CN101307388B - Process for extracting aluminium and chlorides in aluminium ash - Google Patents

Process for extracting aluminium and chlorides in aluminium ash Download PDF

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Publication number
CN101307388B
CN101307388B CN200810115443XA CN200810115443A CN101307388B CN 101307388 B CN101307388 B CN 101307388B CN 200810115443X A CN200810115443X A CN 200810115443XA CN 200810115443 A CN200810115443 A CN 200810115443A CN 101307388 B CN101307388 B CN 101307388B
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aluminium
ash
aluminium ash
liquid
muriate
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CN101307388A (en
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李旺兴
陈喜平
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Aluminum Corp of China Ltd
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Aluminum Corp of China Ltd
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Abstract

The invention relates to a method for extracting aluminium and chloride by processing aluminium ash. The method is suitable for the comprehensive application of the aluminium ash which is industrial residue generated during remelting and casting in an electrolytic aluminium plant, an aluminium processing plant or a secondary aluminium plant. The invention is characterized in that the extraction process comprises the following steps of: directly sending delivering extracted aluminium liquid for casting, after the aluminium ash is heated to completely melt aluminium in the aluminium ash and separate the aluminium from slag; immersing the slag in water to dissolve the chloride in the aluminium ash in the water, and separating solid and liquid; and evaporating liquid phase to produce a chloride crystal, and using solid phase as a raw material to produce alumina. The method for processing the aluminium ash has the advantages of short process flow, convenient operation, easy industrial implementation, high comprehensive application value and high coefficient of recovery, can extract various valuable compositions in the aluminium ash. The coefficient of recovery of the metal aluminium inthe aluminium ash is larger than 85 percent, and the coefficient of recovery of the chloride in the aluminium ash is larger than 80 percent.

