CN101291020A - Joint technique of aluminum wire motor - Google Patents
Joint technique of aluminum wire motor Download PDFInfo
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- CN101291020A CN101291020A CNA2007100397726A CN200710039772A CN101291020A CN 101291020 A CN101291020 A CN 101291020A CN A2007100397726 A CNA2007100397726 A CN A2007100397726A CN 200710039772 A CN200710039772 A CN 200710039772A CN 101291020 A CN101291020 A CN 101291020A
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- shrinkable
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Abstract
The invention relates to a joint process method of an aluminium wire motor. The method comprises the following steps that: firstly, lead-out wires of aluminium wires and copper wires are welded by using a soldering tin and scaling powder process of a common copper wire motor; secondly, the welded joint is immersed to hot melt adhesive at a temperature of between 100 and 120 DEG C for about 45 to 70 seconds in order that the hot melt adhesive and the joint are fully combined together, thereby achieving the insulation between the joint and the outside and strengthening the tight connection between the aluminium wires and copper wires; thirdly, a thermal shrinkage sleeve which can resist a temperature between 130 and 170 DEG C is arranged on the outside for fixing and molding the joint; fourthly, the joint is heated for 80 to 100 seconds to be fixed and molded. The method uses the process of the joint with colloid and the thermal shrinkage sleeve, adopts the mode of first heating melt adhesive and then the thermal shrinkage sleeve, is convenient to operate and uneasy to break the wire and can be applied to the manufacturing of small-scale aluminium wire motors.
Description
Technical field
The invention belongs to machine field, relate to electric machine joint, especially little line footpath electric machine with aluminium winding joint manufacturing process.
Background technology
The joint technology of using on the electric machine with aluminium winding mostly adopts and rolls the processing mode that connects at present, is applied to the situation of high-power, big line footpath aluminum steel; For little line footpath electric machine with aluminium winding, roll the processing mode that connects in the technology drilling difficulty of making comparisons, and joint ruptures easily, exist simultaneously in conjunction with untight shortcoming.
Aluminum steel and copper cash belong to different material, can't melt mutually in liquid condition.Utilize the technology of welding in the past, scolding tin can't make two kinds of materials combine.And aluminium generates oxide layer, the obstruction welding easily because oxidizing temperature is lower on the surface.Utilize to roll in the prior art to connect principle, use is rolled sheet copper cash and aluminum steel is pressed together, and plays purpose of connecting.As shown in Figure 1, comprising aluminum steel 3, roll sheet 6, copper cash lead-out wire 5, copper cash 4, adopt in the place of enamelled wire that connects motor and lead-out wire and to roll sheet 6 and roll to fetch and is connected copper cash 4 and the aluminum steel 3 that script is difficult to link together; This copper aluminium connects technology, uses comparatively convenient and swiftly on the electric machine with aluminium winding in big line footpath, occurs short-term easily but use on little line footpath, connects closely and scratches the phenomenon of paint film, thereby cause reducing motor useful life.
Summary of the invention
The object of the present invention is to provide a kind of piecer's process of novel motor, simplify the operation, reduce the joint breaking incidence, enough improve the reliability of electric machine with aluminium winding.
For achieving the above object, solution of the present invention is:
Piecer's process of electric machine with aluminium winding may further comprise the steps:
A. employed aluminum steel and copper cash are welded;
B. the joint of aluminum steel that welding is obtained and copper cash immerses in the PUR, wraps the welding position of aluminum steel and copper cash with PUR;
C. add the heat-resisting heat-shrinkable T bush of one deck in the PUR outside, joint is fixed-type.
Further, be that joint is immersed in 100 ℃～120 ℃ PURs among the step B, finished through 45 seconds～70 seconds.
Added in the PUR outside among the step C is heat-resisting 130 ℃～170 ℃ heat-shrinkable T bush, heats afterwards again and finishes in 80 seconds～100 seconds.
Described heat-shrinkable T bush is semiclosed, can be inserted in by the plumb joint top.
Be that joint is immersed in 120 ℃ of PURs among the step B, finished through 45 seconds.
Added in the PUR outside among the step C is heat-resisting 150 ℃ heat-shrinkable T bush, and heat-shrinkable T bush length is longer than PUR partly for 1.5cm arrives 2cm, reaches the effect of parcel PUR and plumb joint, heats afterwards again and finishes in 90 seconds.
