Technical background
Propylene two-step oxygenation legal system vinylformic acid is to carry out under the condition that oxide catalyst exists, and the first step wherein is that propylene oxidation generates propenal, and second step was that the further oxidation of propenal is generated vinylformic acid, and its reaction equation is as follows:
CH
2=CH-CH
3+O
2→CH
2=CH-CHO+H
2O
CH
2=CH-CHO+1/2O
2→CH
2=CH-COOH
Fresh air provides oxygen to participate in chemical reaction, and in the vinylformic acid oxidizing reaction, consumption of fresh air is big, uses the oxide catalyst of different manufacturers for the fresh air feeding temperature different requirements to be arranged.With 80,000 tons of/year acroleic acid devices is example, certain producer's oxide catalyst performance requriements first oxidation reactor inlet mixed gas temperature is 150 ℃~200 ℃ scopes, the fresh air feeding temperature is controlled at more than 160 ℃ before promptly requiring to mix, most devices are provided with airheater between the entry mixers M-1002 and the first reactor R-1001, energy consumption is bigger, and the interference that the device operation is constantly changed by envrionment temperature, the feasible mixed gas temperature instability that enters the first reactor R-1001, thereby influence catalyst performance, influence the vinylformic acid yield.
Summary of the invention
The objective of the invention is to overcome the deficiency of prior art, a kind of new acrylic acid fresh air temperature control system of propylene two-step oxygenation legal system is provided.
The acrylic acid fresh air temperature control system of propylene two-step oxygenation legal system, fresh air, steam, recycled offgas advance premixer M-1001 in the acrylic acid propylene oxidation unit of propylene two-step oxygenation legal system, enter mixing tank M-1002 with propylene again, carry out thorough mixing, charging as the first reactor R-1001, under the catalyzer existence condition, propylene and airborne oxygen carry out chemical reaction in the first reactor R-1001, generate propenal and a small amount of vinylformic acid; Be provided with air preheater H-1001 in air compressor K-1001 outlet, H-1001 is the first oxidation reactor R-1001 attendant equipment, and air preheater H-1001 Outlet Gas Temperature is adjusted variation with device operating environment temperature variation.The invention is characterized in: the thermopair that is provided with TRC-1001 on the pipeline before pressurized air advances premixer M-1001, is furnished with temperature transmitter, the DCS system of temperature transmitter output signal motion device, the electric heater group of its DCS output signal control air preheater H-1001, control air are advanced the preceding temperature of premixer M-1001 between 160 ℃~170 ℃; Or establish simultaneously the thermopair of TRC-1002 on the pipeline before gas mixture enters the first reactor R-1001, be equipped with temperature transmitter, the DCS system of its output signal motion device, its DCS system output signal is made the given signal of TRC-1001 regulation system, constitute cascade control system, advance the temperature given value of premixer M-1001 with the mixed gas temperature signal correction air that enters the first reactor R-1001.
Big in NORTHWEST CHINA, North China, the Northeast's atmospheric environment temperature variation, throughout the year between so, day and night, the temperature difference was also bigger.The invention has the advantages that; be provided with the fresh air temperature control system that enters the first reactor R-1001; the fresh air feeding temperature is controlled in the operating temperature range of catalyst performance permission; to guarantee the mixed gas temperature-stable; the economizer steam consumption reduces heat energy consumption, has avoided again because of the interference of variation of ambient temperature to the oxide catalyst performance; to improve propylene conversion, improve acrylic acid yield.
Embodiment
Below in conjunction with specific examples the present invention is made detailed description further.
Present existing same device is to be provided with airheater between the entry mixers M-1001 and the first reactor R-1001, with low pressure steam as thermal source, and the present invention cancels it, minimizing equipment, reduce the plant construction expense, reducing energy consumption, reduce production costs, adopt the first oxidation reactor R-1001 to assist carrying equipment---air preheater H-1001 electric heater carries out the first reactor inlet mixed gas temperature regulation; Be provided with the thermopair of TRC-1001 on the pipeline before pressurized air advances premixer M-1001, is furnished with temperature transmitter, the DCS system of temperature transmitter output signal motion device, the electric heater group of its DCS output signal control air preheater H-1001, control air are advanced the preceding temperature of premixer M-1001 between 160 ℃~170 ℃; Or establish simultaneously the thermopair of TRC-1002 on the pipeline before gas mixture enters the first reactor R-1001, be equipped with temperature transmitter, the DCS system of its output signal motion device, its DCS system output signal is made the given signal of TRC-1001 regulation system, constitute cascade control system, advance the temperature given value of premixer M-1001 with the mixed gas temperature signal correction air that enters the first reactor R-1001.
