CN101272641A - Heating soft wire - Google Patents
Heating soft wire Download PDFInfo
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- CN101272641A CN101272641A CNA2008100871098A CN200810087109A CN101272641A CN 101272641 A CN101272641 A CN 101272641A CN A2008100871098 A CNA2008100871098 A CN A2008100871098A CN 200810087109 A CN200810087109 A CN 200810087109A CN 101272641 A CN101272641 A CN 101272641A
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- 238000010438 heat treatment Methods 0.000 title claims description 206
- 238000001514 detection method Methods 0.000 claims abstract description 43
- 238000004804 winding Methods 0.000 claims description 21
- 238000009413 insulation Methods 0.000 claims description 20
- 239000011347 resin Substances 0.000 claims description 5
- 229920005989 resin Polymers 0.000 claims description 5
- 230000002159 abnormal effect Effects 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 206010037660 Pyrexia Diseases 0.000 abstract 6
- 239000000126 substance Substances 0.000 abstract 1
- 230000004888 barrier function Effects 0.000 description 18
- 238000005485 electric heating Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 239000002184 metal Substances 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 230000004927 fusion Effects 0.000 description 4
- 230000002093 peripheral effect Effects 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000036651 mood Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- JHWNWJKBPDFINM-UHFFFAOYSA-N Laurolactam Chemical compound O=C1CCCCCCCCCCCN1 JHWNWJKBPDFINM-UHFFFAOYSA-N 0.000 description 1
- 229920000299 Nylon 12 Polymers 0.000 description 1
- 241001234523 Velamen Species 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 229910001297 Zn alloy Inorganic materials 0.000 description 1
- 239000011889 copper foil Substances 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
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Abstract
A fever soft wire is provided, which can reduce magnetic leakage field to a large extent; a fever wire and a detection wire can practically perform short circuit at the time of abnormal fever, and can realize enhancement of production efficiency and processability. The fever soft wire (30) of the invention comprises a first soft wire element (10) and a second soft wire element (20) that are adjacently configured in substance in a manner of having a parallel part. The fever wires (2a, 2b) of the first and the second soft wire elements (10, 20) are interconnected in series or in shunt for electrification, the magnetic fields generated by the fever wires are counteracted mutually.
Description
Technical field
The present invention relates to a kind of heating soft wire that is applicable to plane heating utensils such as electric heating blanket or electric heat mat, more specifically, relate to the high heating soft wire of economy that can reduce stray field and end connector excellent in workability.
Background technology
In order to alleviate the influence that AC magnetic field is brought human body, need to reduce the generation of the stray field of in electric heating blanket or electric heat mat etc., using, and it is developed.The invention of the heater wire of record in the patent documentation 1, the magnetic field that produces when making energising cancels each other out.
In this patent documentation 1 in the heater wire (corresponding) of record with heating soft wire of the present invention, in first execution mode (with reference to Fig. 1 of the document), twist with the fingers at the periphery helically of heart yearn and to be wound with the first heating silk thread, be provided with first fuse layer in its periphery.And, be wound with second heating soft wire outer circumferentially sth. made by twisting of this first fuse layer with the first heating soft wire rightabout helically.And then, be provided with second fuse layer in its periphery.Periphery helically sth. made by twisting at second fuse layer is wound with holding wire, and then is provided with insulating barrier in its periphery.The first heating silk thread is connected in the mode that flows through rightabout electric current with the second heating silk thread, plays the effect that the magnetic field that is produced cancels each other out, stray field reduces.
In patent documentation 2, disclose a plurality of execution modes of heater wire.In first execution mode (with reference to Fig. 1 of the document), to twist with the fingers at the periphery helically of heart yearn and be wound with the heating silk thread and carry out twisting with the fingers at two heating lines that its periphery is provided with fuse layer, be wound with holding wire at its periphery helically sth. made by twisting, and then be formed with insulating barrier in its periphery.In the 3rd execution mode (with reference to Fig. 7 of the document), will have the periphery helically twist with the fingers around the first heating line of holding wire and the second heating line to twisting with the fingers, and around above-mentioned two heating lines, be formed with the insulating barrier that section is a circular.In this first and the 3rd execution mode, with above-mentioned patent documentation 1 similarly, two the heating lines the heating silk thread connect in the mode that flows through rightabout electric current, play the effect that the magnetic field that is produced cancels each other out, stray field reduces.
