CN101292720B - Integrated fiberizer of slurry slag circulation - Google Patents
Integrated fiberizer of slurry slag circulation Download PDFInfo
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- CN101292720B CN101292720B CN2008101239029A CN200810123902A CN101292720B CN 101292720 B CN101292720 B CN 101292720B CN 2008101239029 A CN2008101239029 A CN 2008101239029A CN 200810123902 A CN200810123902 A CN 200810123902A CN 101292720 B CN101292720 B CN 101292720B
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- slag
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Abstract
The invention discloses an integration pulping machine with the performance of circulation of pulp and slag. The integration pulping machine pertains to the field of food machine and is used for grinding soybean food into serosity, which aims at solving the problem that when the current pulping machine circularly uses pulp slag, human labor is demanded to send the pulp slag into a barrel and then into a hopper of the pulping machine, which has the disadvantages of time consumption, large intensity and low efficiency. The pulp grinding mechanism of the invention consists of a pulp grinding motor, a main shaft, a moving wheel, a kick-out device, a static wheel, a pulp maker, a filter screen, a grinding frame and a hopper. A slag mixing and extracting mechanism consists of a slag mixing and extracting motor, a worm and gear reducer, a slag mixing and scraping device, a slag mixing barrel, a slag discharging pipe, a gear pump, a slag extracting pump, etc. A pulp extracting mechanism consists of a pulp storing barrel, a pulp storing pump, a pulp storing pipe. The tests are proved that the pulping machine of the invention has high level of automation, simple operation and small labor intensity, and production efficiency is improved by 8-12 times, at the same time, the pulp yield rate is improved by 10 percent; and the gear pump is adopted in the slag extracting process, which avoids the serious failure of deadlock caused by concentrated pulp slag when an impeller centrifugal pump is adopted as the slag extracting pump.
Description
Technical field:
The invention belongs to the food machinery field, particularly a kind of integrated fiberizer of slurry slag circulation that is used for wearing into after bean food soaks slurries.
Technical background: the existing fiberizer that is used for wearing into after bean food soaks slurries, to the screenings after once grinding slurries when recycling, must manually put into bucket and add water and mix, pour into again and make secondary in the hopper of fiberizer even recycled for multiple times grinds slurries, to improve pulping rate.Such operating process time and effort consuming, labour intensity is big, and production efficiency is low.Therefore, design a kind of substitute artificial and slag, easy and simple to handle, labour intensity is little, and the integrated fiberizer of slurry slag circulation that production efficiency is high is necessary.
Summary of the invention:
The objective of the invention is to overcome the deficiencies in the prior art, design a kind of substitute artificial and slag, easy and simple to handle, labour intensity is little, the integrated fiberizer of slurry slag circulation that production efficiency is high.
The object of the present invention is achieved like this: a kind of integrated fiberizer of slurry slag circulation, it is characterized in that by being fixed on the whole frame, and through the pulp-milling mechanism and the slag slag extracting machine structure of electric control box control, carry the pulp grinder structure and combine:
Pulp-milling mechanism comprises the defibrination switch that is located on the electric control box, through defibrination switch control and vertical to the defibrination motor that is fixed on frame one side, be coupling and vertical main shaft with the defibrination motor to configuration, be socketed on the cylinder tubbiness pulping device on the main shaft, be positioned at pulping device and be socketed on reverse taper shape filter mesh sieve on the main shaft, the round cup shape that is positioned at the filter mesh sieve bottom and is fixed on the main shaft moves emery wheel, the quiet emery wheel of disk shape that the center of circle is positioned on the same vertical line with the moving emery wheel center of circle and cooperates with it, be fixed in main shaft upper end and with moving, the setting gauge that quiet emery wheel cooperates, the lower end is connected with the mill frame of quiet emery wheel, mill frame upper design has the transfer handwheel, be socketed on the mill frame and the stage clip that cooperates with transfer handwheel and quiet emery wheel, the bottom is matched with the hopper on mill frame top, be positioned at the inlet valve in feed hopper bottom exit, hopper top is provided with the external filler pipe of band control valve, and the pulping device bottom sides is provided with grout outlet, and the pulping device upper side is respectively equipped with fly cinder notch and the slag notch that all have control valve and forms;
