A kind of prilling process of pesticide dry suspending agent
Technical field
The invention belongs to formulations of pesticide field, be specifically related to a kind of weed killer herbicide, bactericide, agrochemical pesticide dry suspending agent formulation manufacture method.
Background technology
Missible oil, pulvis, wetting powder, granule four major types are occupied an leading position on the formulations of pesticide at present, and wherein the missible oil formulation accounts for half of agricultural chemicals total amount.Farm chemical emulsion preparation not only expends a large amount of organic solvents, and serious environment pollution.Therefore, use no or little organic solvent in recent years aborning, the novel form good with Environmental compatibility obtains exploitation as far as possible.At present, the novel form development trend just towards water-based, granular, slowly-releasing, multi-functional, laborsaving, become more meticulous and the direction of high concentrationization develops, some are efficient, safety, economy, labour-saving formulation are risen.
Dry suspending agent is the novel form that grows up on the basis of wetting powder and suspending agent.It has lot of advantages: (1) does not neither with an organic solvent produce dust again, and is all fool proof to operator and environment, and this is the main cause of being favored and developing rapidly in the U.S., this formulation of Europe.(2) compare with suspending agent with wetting powder, the active constituent content height is given packing, stores, is transported and brought very big economic benefit and social benefit.(3) physical and chemical stability is good, is difficult for decomposing rotten.(4) available papery packing is convenient to reclaim and is destroyed or natural degradation.(5) good fluidity, easily metering, not sticking wall can not remain in and form secondary pollution in the packing container.(6) medicine grain diameter is superfine, helps target and fully absorbs and play a role, and can improve the pesticide original medicine service efficiency, reduces consumption, improves effect.
The granulation mode of dry suspending agent mainly contains spray granulation.The shortcoming of spray granulation is the wet granulation mode, preparation to be made aqueous suspension agent earlier, the spray-dried again product that obtains, the whole former medicine instability of production process, energy consumption height and particle are little and loose, general its particle diameter is 0.1-0.3cm, and bulk density is at 0.2-0.5g/cm.
Summary of the invention
The objective of the invention is to overcome the shortcoming in the granulation mode process of spray granulation, propose that a kind of technology is simple, equipment investment is few, the particle of gained circle and evenly, be convenient to the non-slurry pelletizing mode of the pesticide dry suspending agent of penetration and promotion, general particle diameter can reach 0.3~1.5cm, and bulk density can reach 0.5~0.8g/cm.
Purpose of the present invention can reach by following measure:
A kind of prilling process of pesticide dry suspending agent, pesticide original medicine is mixed the back just be ground into 150~250 purpose powder with solid additive, pass through rigidity comminution by gas stream and flexible comminution by gas stream again, obtain female powder of 5~10 μ m, with female powder with contain granulation after the aqueous solution of binding agent, oven dry, screening, obtain the pesticide dry suspending agent that diameter is 0.3~1.5cm
Wherein just pulverize and adopt hammer mill to pulverize, flexible comminution by gas stream adopts flat airslide disintegrating mill (as rotating disc type) to pulverize, and the rigidity comminution by gas stream adopts the fluidized bed type airslide disintegrating mill to pulverize.
The present invention adopts three grades of pulverizing process in pulverizing process, earlier be ground into 150-250 purpose powder through hammer mill, be ground into 600-800 purpose powder through flat airslide disintegrating mill again, after the fluidized bed type airslide disintegrating mill is pulverized, get ultra-fine female powder of 5-10 μ m again.The feeding air pressure of wherein flat airslide disintegrating mill and fluidized bed type airslide disintegrating mill is 0.3~0.9MPa, and the pulverizing air pressure is 0.6~1.5Mpa, and charging rate is 15~130kg/h.
During granulation female powder sent into through the vacuum dispenser and carry out granulation in the fluidized granulating machine, spray into the aqueous solution that contains binding agent simultaneously.The feeding speed of granulation is 10~130kg/h, and atomisation pressure is 0.1~0.3Mpa.The consumption that contains the aqueous solution of binding agent is 20~100% of female grain weight amount.Wherein binding agent is sodium carboxymethylcellulose, Ac-Di-Sol, polyoxyethylene alcohol, gum Arabic or a Macrogol 2000-6000.