In the invention of the heater wire of patent documentation 3, will the periphery helically of heart yearn twist with the fingers be wound with the heating silk thread and its periphery be provided with insulating barrier heating wire, with the line of return (Reversal of above-mentioned heating wire same structure
り Line), and twist with the fingers at the periphery helically of heart yearn and to be wound with holding wire and to close at the detection line Twist that its periphery is provided with insulating barrier, perhaps the periphery at the wire harness of alignment is formed with whole insulating barrier for circular section profile shape.Carry out wiring in the mode that on the above-mentioned heating wire and the line of return, flows through rightabout electric current, play the effect that the magnetic field that is produced cancels each other out, stray field reduces.
Patent documentation 1: the flat 10-335046 communique of Japanese open patent
Patent documentation 2: the flat 10-340778 communique of Japanese open patent
Patent documentation 3: the Japan Patent spy opens the 2005-183018 communique
In the heater wire shown in the patent documentation 1, have the very low economic problems of productivity owing to following three operations are the repetition operation: first operation, with the first heating silk thread helically twist with the fingers around, in its periphery first fuse layer is set; Second operation is twisted with the fingers around the second heating silk thread at the periphery helically of first fuse layer, in its periphery second fuse layer is set; And the 3rd operation, twist with the fingers around holding wire at the periphery helically of second fuse layer, and then insulating barrier is set in its periphery.In addition, in above-mentioned triplen, the covering that holding wire or heating wire tape are peeled off insulating barrier or fuse layer with damaging is not the work that needs very much proficiency, has the big problem of operating efficiency and poor reliability.
And then, in said structure, exist and to consider the situation that the first heating silk thread and the second heating silk thread must be connected in series and use from desired caloric value aspect.Reduce stray field for the magnetic field cancellation that will produce under this condition, need be with an end of the first heating silk thread and a terminal shortcircuit of the second heating silk thread, the first heating wire line end that consideration is derived from the other end of heating soft wire, the second heating wire line end, and the laying of two ends the heating utensil of holding wire are connected to the internal terminal of end connector.
For example under the situation of electric heating blanket, the requirement relevant with the arrangement architecture of the internal terminal of end connector is, two in the outside is used for heating soft wire, two of inboards is used for holding wire as standard, must make one of the first heating silk thread or the second heating silk thread to be quite long bare wire, this point lacks fail safe, the patchcord that needs insulation to cover is the work that needs very much proficiency and time.Like this, consider the laying in the heating utensil after, reliability high and economically with heating soft wire and holding wire endways in the internal terminal of connector wiring be unusual difficulty.
The described heater wire of first execution mode of above-mentioned patent documentation 2, to twist with the fingers at the periphery helically of heart yearn and be wound with the heating silk thread and carry out twisting with the fingers at two heating lines that its periphery is provided with fuse layer, be wound with holding wire at its periphery helically sth. made by twisting, and then be formed with insulating barrier in its periphery.Therefore, compare, repeat operation, increased a operation twisting with the fingers though reduced one with the execution mode of record in the above-mentioned patent documentation 1.In addition, two sections that sth. made by twisting is formed can not form circular, therefore exist to twist with the fingers the significant problem of the holding wire on the periphery of twisting with the fingers structure being cut off easily around two when forming the insulating barrier of most peripheral.And then in this section, holding wire not being brought the covering of peeling off insulating barrier with damaging is the work that needs very much proficiency, has the low big problem of operating efficiency and reliability.But, because two heating lines are insulated covering, therefore can be on the basis of the laying in having considered the heating utensil reliability high and carry out wiring in the internal terminal of connector endways economically.And then, in the described heater wire of the 3rd execution mode of above-mentioned patent documentation 2, to have the periphery helically twist with the fingers around the first heating line of holding wire and the second heating line to twisting with the fingers, and around two heating lines, be formed with the insulating barrier that section is a circular, therefore compare with the execution mode of above-mentioned patent documentation 1, repeat operation though reduced one, existing has increased a uneconomic problem to the operation of sth. made by twisting.The winding process of the heater wire of this structure, insulation cover and to extrude operation, the cloth line procedures in the internal terminal of connector all is reasonable and economic operations endways, but existence has increased this reason to the problem of sth. made by twisting operation to be, only on the first heating line, twist with the fingers and be wound with holding wire, therefore shielded the magnetic field that produces from this heating line to a certain extent, thereby generation is inhomogeneous on the intensity of the stray field of two heating lines.In order not eliminate reducing of this inhomogeneous stray field intensity that just can obtain to be scheduled to, need be to the structure of twisting with the fingers.