Comprise being located at slag slag extracting machine structure and carry the slag switch with slag on the electric control box, warp and slag are put forward slag switch control and crosswise fixed and are carried the slag motor at the frame opposite side with slag, warp and slag crust band secondary with carry the worm type of reduction gearing that the slag motor is connected with slag, be linked on the worm type of reduction gearing output shaft and horizontal direction configuration with the slag slag scraper, be socketed on the slag slag scraper around and suitable for readingly fly the cylindric and inder pot that cinder notch cooperates with pulp-milling mechanism, be provided with the external water inlet pipe of being with control valve with an inder pot side suitable for reading, be provided with residue outlet with inder pot bottom one side, pump inlet is connected in the gear pump of residue outlet, the pump discharge place of gear pump be provided with the hopper of pulp-milling mechanism suitable for reading cooperate carry the slag pipe, the pump shaft of gear pump and and slag carry being connected with between the slag electric machine main shaft and carry that the slag crust band is secondary to be formed;
Carry the pulp grinder structure and comprise the pulp storing barrel that is positioned at grout outlet below, pump inlet communicates with the pulp storing barrel bottom carries stock pump, be connected in propose the stock pump outlet carry the slurry pipe, with carry that stock pump is coupling carry the slurry motor, be used on the electric control box control carry the slurry motor carry slurry switch composition.
This integrated fiberizer of slurry slag circulation that the invention process obtains has shown following advantage in trying out:
1. the automaticity height is easy and simple to handle, and labour intensity is little.In the hopper of pulp-milling mechanism, add soaked bean food, as soya bean; On external filler pipe, insert running water, open the inlet valve in feed hopper bottom exit; Regulate and control gap between the dynamic and static emery wheel with the transfer handwheel on mill frame top through stage clip, reach requirement so that grind the thickness of screenings; Open the defibrination switch on the electric control box, start the defibrination motor, moving emery wheel and setting gauge on the defibrination driven by motor main shaft, make soaked soya bean in the presence of water, be milled to slurries and screenings, filtration through reverse taper shape filter mesh sieve, slurries enter pulping device, and come together in the grout outlet derivation of its bottom one side; Screenings is stirred down in the rotation of setting gauge, from the pulping device upper side be provided with fly cinder notch or slag notch is overflowed because the control valve on the slag notch is closed, need recycling once more screenings to overflow from flying cinder notch, enter with inder pot in; Open with slag and carry the slag switch, startup and slag are carried the slag motor, carry slag driven by motor warp and the secondary worm type of reduction gearing that is connected of slag crust band with slag, are linked in slowly running with the slag slag scraper on the worm type of reduction gearing output shaft thereby make, in the presence of water, stir screenings and meet the requirements of rare denseness; Warp and slag are carried the slag switch and are made and slag slag scraper backward rotation, the screenings that stirs evenly with the scraping of slag slag scraper under from the residue outlet of inder pot bottom, pump into through carrying in the gear pump under the slag driven by motor with slag, from carrying in the hopper that falls into pulp-milling mechanism top in the slag pipe automatically, enter the recycling process of screenings.And so forth, can reach three times in addition more times.Screenings after the recycled for multiple times to be confirmed need not to enter again with inder pot in the time, can close the control valve that flies on the cinder notch, open the control valve on the slag notch, allow residue derive.Obviously, in the whole operation process, operating personnel are except the bean food after add soaking first in hopper the time, outside need consuming one's strength, corresponding switch and the corresponding valve of regulation and control are just opened in remaining operation, have reached easy and simple to handle really, and labour intensity is little.
2. production efficiency increases substantially, and has also improved pulping rate simultaneously.As mentioned above, big with original time and effort consuming, labour intensity, production efficiency is low manually compares with slag because the secondary of screenings or the automaticity height of recycled for multiple times process, production efficiency improves 8-12 doubly.Also owing to adopt machinery regulation and control and slag to put forward the slag process, one side and slag uniformity, rare denseness can rationally be controlled at the desired standard of best pulping rate; Whole on the other hand process is all carried out in pipeline, and what be difficult to avoid when having stopped artificial and slag spatters waste outward, has improved pulping rate from two aspects, through on probation calculate improved pulping rate about 10%.