Concrete grammar of the present invention is: with pesticide original medicine and solid additive (i.e. wetting agent except that binding agent and water, dispersant, disintegrant, filler) mixes, be ground into 150-250 purpose powder through hammer mill, be ground into 600-800 purpose powder through flat airslide disintegrating mill again, after pulverizing, the fluidized bed type airslide disintegrating mill gets ultra-fine female powder of 5-10 μ m again, the feeding air pressure of airslide disintegrating mill is 0.3-0.9Mpa, the best is 0.8Mpa, the pulverizing air pressure is 0.6-1.5Mpa, the best is 1.2Mpa, charging rate is 15~130kg/h, and the best is 45~50kg/h.Female powder is sent in the fluidized granulating machine through the vacuum dispenser; spray into the aqueous solution that contains suitable on a small quantity binding agent simultaneously; can carry out fluidized granulating, the feeding speed of granulating working procedure is 10~130kg/h, and the best is 45~50kg/h; atomisation pressure is 0.1-0.3Mpa; the best is 0.15Mpa, and oven dry obtains even pesticide dry suspending agent of the present invention through screening more simultaneously; particle diameter can obtain the particle of different size according to mesh size, and diameter is 0.3-1.5cm.Particle good dispersion, uniform particles, the density produced with this technology are suitable.
The quality composition of pesticide dry suspending agent generally can be: former medicine 5~90%, and dispersant 2~25%, disintegrant 2~20%, wetting agent 1~15%, binding agent 0~10%, filler complements to 100%.
The former cartridge bag that the present invention selects for use is drawn together various weed killer herbicides, bactericide, agrochemical agricultural chemicals, as tribenuron-methyl, metsulfuron-methyl, bensulfuron-methyl, atrazine, Imidacloprid, dichloro quinolinic acid, tpn, Avermectin or fly eradication amine etc.
The dispersant that the present invention selects for use comprises lignosulfonates, alkyl sulfate, alkylsulfonate, naphthalene sulfonic acid-formaldehyde condensation product, styryl phenol polyethenoxy ether, alkylaryl polyoxyethylene polyoxy third rare ether, alkylaryl methyl ether resin APEO, Alpha-Methyl Bian Ji APEO, alkyl sulfonic acid salt anionic surfactant, polyacrylate etc., and preferred dispersing agent is alkylaryl sulfonates, fatty alcohol-polyoxyethylene ether, aliphatic alcohol sodium sulfate, cocoyl sodium sulfonate or 16 carbon fatty alcohol sodium sulphate, polyacrylate.
Be applicable to that disintegrant of the present invention comprises starch, mineral salt, sodium carboxymethyl starch, polyvidone etc., preferred disintegrant is sodium carboxymethyl starch or polyvidone.
Be applicable to that wetting agent of the present invention has alkyl sulfate, naphthalene sulfonic acid-formaldehyde condensation product, styryl phenol polyethenoxy ether, alkylaryl polyoxyethylene polyoxy third rare ether, alkylaryl methyl ether resin APEO, Alpha-Methyl Bian Ji APEO, alkyl sulfonic acid salt anionic surfactant, phosphate type anion surfactant etc., preferred humectants be lauryl sodium sulfate, to methoxyl group fatty acyl amido benzene sulfonic acid sodium salt or sodium butylnaphthalenesulfonate.
Binding agent of the present invention such as xanthans, gum Arabic, cellulose base compound, starch compound etc.Preferred binding agent is sodium carboxymethylcellulose, Ac-Di-Sol, polyvinyl alcohol or gum Arabic.
Filler of the present invention such as bentonite, white carbon, mineral salt etc., preferred filler is mineral salt such as sodium sulphate, urea, ammonium sulfate or sodium chloride.
The non-slurry pelletizing mode technology of pesticide dry suspending agent of the present invention is simple, equipment investment is few, the particle of gained circle and evenly, particle good dispersion, density be suitable, be convenient to penetration and promotion.Add water again after pulverizing earlier fully in the granulation process, make that the energy consumption in the production process reduces greatly, general comparable wet method is low by about 25%, and the particle size that finally obtains is moderate, good dispersion, uniform particles, density are suitable.
Description of drawings
Fig. 1 is a process chart of the present invention.