Patent documentation 3 described heater wires, to twist with the fingers the heating wire that is wound with the heating silk thread and is provided with insulating barrier in its periphery at the periphery helically of heart yearn, the line of return with above-mentioned heating wire same structure, and twist with the fingers at the periphery helically of heart yearn and to be wound with holding wire and to carry out Twist at the detection line that its periphery is provided with insulating barrier and close, perhaps the periphery at the wire harness that aligns is formed with whole insulating barrier for circular section profile shape, so three heating wires that constituted, the line of return, reach detection line and can make by unduplicated operation arranged side by side respectively, can realize the raising of production efficiency.In addition, this heating wire, the line of return, and detection line cover independently of one another, it is more or less freely therefore each silk thread not to be peeled off the covering of insulating barrier with bringing damage, does not have the big problem of bringing operating efficiency and reliability deterioration.
In addition, considered on the basis in the laying in the heating utensil wiring in the internal terminal of connector endways, also because above-mentioned heating wire, the line of return, and detection line cover independently of one another, therefore reliability is high and constitute economically easily.In this patent documentation 3, above-mentioned patent documentation 1 and 2 problem points are significantly improved.Yet this structure with three inner cover makes the external diameter chap of heating soft wire, produces other big problems of the mood variation of using the heating utensil of having laid.
Summary of the invention
The object of the present invention is to provide a kind of heating soft wire, can significantly reduce stray field, by heart yearn, heating silk thread, and the flexible cord element that constitutes of covering part will generate heat earlier effectively when the abnormal heating silk thread and detection line short circuit, two silk thread short circuits of generating heat in the time of can preventing to switch on afterwards.
And then other purposes of the present invention are to provide a kind of heating soft wire that can realize the raising of production efficiency and processability.
To achieve these goals, technical scheme 1 described heating soft wire of the present invention is characterised in that, have: the first flexible cord element, comprise first heart yearn, on first heart yearn with the first heating silk thread of predetermined spacing screw winding, will be above-mentioned first covering part that covers of the first heating silk thread insulation, reach detection line at the periphery screw winding of above-mentioned first covering part; The second flexible cord element, comprise second heart yearn, on above-mentioned second heart yearn than above-mentioned first heart yearn on screw winding the above-mentioned first heating silk thread sparsely screw winding the second heating silk thread, and will be above-mentioned second covering part of the second heating silk thread insulation covering; And outer cover, the above-mentioned first flexible cord element is become close in fact and has parallel portion with the second flexible cord arrangements of components, and covering this first flexible cord element and the second flexible cord element, when switching on above-mentioned first and second heating silk thread, the magnetic field that each silk thread that generates heat produces cancels each other out.
Technical scheme 3 described heating soft wires of the present invention are characterised in that in technical scheme 1 described heating soft wire, the above-mentioned silk thread that respectively generates heat is the banded or circle wire of paper tinsel.