3. the pump of slag adopts compact conformation, volume is little, in light weight, cost is low, is suitable for carrying the gear pump of thick liquid because the present invention is used to carry, in the time of can not producing the pump of carrying slag and adopt impeller centrifugal pump, because of the dense thick catastrophe failure that is stuck of screenings.
Description of drawings:
Fig. 1 is the schematic diagram that meets thematic structure of the present invention.
The specific embodiment:
Below in conjunction with accompanying drawing implementation detail of the present invention is described as follows: as shown in Figure 1, a kind of integrated fiberizer of slurry slag circulation, it is characterized in that by being fixed on the whole frame 1, and through the pulp-milling mechanism and the slag slag extracting machine structure of electric control box 2 controls, carry the pulp grinder structure and combine; Pulp-milling mechanism comprises the defibrination switch 3 that is located on the electric control box, through defibrination switch control and vertical to the defibrination motor 4 that is fixed on frame one side, be coupling and vertical main shaft 5 with the defibrination motor to configuration, be socketed on the cylinder tubbiness pulping device 6 on the main shaft, be positioned at pulping device and be socketed on reverse taper shape filter mesh sieve 7 on the main shaft, the disk shape that is positioned at the filter mesh sieve bottom and is fixed on the main shaft moves emery wheel 8, the quiet emery wheel 9 of disk shape that the center of circle is positioned on the same vertical line with the moving emery wheel center of circle and cooperates with it, be fixed in main shaft upper end and with moving, the setting gauge 10 that quiet emery wheel cooperates, the lower end is connected with the mill frame 11 of quiet emery wheel, mill frame upper design has transfer handwheel 12, be socketed on the mill frame and the stage clip 13 that cooperates with transfer handwheel and quiet emery wheel, the bottom is matched with the hopper 14 on mill frame top, be positioned at the inlet valve 15 in feed hopper bottom exit, hopper top is provided with the external filler pipe 16 of band control valve, the pulping device bottom sides is provided with grout outlet 17, the pulping device upper side be respectively equipped with all with control valve fly cinder notch 18 and slag notch 19 is formed; Comprise being located at slag slag extracting machine structure and carry slag switch 20 with slag on the electric control box, warp and slag are put forward slag switch control and crosswise fixed and are carried slag motor 21 at the frame opposite side with slag, warp and slag crust band secondary 22 with carry the worm type of reduction gearing 23 that the slag motor is connected with slag, be linked on the worm type of reduction gearing output shaft and vertically to configuration with slag slag scraper 24, be socketed on the slag slag scraper around and suitable for readingly fly the cylindric and inder pot 25 that cinder notch cooperates with pulp-milling mechanism, be provided with the external water inlet pipe 26 of being with control valve with an inder pot side suitable for reading, be provided with residue outlet 27 with inder pot bottom one side, pump inlet is connected in the gear pump 28 of residue outlet, the pump discharge place of gear pump be provided with the hopper of pulp-milling mechanism suitable for reading cooperate carry slag pipe 29, the pump shaft of gear pump and and slag carry being connected with between the slag electric machine main shaft and carry slag crust band secondary 30 and form; Carry the pulp grinder structure and comprise the pulp storing barrel 31 that is positioned at the grout outlet below, pump inlet and pulp storing barrel bottom communicates carries stock pump 32, be connected in propose stock pump outlet carry slurry pipe 33, with carry that stock pump is coupling carry slurry motor 34, be used to control the slurry switch 35 of carrying of carrying the slurry motor on the electric control box and form.
The concrete structure of the reverse taper shape filter mesh sieve 7 of described pulp-milling mechanism is to have the filter opening that order is arranged on the cone-shaped wall, and being close to toppedly on the cone-shaped inwall has a filter screen.This design will make the bean food that is ground pulping by dynamic and static emery wheel, and through the filtration of filter mesh sieve, slurries leach from filter opening and are gathered in the pulping device bottom, derive from grout outlet; Screenings then under the setting gauge effect of rotating at a high speed, be provided with along reverse taper shape filter mesh sieve sieve wall from the pulping device upper side fly cinder notch or slag notch is overflowed.