Embodiment
Embodiment 1:
Metsulfuron-methyl 10.53 grams, sodium methylene bis-naphthalene sulfonate 5 grams, sodium carboxymethyl starch 5 are restrained, methoxyl group fatty acyl amido benzene sulfonic acid sodium salt 5 grams, anhydrous sodium sulfate 74 are restrained, after they are mixed, be ground into 150-250 purpose powder through hammer mill, be ground into 600-800 purpose powder through flat airslide disintegrating mill again, after pulverizing, the fluidized bed type airslide disintegrating mill gets ultra-fine female powder of 5-10 μ m again, the feeding air pressure of airslide disintegrating mill is 0.8Mpa, the pulverizing air pressure is 1.2Mpa, and charging rate is 50kg/h.Female powder is sent in the fluidized granulating machine through the vacuum dispenser; spray into the aqueous solution that 0.47 gram sodium carboxymethylcellulose and 35 gram water mix simultaneously; carry out fluidized granulating; the feeding speed of granulating working procedure is 45kg/h; atomisation pressure is 0.15Mpa; dry simultaneously, obtain the uniform 10% metsulfuron-methyl dry suspending agent that diameter is 0.3-1.2cm through screening again, bulk density is at 0.6-0.65g/cm.
Embodiment 2:
Tribenuron-methyl 75.53 grams, sodium methylene bis-naphthalene sulfonate 5 grams, sodium carboxymethyl starch 5 are restrained, methoxyl group fatty acyl amido benzene sulfonic acid sodium salt 5 grams, anhydrous sodium sulfate 9 are restrained, after they are mixed, be ground into 150-250 purpose powder through hammer mill, be ground into 600-800 purpose powder through flat airslide disintegrating mill again, after pulverizing, the fluidized bed type airslide disintegrating mill gets ultra-fine female powder of 5-10 μ m again, the feeding air pressure of airslide disintegrating mill is 0.7Mpa, the pulverizing air pressure is 1.1Mpa, and charging rate is 45kg/h.Female powder is sent in the fluidized granulating machine through the vacuum dispenser; spray into the aqueous solution that 0.47 gram sodium carboxymethylcellulose and 40 gram water mix simultaneously; carry out fluidized granulating; the feeding speed of granulating working procedure is 50kg/h; atomisation pressure is 0.2Mpa; dry simultaneously, rescreen branch and obtain the uniform 75% tribenuron-methyl dry suspending agent that diameter is 0.6-1.2cm, bulk density is at 0.6-0.65g/cm.
Embodiment 3:
With Acetamiprid 50.53 gram, cocoyl sodium sulfonate 5 grams, to methoxyl group fatty acyl amido benzene sulfonic acid sodium salt 5 grams, ammonium sulfate 5 grams, polyvidone 5 grams, ammonium sulfate 5 grams, after they are mixed, be ground into 150-250 purpose powder through hammer mill, be ground into 600-800 purpose powder through flat airslide disintegrating mill again, after pulverizing, the fluidized bed type airslide disintegrating mill gets ultra-fine female powder of 5-10 μ m again, the feeding air pressure of airslide disintegrating mill is 0.7Mpa, the pulverizing air pressure is 1.1Mpa, and charging rate is 45kg/h.Female powder is sent in the fluidized granulating machine through the vacuum dispenser; spray into the aqueous solution that 0.47 gram polyvinyl alcohol and 40 gram water mix simultaneously; carry out fluidized granulating; the feeding speed of granulating working procedure is 40kg/h; atomisation pressure is 0.15Mpa, and is dry simultaneously, gets female powder after airslide disintegrating mill is pulverized; obtain the even 50% Acetamiprid dry suspending agent that diameter is 0.3-0.8cm through screening again, bulk density is at 0.63-0.68g/cm.