The heating soft wire that technical scheme 6 described heating utensils of the present invention are used is characterised in that, in technical scheme 1 described heating soft wire, above-mentioned heating soft wire is disposed in the heating utensil, be connected to each other by each end above-mentioned first and second heating silk thread, each other end is connected with power terminal respectively, the two ends of above-mentioned detection line are connected with detection terminal respectively, thereby receive the supply of electric power, and export detection from above-mentioned detection terminal and export from above-mentioned power terminal.
Therefore according to heating soft wire of the present invention, the inductance of the first heating silk thread that helical coil is wound with detection line is big, compares with the second heating silk thread, and the intensity that is produced magnetic field by identical electrical current increases.Obtain the balance of increase with the shielding action in the generation magnetic field that causes by detection line in generation magnetic field like this, thereby can make the degree of the magnetic field intensity that produces from two heating silk threads identical, magnetic field can cancel each other out, even therefore cut down the heating silk thread to twisting with the fingers operation, also can realize reducing from the stray field intensity of heating soft wire.Because the insulation of having used two velamens to tie up covers the heating silk thread, therefore the repetition operation shown in the above-mentioned patent documentation 1 is cut down, and can realize the raising of production efficiency.Detection line is on the insulation covering part of circular of the first heating silk thread, promptly helically is twisted with the fingers around, the significant problem that detection line cut off easily when the insulating barrier that therefore can solve most peripheral formed on the first flexible cord element.
If helically is fully twisted with the fingers and is wound with detection line on the insulation covering part of the circular that covers a heating silk thread, even then dispose the covering part that covers another heating silk thread side by side with it, detection line not being brought the insulating barrier of peeling most peripheral off with damaging also is the work that is relatively easy to, and can realize the raising of operating efficiency and reliability.When heating silk thread abnormal heating, the short circuit effectively earlier of heating silk thread and detection line, two heating silk threads short circuit in the time of can preventing to switch on owing to the fusion of insulation covering part.Because it is two that insulation covers the heating silk thread, can be not thick excessively even therefore implemented to insulate the heating soft wire that covers at most peripheral yet, can not bring discomfort, can solve as chap as described in the above-mentioned patent documentation 3 and the user is brought the problem of discomfort the mood that use is equipped with the heating utensil of above-mentioned flexible cord.
In heating soft wire of the present invention and since heating silk thread helically twist with the fingers around, therefore can easily change the resistance value that obtains needed caloric value by changing spiral/spacing.And then, for the increase of the inductance of a heating silk thread, be the increase that helical form is twisted with the fingers winding number,, can make that the resistance value with another heating silk thread is that caloric value equates by increasing the line footpath of thick heating silk thread.
In the heating silk thread that insulation covers, even when the arrangement according to the internal terminal of end connector requires to make of two heating silk threads quite long, also can the reliability height and considered economically laying in the heating utensil, the wiring in the internal terminal of connector endways.It covers the insulation of the ground of the not transfer of wiring between connection body 7b, the 7c of end connector in aftermentioned Fig. 2, therefore can solve the existing issue of fail safe and this two aspect of economy.
In heating soft wire of the present invention, the first flexible cord element and the second flexible cord element be configuration side by side spatially, therefore be under the rightabout situation at two sth. made by twisting that thoroughly do away with the heating silk thread of edge covering around direction, be connected in parallel by thoroughly doing away with edge covering heating silk thread electricity two, to identical direction supplying electric current, be under the situation of equidirectional perhaps twisting with the fingers around direction, be connected in series by thoroughly doing away with edge covering heating silk thread electricity two, supplying electric current round about, can make the direction in the magnetic field that is produced opposite, offset magnetic field can be distinguished, stray field can be reduced.
In heating soft wire of the present invention, because detection line has the thermistor characteristic, therefore control by converting thereof into the signal of telecommunication, can control the temperature of the heating utensil that is equipped with heating soft wire.
Description of drawings
Figure 1A is the perspective view of the embodiment of expression heating soft wire of the present invention.
Figure 1B is the cutaway view of cross-section structure that is used to illustrate the embodiment of heating soft wire of the present invention.
Fig. 2 is the plane graph that is used to illustrate the structure of the end when heating soft wire of the present invention is used to assemble electric heating blanket with heating soft wire.