Describedly fly the cylindric and inder pot 25 that cinder notch 18 cooperates with pulp-milling mechanism, cooperation wherein be meant the position height that flies cinder notch that the pulping device upper side of pulp-milling mechanism is provided with greater than with the last open height of inder pot.This design will make from fly screenings that cinder notch overflows fall into automatically with inder pot in.
Described slag absorbing with the pump discharge place of gear pump 28 be provided with the hopper 14 of pulp-milling mechanism suitable for reading cooperate carry slag pipe 29, cooperation wherein is meant that the exit position height of carrying the slag pipe is greater than open height on the hopper.This design will make the rare thick uniform screenings that pumps from carry the slag pipe import automatically in the hopper, reach recycling screenings, improve the purpose of pulping rate.
Described and slag slag scraper 24 is fixed in the horizontal arrangement on the worm type of reduction gearing output shaft by at least 2 of inclination angle 45 degree and presses close to and the scraping the slag blade with slag and constitute of inder pot bottom.This design and effect are: when with slag slag scraper backward rotation, the screenings that stirs evenly with the scraping of slag slag scraper under from the residue outlet of inder pot bottom, pump into through carrying in the gear pump under the slag driven by motor with slag, from carrying in the hopper that falls into pulp-milling mechanism top in the slag pipe automatically, enter the recycling process of screenings.
Claims (5)
1. integrated fiberizer of slurry slag circulation is characterized in that by being fixed on the whole frame (1), and through the pulp-milling mechanism and the slag slag extracting machine structure of electric control box (2) control, carry the pulp grinder structure and combine:
--pulp-milling mechanism comprises the defibrination switch (3) that is located on the electric control box, through defibrination switch control and vertical to the defibrination motor (4) that is fixed on frame one side, be coupling and vertical main shaft (5) with the defibrination motor to configuration, be socketed on the cylinder tubbiness pulping device (6) on the main shaft, be positioned at pulping device and be socketed on reverse taper shape filter mesh sieve (7) on the main shaft, the disk shape that is positioned at the filter mesh sieve bottom and is fixed on the main shaft moves emery wheel (8), the quiet emery wheel of disk shape (9) that the center of circle is positioned on the same vertical line with the moving emery wheel center of circle and cooperates with it, be fixed in main shaft upper end and with moving, the setting gauge (10) that quiet emery wheel cooperates, the lower end is connected with the mill frame (11) of quiet emery wheel, mill frame upper design has transfer handwheel (12), be socketed on the mill frame and the stage clip (13) that cooperates with transfer handwheel and quiet emery wheel, the bottom is matched with the hopper (14) on mill frame top, be positioned at the inlet valve (15) in feed hopper bottom exit, hopper top is provided with the external filler pipe (16) of band control valve, the pulping device bottom sides is provided with grout outlet (17), the pulping device upper side be respectively equipped with all with control valve fly cinder notch (18) and slag notch (19) is formed;
--and slag slag extracting machine structure comprises being located at and carries slag switch (20) with slag on the electric control box, warp and slag are put forward slag switch control and crosswise fixed and are carried slag motor (21) at the frame opposite side with slag, warp and slag crust band pair (22) with carry the worm type of reduction gearing (23) that the slag motor is connected with slag, be linked on the worm type of reduction gearing output shaft and horizontal direction configuration with slag slag scraper (24), be socketed on the slag slag scraper around and suitable for readingly fly the cylindric and inder pot (25) that cinder notch cooperates with pulp-milling mechanism, be provided with the external water inlet pipe (26) of being with control valve with an inder pot side suitable for reading, be provided with residue outlet (27) with inder pot bottom one side, pump inlet is connected in the gear pump (28) of residue outlet, the pump discharge place of gear pump be provided with the hopper of pulp-milling mechanism suitable for reading cooperate carry slag pipe (29), the pump shaft of gear pump and and slag carry being connected with between the slag electric machine main shaft and put forward slag crust band pair (30) and form;
--carry the pulp grinder structure and comprise the pulp storing barrel (31) that is positioned at the grout outlet below, pump inlet and pulp storing barrel bottom communicates carries stock pump (32), be connected in the slurry of carrying of proposing the stock pump outlet and manage (33), with carry that stock pump is coupling carry slurry motor (34), be used to control the slurry switch (35) of carrying of carrying the slurry motor on the electric control box and form.