Embodiment 4:
With Imidacloprid 70.53 gram, 16 carbon fatty alcohol sodium sulphate, 5 grams, to methoxyl group fatty acyl amido benzene sulfonic acid sodium salt 5 grams, sodium butylnaphthalenesulfonate 5 grams, polyvidone 5 grams, sodium chloride 9 grams, after they are mixed, be ground into 150-250 purpose powder through hammer mill, be ground into 600-800 purpose powder through flat airslide disintegrating mill again, after pulverizing, the fluidized bed type airslide disintegrating mill gets ultra-fine female powder of 5-10 μ m again, the feeding air pressure of airslide disintegrating mill is 0.7Mpa, the pulverizing air pressure is 1.1Mpa, and charging rate is 45kg/h.Female powder is sent in the fluidized granulating machine through the vacuum dispenser; spray into the aqueous solution that 0.47 gram Macrogol 2000 and 55 gram water mix simultaneously; carry out fluidized granulating; the feeding speed of granulating working procedure is 50kg/h, and atomisation pressure is 0.3Mpa, and is dry simultaneously; after pulverizing, airslide disintegrating mill gets female powder; get female powder after airslide disintegrating mill is pulverized, obtain the even 70% Imidacloprid dry suspending agent that diameter is 0.3-0.8cm through screening again, bulk density is at 0.63-0.68g/cm.
Embodiment 5:
With first tie up salt 5.53 gram, cocoyl sodium sulfonate 5 grams, to methoxyl group fatty acyl amido benzene sulfonic acid sodium salt 5 grams, sodium butylnaphthalenesulfonate 5 grams, polyvidone 5 grams, ammonium sulfate 15 grams, anhydrous sodium sulfate 59 grams, after they are mixed, be ground into 150-250 purpose powder through hammer mill, be ground into 600-800 purpose powder through flat airslide disintegrating mill again, after pulverizing, the fluidized bed type airslide disintegrating mill gets ultra-fine female powder of 5-10 μ m again, the feeding air pressure of airslide disintegrating mill is 0.7Mpa, the pulverizing air pressure is 1.1Mpa, and charging rate is 45kg/h.Female powder is sent in the fluidized granulating machine through the vacuum dispenser; spray into the aqueous solution that 0.47 gram polyethylene glycol 1500 and 45 gram water mix simultaneously; carry out fluidized granulating; the feeding speed of granulating working procedure is 120kg/h; atomisation pressure is 0.1Mpa; dry simultaneously, obtain the uniform 5% first dimension salt dry suspending agent that diameter is 0.3-0.8cm through screening again, bulk density is at 0.63-0.68g/cm.
Embodiment 6:
With tpn 80.53 gram, cocoyl sodium sulfonate 3 grams, to methoxyl group fatty acyl amido benzene sulfonic acid sodium salt 5 grams, sodium butylnaphthalenesulfonate 2 grams, polyvidone 5 grams, anhydrous sodium sulfate 4 grams, after they are mixed, be ground into 150-250 purpose powder through hammer mill, be ground into 600-800 purpose powder through flat airslide disintegrating mill again, after pulverizing, the fluidized bed type airslide disintegrating mill gets ultra-fine female powder of 5-10 μ m again, the feeding air pressure of airslide disintegrating mill is 0.7Mpa, the pulverizing air pressure is 1.1Mpa, and charging rate is 45kg/h.Female powder is sent in the fluidized granulating machine through the vacuum dispenser; spray into the aqueous solution that 0.47 gram Ac-Di-Sol and 55 gram water mix simultaneously; carry out fluidized granulating; the feeding speed of granulating working procedure is 25kg/h; atomisation pressure is 0.15Mpa; dry simultaneously, obtain the uniform 80% tpn dry suspending agent that diameter is 0.3-0.8cm through screening again, bulk density is at 0.63-0.68g/cm.
Embodiment 7:
With atrazine 90.53 gram, cocoyl sodium sulfonate 3 grams, to methoxyl group fatty acyl amido benzene sulfonic acid sodium salt 2 grams, sodium butylnaphthalenesulfonate 3 grams, polyvidone 3 grams, ammonium sulfate 3 grams, after they are mixed, be ground into 150-250 purpose powder through hammer mill, be ground into 600-800 purpose powder through flat airslide disintegrating mill again, after pulverizing, the fluidized bed type airslide disintegrating mill gets ultra-fine female powder of 5-10 μ m again, the feeding air pressure of airslide disintegrating mill is 0.7Mpa, the pulverizing air pressure is 1.1Mpa, and charging rate is 45kg/h.Female powder is sent in the fluidized granulating machine through the vacuum dispenser; spray into the aqueous solution that 0.47 gram polyethylene glycol 1500 and 45 gram water mix simultaneously; carry out fluidized granulating; the feeding speed of granulating working procedure is 50kg/h; atomisation pressure is 0.15Mpa; dry simultaneously, obtain the uniform 90% atrazine dry suspending agent that diameter is 0.5-1.2cm through screening again, bulk density is at 0.6-0.65g/cm.