Fig. 3 is the sth. made by twisting winding number increment rate of expression among the embodiment 1 and the result's that the intensity of stray field measured with the magnetic survey measuring device chart.
Fig. 4 is the chart of the intensity of the expression stray field corresponding with the consumed power among the embodiment 1.
Embodiment
Below, further be elaborated with reference to the execution mode to heating soft wire of the present invention such as accompanying drawing.Figure 1A is the perspective view of an end of expression heating soft wire of the present invention.Figure 1B is the figure of the section shape of heating soft wire shown in expression Figure 1A.Heating soft wire 30 disposes the first flexible cord element 10 and the second flexible cord element 20 that contains heating silk thread 2a, 2b respectively, and covers with outer cover 6 so that the mode that has parallel portion in fact is close.The detection line 5 that the first flexible cord element 10 is comprised is meant and is used to detect unusual electric wire, fusion that can the overheated insulation covering part 4a that causes of reason and detecting unusually with heating silk thread 2a short circuit also can detect according to the variation based on the resistance value of temperature unusually.In addition, the heating silk thread is meant the electric wire that electric current is flow through for heating.
The first flexible cord element 10, on the first heart yearn 1a with predetermined spacing screw winding first heating silk thread 2a.The first covering part 4a is with the first heating silk thread 2a insulation covering of this screw winding.Detection line 5 is wound in a spiral on the periphery of the first covering part 4a.
The second flexible cord element 20 comprises the second heating silk thread 2b, this second heating silk thread 2b, on the second heart yearn 1b be wound in a spiral in the first heart yearn 1a on the identical direction of the first heating silk thread 2a (if the first heating silk thread 2a serve as right coiling, then the second heating silk thread 2b also be right the coiling), than the first silk thread 2a screw winding sparsely that generates heat.In addition, in this manual, the right coiling is meant that heart yearn is fixed and made the direction of heating wire line end rotation is right reel (clockwise direction).That is,,, a left side reels if then being a left side if the sth. made by twisting of heating silk thread is that the right side then is right the coiling around direction.The second heating silk thread 2b covers with second covering part 4b insulation.In this example, for magnetic field being offseted and supplying with rightabout electric current.Heating silk thread 2a, 2b connect at right-hand member (not shown).The second heating silk thread 2b and the second covering part 4b use under the state than the elongations such as heart yearn 1a, the first covering part 4a of the first flexible cord element 10 as described later, represent but for easy comparing with the first flexible cord element 10 length alignd.
(assembling electric heating blanket heating soft wire)
Fig. 2 is a plane graph of representing in advance heating soft wire 30 to be used the assembly of (installation) situation on electric heating blanket.Heating soft wire 30 disposes in electric heating blanket snakelikely, forms suitable length, 13～19m for example, only represents two ends in the middle of therefore omitting.In as the connection body 7a of the end connector of insulation shaping thing, 7b, 7c, will generate heat between the silk thread, the silk thread that generates heat is electrically connected with terminal with terminal, detection line.In order to understand connection status easily, cut expression open with forming as the connection body 7a of the end connector of insulation shaping thing, the part of 7b, 7c.
One end of one end of heating soft wire 30, the first flexible cord element 10 is supported on and connects on the body 7b.The other end of the other end of heating soft wire 30, the first flexible cord element 10, and an end of the second flexible cord element 20 be supported on and connect on the body 7a.The other end of the second flexible cord element 20 is supported on and connects on the body 7c.The first heating silk thread 2a that the first heart yearn 1a goes up screw winding is connected with power terminal H 1.Detection line 5 is connected with detection terminal S1.The second flexible cord element 20 is drawn from the rear end that connects body 7b under the state that the second heating silk thread 2b does not expose.
The heating soft wire 30 of drawing from the rear end that connects body 7b forms terminal during connecting body 7a.The first heating silk thread 2a of the second heating silk thread 2b of the second flexible cord element 20 in the heating soft wire 30 and the end of the first flexible cord element 10 is connected to each other in being connected body 7a.Thus, dispose paired heating silk thread 2a, 2b between connection body 7a, the 7b.Detection line 5 is connected with detection terminal S2 in connecting body 7a.
