Al alloy under 700-900 ℃, and the Ti-Al alloy comprises α 2-Ti 3Al, γ-TiAl and O-Ti 2The AlNb dual alloy billet also is applicable to high-temperature titanium alloy in addition.
Description of drawings
Fig. 1 is the X ray diffracting spectrum of arc ion plating (aip) depositing Al film.
Fig. 2 is the arc ion plating (aip) depositing Al 2O 3The X ray diffracting spectrum of film.
Fig. 3 (a)-(b) is the section S EM pattern of gamma-TiAl alloy and coating alloy sample behind 900 ℃ of following oxidation 100h, (a) γ-TiAl/NiCoCrAlY; (b) γ-TiAl/Al/Al 2O 3/ NiCoCrAlY.
Fig. 4 (a)-(b) is O-Ti 2NiCoCrAlY on the AlNb alloy (a) and Al/Al 2O 3The cross section pattern of 800 ℃ of following isothermal oxidations of/NiCoCrAlY (b) coating sample after 100 hours.
The specific embodiment
Below by embodiment the present invention is described in further detail.
Embodiment 1:
Present embodiment is depositing Al and Al on the 1Cr18Ni9Ti stainless steel base 2O 3Film, specimen size are 15 * 10 * 2mm 3Matrix grinds through abrasive paper for metallograph, cleans and polishing.
Depositing Al film on homemade MIP-8-800 type arc ion plating apparatus, cathode targets be metallic aluminium (99%, wt.%), the vacuum of vacuum chamber is evacuated to 7 * 10 -3Behind the Pa, feed Ar gas, make the interior pressure of stove rise to 7 * 10 -2Pa adds-the high impulse bias voltage of 800~1000V, dutycycle 30%, and 2~3min is cleaned in bombardment to the specimen surface arc light, reduces bias voltage depositing Al film.Pressure remains 5 * 10 with Ar gas in the stove -2~3 * 10 -1Pa; Pulsed bias-100~-300V, dutycycle 30%; The about 240mm of target-substrate distance; About 300~400 ℃ of base material temperature; Arc voltage 20~25V, arc current 60A.
Depositing Al on homemade MIP-8-800 type arc ion plating apparatus 2O 3Film, cathode targets be metallic aluminium (99%, wt.%), the vacuum of vacuum chamber is evacuated to 7 * 10 -3Behind the Pa, feed Ar gas, make the interior pressure of stove rise to 7 * 10 -2Pa, add-800~-the high impulse bias voltage of 1000V, dutycycle 30%, 2~5min is cleaned in bombardment to the specimen surface arc light, reduces bias voltage depositing Al film.Logical then O 2Depositing Al 2O 3Film changes oxygen flow in 200~300sccm scope; Pulsed bias-100~-300V, dutycycle 30%; The about 240mm of target-substrate distance; About 300~400 ℃ of base material temperature; Arc voltage 20~40V, arc current 60A.
Fig. 1 and Fig. 2 are depositing Al and Al 2O 3The X ray diffracting spectrum of film, as can be seen, arc ion plating (aip) depositing Al and Al 2O 3The technology stability of film is fine.In 200~300sccm scope, change oxygen flow, can prepare the Al of same structure 2O 3Film, film is interior with α-Al 2O 3Xiang Weizhu.Therefore can in the process parameters range of broad, deposit Al and α-Al 2O 3Film, technological parameter good reproducibility and control easily.
Embodiment 2:
Present embodiment is Al/Al 2O 3The application of diffusion impervious layer on gamma-TiAl alloy.Base material component is Ti-48Al-2Cr-2Nb (at.%), and specimen size is 15 * 10 * 2mm 3Matrix grinds through abrasive paper for metallograph, cleans and blasting treatment (220 order glass balls, wet shot).Depositing Al, Al on homemade MIP-8-800 type arc ion plating apparatus 2O 3With the NiCoCrAlY coating, cathode targets be respectively metallic aluminium (99%, wt.%) and Ni32Co20Cr8Al0.5Y (wt.%) alloy, vacuum chamber base vacuum degree 7 * 10 -3Pa, the about 240mm of target-substrate distance, base material temperature are 300~400 ℃; The thick Al film of deposition 2~3 μ m deposits the thick Al of 2~3 μ m more earlier 2O 3Film deposits the NiCoCrAlY coating of 20~30 μ m at last, and deposition process parameters sees Table 1.Sample carries out vacuum heat after the coating, heats up with<8 ℃/minute speed, is incubated 20 hours down at 600 ℃, is incubated 4 hours down at 900 ℃ then, and sample cools off with stove, vacuum<1 * 10 -1Pa.
Table 1 embodiment 1 and embodiment 2 arc ion plating technological parameters
Technological parameter Ar(Pa) O 2Throughput (sccm) Pulsed bias (V) Dutycycle (%) Arc voltage (V) Arc current (A) Depositing temperature (℃) Sedimentation time (min)
Al 7×10 -2 0 -300 30 20-25 60 300-350 5~10
Al 2O 3 7×10 -2 200~300 -150 30 25-40 60 300-350 15~20
NiCoCrAlY 7×10 -2 0 -300 30 20-25 65 300-400 300~500
The Al/Al of preparation 2O 3Diffusion impervious layer can successfully stop the element counterdiffusion between NiCoCrAlY coating and gamma-TiAl alloy, as Fig. 3 (a)-(b) and table 2.And the coating that contains diffusion impervious layer has good stable under 900 ℃.
Micro-area composition analysis among table 2 Fig. 1 (EDX, at%)
Element O Al Ti Cr Co Ni Nb
Position 1 55.5 13.07 6.04 19.87 4.14 1.39 --
Position 2 -- 24.29 24.73 0.85 25.4 23.97 0.75
Position 3 -- 33.75 39.73 3.51 4.45 16.13 1.77
Embodiment 3
Present embodiment is Al/Al 2O 3Diffusion impervious layer is at O-Ti 2Application on the AlNb alloy.Base material component is Ti-22Al-26Nb (at.%), and specimen size is 15 * 10 * 2mm 3Matrix grinds through abrasive paper for metallograph, cleans and blasting treatment (220 order glass balls, wet shot).The coating deposition parameter is with embodiment 2, and sample carries out vacuum heat after the coating, heats up with<8 ℃/minute speed, is incubated 20 hours down at 600 ℃, is incubated 4 hours down at 800 ℃ then, and sample cools off with stove, vacuum<1 * 10 -1Pa.
The Al/Al of preparation 2O 3Diffusion impervious layer 800 ℃ and 900 ℃ etc. can successfully stop NiCoCrAlY coating and O-Ti under the gentle cyclic oxidation condition 2Element counterdiffusion between the AlNb alloy is 800 ℃ of situations under the isothermal oxidation as Fig. 4 (a)-(b).And the coating that contains diffusion impervious layer has good stable under 900 ℃, near O-Ti 2The operating temperature limit of AlNb alloy.