Or, be that joint is immersed in 120 ℃ of PURs among the step B, finished through 45 seconds; And added in the PUR outside among the step C is heat-resisting 150 ℃ heat-shrinkable T bush, heats afterwards again and finishes in 90 seconds.
Use has the joint technology of colloid and heat-shrinkable T bush, adopts to add the mode that PUR adds heat-shrinkable T bush more earlier, and handled easily is difficult for broken string, can be applicable to the manufacturing of small-sized electric machine with aluminium winding.
Description of drawings
Fig. 1 is that prior art adopts in joint technology and rolls the processing mode schematic diagram that connects.
Fig. 2 is the processing mode schematic diagram of a kind of embodiment of process of the present invention.
Embodiment
The present invention is further illustrated below in conjunction with the accompanying drawing illustrated embodiment.
See also Fig. 2, comprising PUR 1, heat-shrinkable T bush 2, aluminum steel enamelled wire 3, copper cash 4, lead-out wire 5; The aluminum steel joint welding procedure that has PUR mainly may further comprise the steps:
1, employed aluminum steel enamelled wire 3 and copper cash 4 are welded (this technology and existing common process are basic identical);
2, the joint of aluminum steel enamelled wire 3 and copper cash 4 is immersed in 100 ℃～120 ℃ PURs 1,, wrap the welding position of aluminum steel enamelled wire 3 and copper cash 4 with PUR 1 through about 45 seconds～70 seconds;
3, (heat-shrinkable T bush is semiclosed to add heat-resisting 130 ℃～170 ℃ heat-shrinkable T bush of one deck then in PUR 1 outside, can be inserted in by the plumb joint top), heat-shrinkable T bush length is longer than PUR and is partly arrived 2cm for 1.5cm, reach the effect of parcel PUR and plumb joint, and then heat 80 seconds～100 seconds, joint is fixed-type.
The above-mentioned description to embodiment is can understand and apply the invention for ease of those skilled in the art.The person skilled in the art obviously can easily make various modifications to these embodiment, and needn't pass through performing creative labour being applied in the General Principle of this explanation among other embodiment.Therefore, the invention is not restricted to the embodiment here, those skilled in the art should be within protection scope of the present invention for improvement and modification that the present invention makes according to announcement of the present invention.
Claims (7)
1, piecer's process of electric machine with aluminium winding is characterized in that: may further comprise the steps:
A. employed aluminum steel and copper cash are welded;
B. the joint of aluminum steel that welding is obtained and copper cash immerses in the PUR, wraps the welding position of aluminum steel and copper cash with PUR;
C. add the heat-resisting heat-shrinkable T bush of one deck in the PUR outside, joint is fixed-type.
2, piecer's process of electric machine with aluminium winding according to claim 1 is characterized in that:
Be that joint is immersed in 100 ℃～120 ℃ PURs among the step B, finished through 45 seconds～70 seconds.
3, piecer's process of electric machine with aluminium winding according to claim 1 and 2 is characterized in that:
Added in the PUR outside among the step C is heat-resisting 130 ℃～170 ℃ heat-shrinkable T bush, heats afterwards again and finishes in 80 seconds～100 seconds.
4, piecer's process of electric machine with aluminium winding according to claim 1 is characterized in that: described heat-shrinkable T bush is semiclosed, can be inserted in by the plumb joint top.
5, piecer's process of electric machine with aluminium winding according to claim 2 is characterized in that:
Be that joint is immersed in 120 ℃ of PURs among the step B, finished through 45 seconds.
6, piecer's process of electric machine with aluminium winding according to claim 3 is characterized in that:
Added in the PUR outside among the step C is heat-resisting 150 ℃ heat-shrinkable T bush, and heat-shrinkable T bush length is longer than PUR partly for 1.5cm arrives 2cm, reaches the effect of parcel PUR and plumb joint, heats afterwards again and finishes in 90 seconds.