The second flexible cord element 20 of drawing from the rear end that connects body 7b forms terminal during connecting body 7c, and heating silk thread 2b is connected with power terminal H2.By above-mentioned connection, can detect the information relevant from detection terminal S1, S2 with heating soft wire 30.In addition, can on power terminal H1, H2, connect the AC power supply and add thermopower.At this, be insulated covering from connecting body 7b to the second flexible cord element 20 that connects body 7c, therefore do not need to connect with other insulated wire transfers, can directly connect.Like this, can strong operability and the reliability highland realize considering that the end connector of the laying in the heating utensil is arranged and the wiring of the internal terminal of heating silk thread and detection line terminad connector.
The data relevant with the execution mode shown in Figure 1A and Figure 1B are as follows.
The material of heart yearn (1a, 1b): polyester fiber bundle
The diameter of heart yearn 1a: D3=0.3mm
The diameter of heart yearn 1b: D4=0.3mm
The material of outer cover 6: heat-resisting vinyl chloride resin
The diameter of outer cover 6: D1=3.0mm
The material of covering part 4a: nylon 12
The diameter of covering part 4a: D2=0.9mm
The material of covering part 4b: heat-resisting vinyl chloride resin
The diameter of covering part 4b: D5=1.2mm
Section shape (mm) spacing (mm) coiling direction material
Heating silk thread 2a 0.06 * 0.42 0.66 right copper
In addition, detection line 5 is 1, selects to twist with the fingers around spacing so that the resistance value under 20 ℃ is the mode of 1030 Ω.During effective value 50V after the voltage between terminals of heating silk thread 2a be that the AC100V half-wave is handled, the consumed power of the silk thread 2a that generates heat is 160W.In the voltage between terminals of heating silk thread 2b be during with the effective value 50V after the processing of AC100V half-wave, the consumed power of heating silk thread 2b is 160W, to generate heat silk thread 2a, 2b is connected in series, and the consumed power when applying effective value 50V after the AC100V half-wave handled at two ends is 80W.
(changing the spacing of heating silk thread in order to obtain comparing data)
Fig. 3 is the sth. made by twisting winding number increment rate of expression in the present embodiment and the result's that the intensity of stray field measured with the magnetic survey measuring device chart.Apply effective value 50V after AC100V (60Hz) half-wave handled at the other end of heating silk thread 2a that an end as mentioned above is connected in series and heating silk thread 2b, to the increase of the inductance of heating silk thread 2a, be that the stray field intensity that helical form is twisted with the fingers the corresponding heating soft wire of the increment rate of winding number is measured.As shown in the figure, the inductance of heating silk thread 2a increases by 10% o'clock leakage field minimum.That is, of the present invention and helical form are twisted with the fingers the stray field intensity of the corresponding heating soft wire of the increment rate of winding number, and based on having minimum value with the balance of the magnetic field shielding effect of detection line, this value is compared with the situation that does not increase helical form sth. made by twisting winding number, can be reduced to about 1/4.
Fig. 4 is the chart of the intensity of the stray field corresponding with consumed power among expression the present invention.The measured intensity of the stray field corresponding with the consumed power when the other end of silk thread 2a with heating silk thread 2b that generate heat improves the voltage of AC half-wave (60Hz) is gradually represented with warning triangle.As a comparative example, with only on flexible cord element 20, implement and the measured intensity of the stray field that consumed power during above-mentioned identical energising is corresponding is represented with circle mark.In comparative example, the intensity of stray field increases as shown in the figure along with the rising of voltage.Relative therewith, the intensity of the stray field of heating soft wire of the present invention is compared with comparative example under consumed power 80W and is reduced to about 1/100.