Description

Aluminium and muriatic method in a kind of extraction aluminium ash
Technical field
The present invention relates to a kind of processing aluminium ash and extract aluminium and muriatic method, be applicable to industrial residue---the comprehensive utilization of aluminium ash that electrolytic aluminium factory, aluminum fabrication plant, regeneration aluminium manufacturer remelting and casting process produce.
Background technology
The aluminium ash is molten slag and the outer skin that produces in aluminium liquid, aluminium ingot, the refining aluminium process of secondary aluminum melting, the aluminium ash is big, the with serious pollution industrial residue of a kind of output, is mainly derived from the casting process of electrolytic aluminium factory, aluminum fabrication plant and the melting and casting operation of regeneration aluminium manufacturer.According to statistics, one ton of primary aluminum of every processing produces 20-40 kg aluminium ash approximately, and generation is less during the direct founding of aluminium liquid, and generation is more during the aluminium ingot remelting; The one ton of aluminium scrap of regenerating produces 100-250 kg aluminium ash approximately.Aluminium ash outward appearance is a silver gray, Powdered, the similar flyash of proterties.The main component of aluminium ash is: the about 10%-30% of metallic aluminium, the about 30%-70% of aluminum oxide, silicon-dioxide and the about 5%-15% of ferric oxide, the about 10%-30% of muriate of potassium sodium calcium magnesium.The aluminium ash has very high recycling and is worth.At present, the applied research of aluminium ash mainly concentrates on following several respects both at home and abroad: reclaim aluminium and aluminum oxide; Synthesizing efficient water treatment flocculant---polymerize aluminum chloride; Produce Tai-Ace S 150; The aluminium ash is used for material of construction.
Patent ZL200410052548.7 discloses a kind of with aluminium scrap ash production method of alumina, and it is with the screening of aluminium ash, sieve mesh 40-60 order; Iron removal by magnetic separation; Dewater to the aluminium ash and contain moisture<15%; Add Na in the aluminium ash after dehydration 2CO 3Solution stirring; Aluminium mortar sintering, its temperature of charge are 1100 ℃-1200 ℃; The grog cooling, 100 ℃-200 ℃ of cooling temperatures; Cooled grog is added water be ground to 120 orders-150 purpose grog slurries, the slurries causticity is than 1: 1-1: 1.6, and the slurries aluminic acid is received content 120g/L-150g/L; Heat and leach the thick solution of sodium aluminate, 80 ℃-100 ℃ of its extraction temperatures, extraction time 1-2h; Press filtration: obtain sodium aluminate concentrate solution; Feed carbon dioxide and carry out crystallization, recrystallization temperature is 50 ℃-70 ℃; By whizzer do liquid-solid separate crystal aluminium hydroxide; Crystal aluminium hydroxide is carried out high-temperature roasting become alumina product, 1100 ℃-1200 ℃ of temperature of charge.
Patent ZL200610049387.5 discloses a kind of method of utilizing aluminium ash prepare aluminium hydroxide, and it may further comprise the steps: 1. with aluminium ash and solid sodium carbonate by weight 100: (80-120) mix stirring; 2. with solid mixture under 900 ℃ of-1500 ℃ of conditions fusion 1-5 hour; 3. melts is put into clear water and soaked more than 10 hours, remove remaining sodium aluminate solution behind the throw out; 4. sodium aluminate in molar ratio: sulfuric acid is 2: (0.9-1.1) add sulfuric acid in sodium aluminate solution; 5. use strainer to carry out solid-liquid separation, obtain aluminum hydroxide precipitate and metabisulfite solution respectively; 6. aluminum hydroxide precipitate is promptly obtained the aluminium hydroxide finished product after dry under 20-80 ℃ the temperature and pulverizing.
But above-mentioned technology has the following disadvantages: (1) does not consider the direct recovery of aluminium in the aluminium ash when reclaiming aluminum oxide, allows the metallic aluminium in the aluminium ash return to the flow process of extracting aluminum oxide, has wasted the alkali and the energy consumption of dissolved aluminum; (2) do not consider muriatic recycling in the aluminium ash; (3) technical process complexity, less economical.
Summary of the invention
Purpose of the present invention is exactly the deficiency that exists at above-mentioned prior art, provides that a kind of technical process is short, easy to operate, aluminium and muriatic method in the extraction aluminium ash that is easy to industrial implementation.
The objective of the invention is to be achieved through the following technical solutions.
Aluminium and muriatic method in a kind of extraction aluminium ash, it is characterized in that its leaching process for aluminium ash heating is melted the aluminium in the aluminium ash fully and with the slag layering after, casting is directly sent in the sucking-off of aluminium liquid; The slag water is leached the muriate dissolving that makes in the aluminium ash enter in the water, carry out solid-liquid separation again; The evaporation liquid phase obtains the muriate crystallization, and solid phase is as the raw material production aluminum oxide.
Aluminium and muriatic method in a kind of extraction aluminium ash of the present invention, the temperature when it is characterized in that described heating aluminium ash deposite metal aluminium is 650-800 ℃.
Aluminium and muriatic method in a kind of extraction aluminium ash of the present invention, the extraction time that it is characterized in that described slag water leaching process is 60-180min, leaches the solid-liquid weight ratio to be: 1: 2-1: 20.
Aluminium and muriatic method in a kind of extraction aluminium ash of the present invention is characterized in that it is 100-200 ℃ that described evaporation liquid phase obtains muriate crystalline vaporization temperature.
Method of the present invention is handled the aluminium ash, technical process is short, easy to operate, be easy to industrial implementation, can extract various valuable constituents in the aluminium ash, the recyclable about 85-255 kilogram aluminium liquid of one ton of aluminium of every processing ash, about 80-240 kilogram muriate and salic solid material, specifically contained metallic aluminium is relevant with muriatic content in yield and the aluminium ash.This method synthesis utility value height, rate of recovery height, the rate of recovery of metallic aluminium is greater than 85% in the aluminium ash, and the chloride recovery rate is greater than 80%.
Embodiment
Aluminium and muriatic method in a kind of extraction aluminium ash, its process comprises: the aluminium ash is heated to 650-800 ℃, the aluminium in the aluminium ash is melted fully and with the slag layering after, casting is directly sent in the sucking-off of aluminium liquid, reclaim slag; The slag water is leached the muriate dissolving that makes in the aluminium ash enter in the water, carry out solid-liquid separation again, reclaim solid phase and liquid phase, extraction time 60-180min, leaching the solid-liquid weight ratio is 1: 2-1: 20; Liquid phase reclaims muriate at 100-200 ℃ of following evaporative crystallization, and solid phase is as the raw material of producing aluminum oxide.
Below in conjunction with example method of the present invention is described further.
Embodiment 1
With 5000 gram containing metal aluminium 20%, the aluminium ash of muriate 20% is heated to 650 ℃, stir in the heat-processed, by the time the aluminium in the aluminium ash melt fully and with the slag layering after, sucking-off aluminium liquid is sent to casting, reclaims slag.The slag water is leached 180min, and leaching the solid-liquid weight ratio is 1: 20, stirs in the leaching process, and the muriate dissolving in the aluminium ash is entered in the water, carries out solid-liquid separation, reclaims solid phase and liquid phase.Liquid phase reclaims muriate at 100 ℃ of following evaporative crystallizations, and the muriate composition is mainly sodium-chlor, Repone K and magnesium chloride, can directly return casting process as refining flux; The main salic and silicon-dioxide of solid phase can be directly as the raw material production aluminum oxide.Through to the regenerant computation weigh-, reclaim metallic aluminium 860.7 grams, reclaim muriate 915.5 grams, reclaim salic solid material 3159.6 grams.
Embodiment 2
With 5000 gram containing metal aluminium 11.5%, the aluminium ash of muriate 13.2% is heated to 800 ℃, stir in the heat-processed, by the time the aluminium in the aluminium ash melt fully and with the slag layering after, sucking-off aluminium liquid is also sent to casting, reclaims slag.The slag water is leached 60min, leach the solid-liquid weight ratio and be and in leaching process stir at 1: 2, the muriate dissolving in the aluminium ash is entered in the water, carry out solid-liquid separation, reclaim solid phase and liquid phase.Liquid phase reclaims muriate at 150 ℃ of following evaporative crystallizations, and the muriate main component is sodium-chlor, Repone K and magnesium chloride, can directly return casting process as refining flux; The main salic and silicon-dioxide of solid phase can be directly as the raw material production aluminum oxide.Through to the regenerant computation weigh-, reclaim metallic aluminium 529.3 grams, reclaim muriate 547.5 grams, reclaim salic solid material 3727.9 grams.
Embodiment 3
With 5000 gram containing metal aluminium 25.7%, the aluminium ash of muriate 23.5% is heated to 750 ℃, stir in the heat-processed, by the time the aluminium in the aluminium ash melt fully and with the slag layering after, sucking-off aluminium liquid is also sent to casting, reclaims slag.The slag water is leached 100min, leach the solid-liquid weight ratio and be and in leaching process stir at 1: 10, the muriate dissolving in the aluminium ash is entered in the water, carry out solid-liquid separation, reclaim solid phase and liquid phase.Liquid phase reclaims muriate at 120 ℃ of following evaporative crystallizations, and the muriate main component is sodium-chlor, Repone K and magnesium chloride, can directly return casting process as refining flux; The main salic and silicon-dioxide of solid phase can be directly as the raw material production aluminum oxide.Through to the regenerant computation weigh-, reclaim metallic aluminium 1143.7 grams, reclaim muriate 1022.55 grams, reclaim salic solid material 2748.7 grams.