At northern somewhere 80,000 tons of/year acroleic acid device local environments temperature extreme minimum temperature-20 ℃, 30 ℃ of the high ambient temperatures of the hottest monthly average, year-round average temperature is 10 ℃.Its oxide catalyst supplier requires the first oxidation reactor gasinlet temperature need be controlled between 150 ℃~200 ℃, air compressor is the secondary compression in the oxidizing reaction operational path, and its temperature out changes between 120 ℃~175 ℃ with variation of ambient temperature.Usually the air compressor of secondary compression is equipped with interstage cooler, comparable device operation practical situation, for guaranteeing that this installs the first reactor R-1001 gasinlet temperature and reaches catalyzer supply merchant operational requirement, cancellation air compressor inter-stage water cooler, improve the compressor outlet air themperature, thereby improve the R-1001 gasinlet temperature so that it reaches requirement; Simultaneously, do not set up the one-time investment that airheater reduces equipment.
Consider that according to this device local environment temperature variations following countermeasure adjusts the heating of H-1001 electric heater and organize to satisfy the first reactor R-1001 gasinlet temperature and reach the catalyzer operational requirement.
1. when envrionment temperature reached extreme minimum temperature-20 ℃, the air compressor temperature out was 120 ℃, and can control opening electric heater H-1001 this moment by DCS.H-1001 has many group an electric heating element, opens one group and can make into that the first reactor R-1001 air themperature raises 15 ℃, opens for three groups to make air themperature be increased to 165 ℃ from 120 ℃, and such first reactor R-1001 inlet air temperature can reach 150 ℃.
2. when 10 ℃ of envrionment temperatures, the air compressor temperature out is 155 ℃, does not open electric heater H-1001, and the first reactor R-1001 inlet air temperature is 140 ℃; Drive one group of electric heater, air themperature is upgraded to 170 ℃, and the first reactor R-1001 inlet air temperature is 150 ℃.
3. when envrionment temperature was 20 ℃, the air compressor temperature out was 166 ℃, and the first reactor R-1001 inlet air temperature is 150 ℃, can not drive well heater.
4. when 30 ℃ of extremely high ambient temperatures, the air compressor temperature out is 175 ℃, and the first reactor R-1001 inlet air temperature is 155 ℃, can not drive well heater.
According to The above results as can be seen, when envrionment temperature 〉=20 ℃, first reactor R-1001 inlet mixed gas temperature can reach 150 ℃~200 ℃, does not need to open H-1001; When envrionment temperature during at 19 ℃~10 ℃, open one group of electric heater of H-1001 by DCS control, can satisfy first reactor R-1001 inlet mixed gas temperature requirement; When envrionment temperature during at 10 ℃~-10 ℃, open two groups of electric heaters of H-1001 by DCS control, can satisfy first reactor R-1001 inlet mixed gas temperature requirement; When envrionment temperature during at-10 ℃~-20 ℃, open three groups of electric heaters of H-1001 by DCS control, can satisfy first reactor R-1001 inlet mixed gas temperature requirement.According to when the ground temperature situation, when envrionment temperature is low, open H-1001, three groups of electric heaters of H-1001 are in out two substantially and are equipped with or two open one and be equipped with situation, three groups of electric heaters need time of opening simultaneously the operating period in 1 year shared probability very short.Therefore in the H-1001 working order, its three groups of electric heaters have one group or two groups to be in stand-by state all the time, can guarantee stable, the normal operation of H-1001.
If above-mentioned example device is built the extreme minimum temperature of place, ground envrionment temperature between-40 ℃~-20 ℃ scopes, can be according to practical situation, increase H-1001 electric heater group number (or improving single group electric heater capacity), make it reach the requirement temperature to satisfy heating air compressor exit gas.
In the firm start-up of device, the operator of device can organize the adjusting of carrying out the first reactor inlet gas temperature by the heating of DCS hand control switch H-1001 electric heater; After device was driven for some time, DCS control H-1001 mode can change DCS into by the manual control of operator and control automatically, makes device operation safe, reliable like this, has also saved device post personnel simultaneously and has dropped into, the raising overall efficiency.