Claims (3)

1. one kind is used for the Al/Al that Ti-Al alloy and MCrAlY are coated with interlayer 2O 3Diffusion impervious layer is characterized in that: comprise the Al film and the Al that are deposited on successively on the alloy substrate 2O 3Film, Al film, Al 2O 3Thickness between the film is than being (1~5): (1~5);
Adopt arc ion plating (aip) on the Ti-Al alloy substrate, to prepare Al/Al 2O 3Diffusion impervious layer, wherein,
Arc ion plating (aip) prepares the Al layer parameter: depositing Al layer on the Ti-Al alloy after sandblast is cleaned; Vacuum chamber base vacuum degree 2 * 10 -3~1 * 10 -2Pa; In vacuum chamber, feed Ar gas, P Ar=5 * 10 -2~3 * 10 -1Pa; Target-substrate distance 200~300mm, base material temperature are 300~400 ℃; Pulsed bias-100~-300V, dutycycle 20~40%; Arc voltage 20~40V, arc current 60~70A; Sedimentation time 2~10min;
Arc ion plating (aip) prepares Al 2O 3Layer parameter is: depositing Al on the Al layer 2O 3Layer; Base vacuum degree 2 * 10 -3~1 * 10 -2Pa; In vacuum chamber, feed Ar gas, P Ar=5 * 10 -2~3 * 10 -1Pa, logical O 2Be 200~300sccm; Target-substrate distance 200~300mm, base material temperature are 300~400 ℃; Pulsed bias-100~-300V, dutycycle 20~40%; Arc voltage 20~40V, arc current 60~70A; Sedimentation time 5~30min.
2. be coated with the Al/Al of interlayer according to the described Ti-Al of being used for alloy of claim 1 and MCrAlY 2O 3Diffusion impervious layer is characterized in that: described Ti-Al alloy comprises α 2-Ti 3Al, γ-TiAl or O-Ti 2The AlNb dual alloy billet.
3. be coated with the Al/Al of interlayer according to the described Ti-Al of being used for alloy of claim 1 and MCrAlY 2O 3Diffusion impervious layer is characterized in that: the Al and the Al that adopt the arc ion plating (aip) preparation 2O 3Layer thickness is 1~5 μ m.
CN200710011396XA 2007-05-23 2007-05-23 Aluminum/aluminum oxide diffusion blocking layer for titanium-aluminum alloy Expired - Fee Related CN101310970B (en)

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CN1431338A (en) * 2002-01-10 2003-07-23 北京航空航天大学 Method for preparing coat of aluminide with chrome modified for enhancing performance of high heat oxidation resistance of TiAl alloy
EP1645661A1 (en) * 2002-08-21 2006-04-12 United Technologies Corporation Thermal barrier coatings with low thermal conductivity comprising lanthanide sesquioxides
CN101050515A (en) * 2007-05-23 2007-10-10 中国民航大学 Method for raising service life of coat layer of heat barrier by surface modification of metal binder course

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1431338A (en) * 2002-01-10 2003-07-23 北京航空航天大学 Method for preparing coat of aluminide with chrome modified for enhancing performance of high heat oxidation resistance of TiAl alloy
EP1645661A1 (en) * 2002-08-21 2006-04-12 United Technologies Corporation Thermal barrier coatings with low thermal conductivity comprising lanthanide sesquioxides
CN101050515A (en) * 2007-05-23 2007-10-10 中国民航大学 Method for raising service life of coat layer of heat barrier by surface modification of metal binder course

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