Claims (4)

1. one kind is extracted aluminium and muriatic method in the aluminium ash, it is characterized in that its leaching process for the heating of aluminium ash is melted the aluminium in the aluminium ash fully and with the slag layering after, casting is directly sent in the sucking-off of aluminium liquid; The slag water is leached the muriate dissolving that makes in the aluminium ash enter in the water, carry out solid-liquid separation again; The evaporation liquid phase obtains the muriate crystallization, and solid phase is as the raw material production aluminum oxide.
2. aluminium and muriatic method in a kind of extraction aluminium ash according to claim 1, the temperature when it is characterized in that described heating aluminium ash deposite metal aluminium is 650-800 ℃.
3. aluminium and muriatic method in a kind of extraction aluminium ash according to claim 1, the extraction time that it is characterized in that described slag water leaching process is 60-180min, leaches the solid-liquid weight ratio to be: 1: 2-1: 20.
4. aluminium and muriatic method in a kind of extraction aluminium ash according to claim 1 is characterized in that it is 100-200 ℃ that described evaporation liquid phase obtains muriate crystalline vaporization temperature.
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CN103060566A (en) * 2011-10-21 2013-04-24 湖南创元铝业有限公司 Method for recovering aluminum oxide, chlorine salt and villiaumite from aluminum ash
CN102502665A (en) * 2011-11-22 2012-06-20 中国铝业股份有限公司 Method for comprehensively recovering valuable elements in coal ash
CN104232933B (en) * 2014-09-19 2015-09-16 湖州安达汽车配件有限公司 A kind of aluminium melting technology
CN104263990B (en) * 2014-09-19 2016-06-08 湖州安达汽车配件有限公司 A kind of reinforced aluminum smelting technology
CN105271327B (en) * 2014-09-26 2017-04-05 昆明冶金研究院 A kind of aluminum ash harmless treatment the method for recycling
CN104261445B (en) * 2014-09-26 2015-10-28 昆明冶金研究院 A kind of harmless treatment aluminium ash also prepares the method for sandy alumina
CN104498719A (en) * 2014-12-17 2015-04-08 上海大学 Method for extracting and purifying metal aluminum from eddy current separated materials of municipal refuse incinerator
CN104988313A (en) * 2015-03-12 2015-10-21 王宇栋 Method for separating fluorine, chlorine and nitrogen compounds in aluminum ash through vacuum metallurgy method
CN105274346A (en) * 2015-09-28 2016-01-27 昆明冶金研究院 Aluminum ash recycling process
CN105483754B (en) * 2015-12-18 2018-08-07 云南云铝润鑫铝业有限公司 A kind of preparation method of aluminium electrolysis anode cladding system
CN112830508A (en) * 2021-01-29 2021-05-25 郑州大学 Method for preparing aluminum hydroxide by using aluminum ash denitrification and fluorine fixation clinker

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