Next, carry out the heating silk thread 2a that the abnormal heating by the first flexible cord element 10 and the second flexible cord element 20 causes or the short circuit test of 2b and detection line 5.Heating soft wire 30 is in keeping warm mode, and the other end of heating silk thread 2a that at one end is connected in series and heating silk thread 2b is when applying the AC all-wave 100V of 60Hz continuously, the first flexible cord element 10 and the second flexible cord element 20 become the abnormal heating state, the covering part 4a fusion of the first flexible cord element 10 has confirmed that by electrical measurement heating soft wire 2a contacts with detection line 5.
Change the covering part 4a of the heating silk thread 2a of the first flexible cord element 10 of embodiment 1 into heat-resisting vinyl chloride resin.In this heating soft wire, with embodiment 1 identical condition under, carry out the heating silk thread 2a that the abnormal heating by the first flexible cord element 10 and the second flexible cord element 20 causes or the short circuit test of 2b and detection line 5.Its result, the covering part 4a fusion of the first flexible cord element 10 has confirmed that by electrical measurement heating soft wire 2a contacts with detection line 5.
Variation
Can be within the scope of the invention the embodiment of above detailed description be implemented various distortion.As the heating silk thread, example utilize example as the Copper Foil of metal forming, but also can use metal wire.Also above-mentioned material can be made and the other materials alloy of copper and zinc for example.And then, also can change resistance value by the section shape of change metal forming or the diameter of metal wire.In addition, though example utilize the example of a metal forming, also can use twisting thread or the single line of metal of many wires.About the heart yearn example example of same diameter, but can change the winding diameter of heating silk thread wound thereon by the heart yearn that uses different-diameter, the resistance value of silk thread of also can generating heat or the adjustment of inductance.
Heating soft wire of the present invention can be used as the heater of heating utensils such as electric heating blanket or electric heat mat and utilizes.
Claims (6)
1. a heating soft wire is characterized in that,
Have: the first flexible cord element, comprise first heart yearn, on first heart yearn with the first heating silk thread of predetermined spacing screw winding, will be above-mentioned first covering part that covers of the first heating silk thread insulation, reach detection line at the periphery screw winding of above-mentioned first covering part;
The second flexible cord element, comprise second heart yearn, on above-mentioned second heart yearn than above-mentioned first heart yearn on screw winding the above-mentioned first heating silk thread sparsely screw winding the second heating silk thread, and will be above-mentioned second covering part of the second heating silk thread insulation covering; And
Outer cover becomes the above-mentioned first flexible cord element close in fact and has parallel portion, and covers this first flexible cord element and the second flexible cord element with the second flexible cord arrangements of components,
When switching on above-mentioned first and second heating silk thread, the magnetic field that each silk thread that generates heat produces cancels each other out.
2. heating soft wire according to claim 1 is characterized in that,
The profile section of above-mentioned outer cover is circular.
3. heating soft wire according to claim 1 is characterized in that,
The above-mentioned silk thread that respectively generates heat is the banded or circle wire of paper tinsel.
4. heating soft wire according to claim 1 is characterized in that,
Above-mentioned detection line has the thermistor characteristic.
5. heating soft wire according to claim 1 is characterized in that,
Each covering part that the above-mentioned silk thread insulation of respectively generating heat is covered is the resin with fusing point.