2. by the described integrated fiberizer of slurry slag circulation of claim 1, the concrete structure that it is characterized in that the reverse taper shape filter mesh sieve (7) of described pulp-milling mechanism is to have the filter opening that order is arranged on the cone-shaped wall, and being close to toppedly on the cone-shaped inwall has a filter screen.
3. by the described integrated fiberizer of slurry slag circulation of claim 1, it is characterized in that describedly flying the cylindric and inder pot (25) that cinder notch (18) cooperates with pulp-milling mechanism, cooperation wherein is meant that the height that flies the cinder notch position that the pulping device upper side of pulp-milling mechanism is provided with is greater than the height suitable for reading with inder pot.
4. by the described integrated fiberizer of slurry slag circulation of claim 1, the pump discharge place that it is characterized in that described gear pump (28) be provided with the hopper (14) of pulp-milling mechanism suitable for reading cooperate carry slag pipe (29), cooperation wherein is meant that the height of the exit position of carrying the slag pipe is greater than hopper height suitable for reading.
5. by the described integrated fiberizer of slurry slag circulation of claim 1, it is characterized in that described and slag slag scraper (24) is fixed on the worm type of reduction gearing output shaft by at least 2 of angle of inclination 45 degree and blade that press close to the inder pot bottom constitutes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008101239029A CN101292720B (en) | 2008-06-12 | 2008-06-12 | Integrated fiberizer of slurry slag circulation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008101239029A CN101292720B (en) | 2008-06-12 | 2008-06-12 | Integrated fiberizer of slurry slag circulation |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101292720A CN101292720A (en) | 2008-10-29 |
| CN101292720B true CN101292720B (en) | 2011-05-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2008101239029A Expired - Fee Related CN101292720B (en) | 2008-06-12 | 2008-06-12 | Integrated fiberizer of slurry slag circulation |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101664132B (en) * | 2009-08-17 | 2011-09-21 | 山西瑞飞机械制造有限公司 | Environment-friendly energy-saving full-automatic beancurd and beanmilk machine |
| CN103704862A (en) * | 2013-12-24 | 2014-04-09 | 徐存然 | Driving device of high-temperature food extruder |
| CN104492542B (en) * | 2014-12-30 | 2016-09-28 | 天津市起发成食品技术开发有限公司 | A kind of full-automatic burrstone mill |
| CN115318378B (en) * | 2022-08-17 | 2023-08-15 | 会昌县鲜良食品有限公司 | Rice pulping equipment for making rice flour |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2300450Y (en) * | 1997-06-04 | 1998-12-16 | 吴顺成 | Soya-bean milk mill |
| CN2495124Y (en) * | 2001-08-24 | 2002-06-19 | 河北铁狮磨浆机械有限公司 | Circulation type machine for producing bean milk or tofu |
| CN2934317Y (en) * | 2006-03-28 | 2007-08-15 | 山东晨钟机械股份有限公司 | High concentration pulp grinder |
| CN201226766Y (en) * | 2008-06-12 | 2009-04-29 | 唐后福 | Slurry dregs circulation integration pulp grinder |
-
2008
- 2008-06-12 CN CN2008101239029A patent/CN101292720B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2300450Y (en) * | 1997-06-04 | 1998-12-16 | 吴顺成 | Soya-bean milk mill |
| CN2495124Y (en) * | 2001-08-24 | 2002-06-19 | 河北铁狮磨浆机械有限公司 | Circulation type machine for producing bean milk or tofu |
| CN2934317Y (en) * | 2006-03-28 | 2007-08-15 | 山东晨钟机械股份有限公司 | High concentration pulp grinder |
| CN201226766Y (en) * | 2008-06-12 | 2009-04-29 | 唐后福 | Slurry dregs circulation integration pulp grinder |
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| Publication number | Publication date |
|---|---|
| CN101292720A (en) | 2008-10-29 |
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