Embodiment 8:
With mancozeb 80.53 grams, cocoyl sodium sulfonate 3 grams, to methoxyl group fatty acyl amido benzene sulfonic acid sodium salt 2 grams, sodium butylnaphthalenesulfonate 2 grams, polyvidone 5 grams, 16 carbon fatty alcohol sodium sulphate, 5 grams, anhydrous sodium sulfate 2 grams, after they are mixed, be ground into 150-250 purpose powder through hammer mill, be ground into 600-800 purpose powder through flat airslide disintegrating mill again, after pulverizing, the fluidized bed type airslide disintegrating mill gets ultra-fine female powder of 5-10 μ m again, the feeding air pressure of airslide disintegrating mill is 0.7Mpa, the pulverizing air pressure is 1.1Mpa, and charging rate is 45kg/h.Female powder is sent in the fluidized granulating machine through the vacuum dispenser; spray into the aqueous solution that 0.47 gram polyvinyl alcohol and 40 gram water mix simultaneously; carry out fluidized granulating; the feeding speed of granulating working procedure is 45kg/h; atomisation pressure is 0.15Mpa, and is dry simultaneously, gets female powder after airslide disintegrating mill is pulverized; obtain the uniform 80% mancozeb dry suspending agent that diameter is 0.3-0.8cm through screening again, bulk density is at 0.65-0.70g/cm.
Embodiment 9:
With dichloro quinolinic acid 70.53 gram, 16 carbon fatty alcohol sodium sulphate, 5 grams, to methoxyl group fatty acyl amido benzene sulfonic acid sodium salt 5 grams, sodium butylnaphthalenesulfonate 5 grams, polyvidone 5 grams, sodium chloride 9 grams, after they are mixed, be ground into 150-250 purpose powder through hammer mill, be ground into 600-800 purpose powder through flat airslide disintegrating mill again, after pulverizing, the fluidized bed type airslide disintegrating mill gets ultra-fine female powder of 5-10 μ m again, the feeding air pressure of airslide disintegrating mill is 0.7Mpa, the pulverizing air pressure is 1.1Mpa, and charging rate is 45kg/h.Female powder is sent in the fluidized granulating machine through the vacuum dispenser; spray into the aqueous solution that 0.47 gram cetomacrogol 1000 and 65 gram water mix simultaneously; carry out fluidized granulating; the feeding speed of granulating working procedure is 48kg/h; atomisation pressure is 0.15Mpa; dry simultaneously, obtain the uniform 70% dichloro quinolinic acid dry suspending agent that diameter is 0.5-1.2cm through screening again, bulk density is at 0.63-0.68g/cm.
Embodiment 10:
With dimethomorph 50.53 gram, 16 carbon fatty alcohol sodium sulphate, 5 grams, to methoxyl group fatty acyl amido benzene sulfonic acid sodium salt 5 grams, sodium butylnaphthalenesulfonate 5 grams, polyvidone 5 grams, anhydrous sodium sulfate 29 grams, after they are mixed, be ground into 150-250 purpose powder through hammer mill, be ground into 600-800 purpose powder through flat airslide disintegrating mill again, after pulverizing, the fluidized bed type airslide disintegrating mill gets ultra-fine female powder of 5-10 μ m again, the feeding air pressure of airslide disintegrating mill is 0.7Mpa, the pulverizing air pressure is 1.1Mpa, and charging rate is 45kg/h.Female powder is sent in the fluidized granulating machine through the vacuum dispenser; spray into the aqueous solution that 0.47 gram polyethylene glycol 1500 and 45 gram water mix simultaneously; carry out fluidized granulating; the feeding speed of granulating working procedure is 45kg/h; atomisation pressure is 0.15Mpa; dry simultaneously, obtain the uniform 50% dimethomorph dry suspending agent that diameter is 0.3-0.8cm through screening again, bulk density is at 0.63-0.68g/cm.