6. heating soft wire according to claim 1 is characterized in that,
Above-mentioned heating soft wire is used for the heating utensil, and is configured in the heating utensil,
Be connected to each other by each end, each other end be connected with power terminal respectively, the two ends of above-mentioned detection line are connected with detection terminal respectively above-mentioned first and second heating silk thread,
Thereby receive the supply of electric power from above-mentioned power terminal, and export detection from above-mentioned detection terminal and export.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2007-070255 | 2007-03-19 | ||
| JP2007070255A JP4898504B2 (en) | 2007-03-19 | 2007-03-19 | Fever code |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101272641A true CN101272641A (en) | 2008-09-24 |
| CN101272641B CN101272641B (en) | 2011-08-03 |
Family
ID=39907478
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2008100871098A Expired - Fee Related CN101272641B (en) | 2007-03-19 | 2008-03-19 | Heating soft wire |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JP4898504B2 (en) |
| CN (1) | CN101272641B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103179697A (en) * | 2011-12-22 | 2013-06-26 | 王清传 | Heating structure and method capable of preventing overheating of hot line |
| CN107396472A (en) * | 2017-07-10 | 2017-11-24 | 贝克电热科技（深圳）有限公司 | A kind of electric heater of low electromagnetic |
| CN118743819A (en) * | 2024-08-30 | 2024-10-08 | 四川大学华西第二医院 | Medical hand hygiene intelligent disinfection system with safely atomized disinfectant |
| CN118743819B (en) * | 2024-08-30 | 2024-11-05 | 四川大学华西第二医院 | Medical hand hygiene intelligent disinfection system with safely atomized disinfectant |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2011238437A (en) * | 2010-05-10 | 2011-11-24 | Ebara Electric Wire Co Ltd | Heater wire |
| JP6189225B2 (en) * | 2014-02-03 | 2017-08-30 | 荏原電線株式会社 | connector |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2106133B (en) * | 1981-09-22 | 1985-01-09 | Chevron Res | Method of reducing brake chatter of oil immersed disc brakes |
| JP2804597B2 (en) * | 1990-04-20 | 1998-09-30 | 松下電工株式会社 | Self-temperature controlled heating element |
| CN2142295Y (en) * | 1992-11-16 | 1993-09-22 | 许顺峰 | Electric heating mattress of shield type |
| CN1116084A (en) * | 1994-07-30 | 1996-02-07 | 王志成 | Built-in embedding physiotherapy device |
| JP3110623B2 (en) * | 1994-09-06 | 2000-11-20 | 東京特殊電線株式会社 | Copolyester resin composition for welding wire of heater wire and one-line heater wire using the same |
| JP3351968B2 (en) * | 1996-11-15 | 2002-12-03 | シャープ株式会社 | Area electric heater |
| JPH10340778A (en) * | 1997-06-05 | 1998-12-22 | Totoku Electric Co Ltd | Heater wire |
| JP4306293B2 (en) * | 2003-03-26 | 2009-07-29 | 株式会社富士通ゼネラル | Sheet electric heater |
| JP4059495B2 (en) * | 2003-04-08 | 2008-03-12 | 荏原電線株式会社 | Heater wire |
-
2007
- 2007-03-19 JP JP2007070255A patent/JP4898504B2/en not_active Expired - Fee Related
-
2008
- 2008-03-19 CN CN2008100871098A patent/CN101272641B/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103179697A (en) * | 2011-12-22 | 2013-06-26 | 王清传 | Heating structure and method capable of preventing overheating of hot line |
| CN107396472A (en) * | 2017-07-10 | 2017-11-24 | 贝克电热科技（深圳）有限公司 | A kind of electric heater of low electromagnetic |
| CN118743819A (en) * | 2024-08-30 | 2024-10-08 | 四川大学华西第二医院 | Medical hand hygiene intelligent disinfection system with safely atomized disinfectant |
| CN118743819B (en) * | 2024-08-30 | 2024-11-05 | 四川大学华西第二医院 | Medical hand hygiene intelligent disinfection system with safely atomized disinfectant |
Also Published As
| Publication number | Publication date |
|---|---|
| JP4898504B2 (en) | 2012-03-14 |
| CN101272641B (en) | 2011-08-03 |
| JP2008234899A (en) | 2008-10-02 |
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Address after: Hongkong Connaught Road No. 148, Guangdong Investment tower floor 22 room B Patentee after: Hongkong Tachibana Electronics Co.,Ltd. Address before: Floor 10, AVIC 14 building, Queen's road, central, Hongkong, China Patentee before: Hongkong Tachibana Electronics Co.,Ltd. |
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Address after: Queensway, Hongkong, China Patentee after: Hongkong Tachibana Electronics Co.,Ltd. Address before: Hongkong China Connaught Road No. 148, Guangdong Investment tower floor 22 room B Patentee before: Hongkong Tachibana Electronics Co.,Ltd. |
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Granted publication date: 20110803 |