7, according to piecer's process of claim 1 or 4 described electric machines with aluminium winding, it is characterized in that:
Be that joint is immersed in 120 ℃ of PURs among the step B, finished through 45 seconds; Added in the PUR outside among the step C is heat-resisting 150 ℃ heat-shrinkable T bush, heats afterwards again and finishes in 90 seconds.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007100397726A CN101291020B (en) | 2007-04-20 | 2007-04-20 | Joint technique of aluminum wire motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007100397726A CN101291020B (en) | 2007-04-20 | 2007-04-20 | Joint technique of aluminum wire motor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101291020A true CN101291020A (en) | 2008-10-22 |
| CN101291020B CN101291020B (en) | 2012-06-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2007100397726A Expired - Fee Related CN101291020B (en) | 2007-04-20 | 2007-04-20 | Joint technique of aluminum wire motor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101291020B (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102185428A (en) * | 2011-05-20 | 2011-09-14 | 湘潭电机股份有限公司 | Winding type motor rotor manufacture method |
| CN102270807A (en) * | 2011-04-28 | 2011-12-07 | 美的集团有限公司 | Method for connecting aluminum enameled wire and copper power wire in aluminum wire motor for ceiling fan |
| CN102594036A (en) * | 2011-12-23 | 2012-07-18 | 浙江京马电机有限公司 | Internal joint process of aluminum wire motor |
| CN102916531A (en) * | 2012-10-11 | 2013-02-06 | 苏州吉康电子科技有限公司 | Manufacturing method for miniature direct-current motor |
| CN103071985A (en) * | 2013-01-11 | 2013-05-01 | 安徽省临泉县智创精机有限公司 | Joint processing technic for reducing motor |
| CN104300337A (en) * | 2013-07-18 | 2015-01-21 | 康平科技(苏州)股份有限公司 | Riveting, winding and encapsulation technology of varnished wire and outgoing wire of aluminum wire stator |
| CN105490039A (en) * | 2015-11-18 | 2016-04-13 | 浙江露通机电有限公司 | Cu wire-Al wire connecting structure and process |
| CN107005133A (en) * | 2014-12-10 | 2017-08-01 | 罗伯特·博世有限公司 | For setting up the method being conductively connected between copper component and aluminum component |
| CN114141401A (en) * | 2020-09-03 | 2022-03-04 | 上海上缆辐照技术开发有限公司 | Production method of copper-aluminum composite conductor catalytic cable |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3018923B2 (en) * | 1994-10-31 | 2000-03-13 | 住友電装株式会社 | Splice protection structure |
-
2007
- 2007-04-20 CN CN2007100397726A patent/CN101291020B/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102270807A (en) * | 2011-04-28 | 2011-12-07 | 美的集团有限公司 | Method for connecting aluminum enameled wire and copper power wire in aluminum wire motor for ceiling fan |
| CN102185428A (en) * | 2011-05-20 | 2011-09-14 | 湘潭电机股份有限公司 | Winding type motor rotor manufacture method |
| CN102185428B (en) * | 2011-05-20 | 2013-01-09 | 湘潭电机股份有限公司 | Winding type motor rotor manufacture method |
| CN102594036A (en) * | 2011-12-23 | 2012-07-18 | 浙江京马电机有限公司 | Internal joint process of aluminum wire motor |
| CN102916531A (en) * | 2012-10-11 | 2013-02-06 | 苏州吉康电子科技有限公司 | Manufacturing method for miniature direct-current motor |
| CN103071985A (en) * | 2013-01-11 | 2013-05-01 | 安徽省临泉县智创精机有限公司 | Joint processing technic for reducing motor |
| CN103071985B (en) * | 2013-01-11 | 2016-03-23 | 安徽省临泉县智创精机有限公司 | Reducing motor joint processing technology |
| CN104300337A (en) * | 2013-07-18 | 2015-01-21 | 康平科技(苏州)股份有限公司 | Riveting, winding and encapsulation technology of varnished wire and outgoing wire of aluminum wire stator |
| CN107005133A (en) * | 2014-12-10 | 2017-08-01 | 罗伯特·博世有限公司 | For setting up the method being conductively connected between copper component and aluminum component |
| CN105490039A (en) * | 2015-11-18 | 2016-04-13 | 浙江露通机电有限公司 | Cu wire-Al wire connecting structure and process |
| CN105490039B (en) * | 2015-11-18 | 2018-05-08 | 浙江露通机电有限公司 | A kind of copper wire aluminum steel Joining Technology |
| CN114141401A (en) * | 2020-09-03 | 2022-03-04 | 上海上缆辐照技术开发有限公司 | Production method of copper-aluminum composite conductor catalytic cable |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101291020B (en) | 2012-06-27 |
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| PB01 | Publication | ||
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| C14 | Grant of patent or utility model | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120627 Termination date: 20160420 |